„the remak team · 2018. 12. 11. · international fairs, such as aqua-therm in prague, resta in...

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„The Remak Team

always endeavouRs

To exceed The

expecTaTions of

ouR cusTomeRs in

eveRy aspecT of ouR

seRvices.

The second

geneRaTion of ouR

family company now

undeRTakes This

commiTmenT.“

from the left:Vít Měrka, Jan Měrka, Jan Měrka jr.

3

E soluTion foR a BeTTeR enviRonmenT

who we aRe

We are the largest manufacturer

of high-quality air-handling devices

with a tradition dating back to 1992.

At our 32.000 m2 headquarters in

Rožnov pod Radhoštěm, we give

work to about 250 employees.

Further dozens of employees

take care of the production and

commercial services of the REMAK

brand at our commercial agencies

in the Russian Federation. In total,

including our twenty-five distributors

in Europe and Asia, we export about

60 % of our products.

Equipment Design

We have developed AeroCAD, a unique design tool, enabling fast and error-free selection of air-handling units and the calculation of all aerodynamic and thermodynamic parameters.

Participation in Exhibitions

We regularly meet customers at major specialised international fairs, such as Aqua-Therm in Prague, Resta in Lithuania, SwissBau in Switzerland and Mir Klimata in Moscow.

Guaranteed Parameters and Quality

We have acquired the EUROVENT European certification and ISO 9001:2009 quality certificates.

The Key to Success

For us, the quality and reliability of our products, along with their comprehensiveness, are the keys to our success. The company is supported by a team of experts with many years of experience in the field of air-handling and ventilation. We are aware of the fact that customers buy our products as a part of the service we provide to them.

The pre-sale support in designing air-handling devices is our strength and we enjoy it. We also place the same importance on after-sales support and services. Customer-specific solutions are always a positive challenge for us.

Support and service

5


whaT we do

→ Cleanability and microbial safety → Resistance to specific corrosion effects → ATEX (explosion-proof design) → Seismic resistance

Ventilation of industrial, commercial and civil buildings

Ventilation of plants with specific requirements for

Cooling of plants with specific requirements

Dehumidification of swimming-pool halls and technologies

Integrated plug&play switchboard

Precision manufacturing of condensate drain pan


cakE

The CAKE Series is a solution for installations in confined spaces (usually reconstructions and buildings with an expensive floor area). It has low requirements for maintenance staff experience. It can be installed in mild, subtropical and subpolar zones. With its features and parameters, it is predetermined to be used in commercial areas (e.g., areas for retail of goods and services, offices, shops and schools).Thanks to the

Excellent access to internal assemblies

Integrated plug&play switchboard

Precision manufacturing of condensate drain pan

compacT heaT RecoveRy aiR-handling uniTs

„Our compact unit is small, simple and cost-effective. We deliver catalogue as well as customised solutions, and this unit can be adapted to specific shape and dimension requirements.“

sophisticated control with an energy management system, which includes features such as night turn, night cooling, temperature start-up, start optimisation, automatic temperature and fan output correction, mixing according to external conditions, etc., CAKE units can provide as economical operation as possible. This compact unit complies with the Ecodesign requirements for the years 2016 and 2018.

With its D1 mechanical stability, L1 casing air leakage, T2 thermal insulation and TB2 thermal bridging factor, our compact CAKE unit stands up well in a highly competitive environment and is among the best products on the market.

High-strength self-contained panel

9


aERo MASTERCirrus

Applications

AeroMaster Cirrus air-handling units are designed for installation on floors or substructures, and are delivered with a rigid base frame mounted in the factory.

They can be used in normal environments (as per the applicable legislation) inside buildings as well as in outdoor conditions.

AeroMaster Cirrus air-handling units enable you to execute specific applications complying with the highest requirements for environmental cleanliness with an air output of up to 99.200 m3/h. An Ecodesign version is ready with an air output of up to 68.000 m3/h.

Lamel walls combined with self-contained panels (D1 mechanical strength and L1 casing air leakage) enable us to design environmentally-friendly air-handling units for waste-free and low energy consumption production.

Waste-free production of panels

High-strength self-contained panel

Keeping energy in the mains

modulaR aiR-handling uniTs

ENERGY EFFICIENCY

2016

Report to performance data

XXX

„The biggest unit we have designed has a heating capacity of 1 MW“

Luzhniki Stadium | Russia

The Luzhniki Stadium in Moscow is the largest stadium in Russia. Since 2013, it has undergone reconstruction within which we delivered total of 209 pieces air-handling units consisting of AeroMaster Cirrus and and AeroMaster XP series with an unbelievable total air output of 1.000.000 m3/h. During this reconstruction, the former athletics stadium will be converted into a solely football stadium with a capacity of 81.000 spectators, ready for the opening of the 2018 World Football Championship.

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aERo MASTERCirrus

We delivered air-handling equipment with a total air output of 93.000 m3/h for the reconstruction of the Klíše city spa in Ústí nad Labem, starting with Vento units, through AeroMaster XP and AeroMaster Cirrus units up to AeroMaster FP overhead units and swimming-pool units, including the VCS control system.

We delivered two AeroMaster XP and two AeroMaster Cirrus air-handling units and one Vento duct air-handling unit with a total air output of 120.000 m3/h for the newly built Hriebienok Resort situated in Starý Smokovec, the heart of the Vysoké Tatry, equipped with an underground car park at a depth of 12 meters and with 330 parking bays.

One of fifteen schools in the world and the first international boarding school in Armenia. This high school acquired a certificate for the application of environmentally-friendly solutions within the entire project life-cycle, and thus became the first certified “green” building in Armenia. For this school, we delivered five of our AeroMaster XP air-handling units, three Vento duct air-handling units and AeroMaster Cirrus air-handling units with a total air output of 70.509 m3/h.


The Klíše swimming stadium | Czech Republic Hriebienok Resort | Slovakia United World College Dilijan | Armenia

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aERo MASTERxp

AeroMaster XP modular air-handling units are designed for easy to use air-handling and air-conditioning solutions intended for standard as well as clean area applications. They represent the highest quality class of air-handling units with an air output up to 28.000 m3/h (Ecodesign version up to 19.000 m3/h).

The frameless casing, L1 air leakage class, mineral wool insulation of the casing with a density of 110 kg/m3 and labyrinth connection of the AeroMaster XP casing panels enabled us to achieve high strength and acoustic attenuation.

Applications

AeroMaster XP air-handling units are intended for installation on the floor, and are delivered with a rigid base frame mounted in the factory. They are manufactured with the same design for indoor and outdoor environments.

Fans with effective EC motors

EX version for explosive environments

Integrated compressor units


„The total production of all air-handling units is nearly 10.000 pcs, of which the most popular AeroMaster XP air-handling units make up 59 %.“

Country Park Moska | Russia

For the Country Park, a newly built modern office centre in Moscow with a total area of 27.800 m2, 21 floors, eleven elevators, a glass facade and congress hall for 700 people, we delivered 28 AeroMaster XP air-handling units and 10 Vento duct air-handling units, including a VCS control system, with a total air output of 180.000 m3/h.

15


For the newly built National Centre of Physical and Technological Sciences at Vilnius University with a total area of 25.000 m2, more than 260 labs, 350 offices and 16 work stations for students complying with the latest standards and serving as the largest physical, chemical and technological research base, we delivered specially designed air-handling equipment consisting of four AeroMaster Cirrus and eleven AeroMaster XP air-handling units with a total air output of 220.667 m3/h.

We equipped the Véska Multipurpose Resort, situated close to Oderské vrchy, with two AeroMaster XP and AeroMaster FP swimming-pool units and one AeroMaster XP unit, including a VCS control system, with a total air output of 18.500 m3/h.

We equipped this girls’ school with a tradition dating back to 1906 and situated in Eltham Hill on the south-eastern outskirts of London with ventilation of school kitchen back areas using five of our AeroMaster XP units with a total air output of 45.828 m3/h.

aERo MASTERxp


Centre of Physical and Technological Sciences | Lithuania Hotel Sport Véska | Czech Republic Eltham Hill School London | United Kingdom

17


aERo MASTERfp

Economy, Comfortable and Safe Operation

→ Heat recovery → Mixing (circulation) – connection from below/side → Fans with optional output control → Automatic air output control → Control by VCS units → Integrated control of the electric heater

(sequential or PWM)

AeroMaster FP modular flat air-handling units are the ideal solution for ventilation and air-conditioning of administrative buildings, restaurants and other facilities with an air flow of up to 4.000 m3/h (Ecodesign version up to 2.500 m3/h). The unique frameless design of the casing, acoustic insulation of the casing (Dpr,w = 28 dB) and labyrinth connection of the AeroMaster XP casing panels enabled us to achieve high strength and acoustic attenuation.

flaT aiR-handling uniTs

Effective fans

Highly effective counter-flow heat exchanger

Simple change of the side configuration „AeroMaster FP air-handling units are intended for suspended installation using threaded rods, providing an extremely low installation height of 360 mm thanks to insulation of the upper (25 mm) and side (40 mm) casing.“

For the Zlaté jablko commercial and entertainment centre in Zlín with an area of 13.000 m2, including a six-hall multiplex cinema and 75 shops, and 6.300.000 visitors in 2015, we delivered AeroMaster XP, AeroMaster FP and Vento air-handling units and DoorMaster door air curtains.

Zlaté jablko commercial centre | Czech Republic

19


For the reconstruction of the wellness zone of the Patria Hotel, an exclusive dominant feature of Štrbské Pleso (1355 m above sea level) with beautiful views of the High Tatras, named after the nearby Patria peak, we delivered an AeroMaster FP air-handling unit.

Reconstruction of the Casino in the Vienna centre also included our AeroMaster FP air-handling unit.

aERo MASTERfp

flaT aiR-handling uniTs

Patria Hotel | Slovakia Wien Casino | Rakousko

For the City Polyclinic in the centre of Saint Petersburg, featuring advanced healthcare equipment and a wide range of specializations, including physiotherapy, cardiology, neurology, ophthalmology, urology and surgery, we delivered a complete air-handling system consisting of AeroMaster FP and AeroMaster XP units, with a total air output of 78.000 m3/h.

City Polyclinic, Saint Petersburg | Russia

21


vEnTo SYSTEM

Components

Using a wide range of components and accessories, this system can be designed in accordance with the customer‘s specific needs:

→ Fans → Heat exchangers and heaters → Coolers → Filters → Humidifiers → Attenuators → Dampers → etc.

Vento duct air-handling units have been developed by Remak since 1995 as a unique and complex system, which has been copied by many competitors and has thus become an industry standard. This system is intended for applications with an air output of up to 10.000 m3/h. Outputs in compliance with Ecodesign 2016 and 2018 are dependent on customer specification, filter type, fan and heat exchanger. The modular concept enables maximum adaptation of the project solution to complicated space conditions in reconstructions and annex building sites. Individual components of this system can be placed into different air-handling assemblies or optionally interconnected by air ducts.

ducT aiR handling uniTs

„We are able to deliver ventilation assemblies from our stock in just a few days.“

Explosion-proof fans

Highly effective counter-flow heat exchanger

Energy-efficient EC fans

“Privilege” Residential Complex in Saint Petersburg | Russia

This residential complex is situated on Krestovsky Island – the most prestigious quarter of Saint Petersburg. This complex includes six buildings on the bank of the Něva River and offers a high level of comfort and the services of a five-star hotel – bank, nursery school, spa, fitness centre, swimming pool, beauty salon, yacht marina and many others. For this complex, we delivered AeroMaster XP air-handling units and Vento duct air-handling units with a total air output of 261.795 m3/h.

23


For this newly reconstructed top-level hospital in the Armenian capital Yerevan, with 140 beds and 200 employees, specialising in urology, orthopaedics and sports traumatology and providing cost-effective services for the public, we delivered thirty Vento duct air-handling units with a total air output of 70.665 m3/h.

For this scientific station in the Antarctica specialising in research into climatology, geology chemistry, botany and zoology and intended for fifteen researchers staying in the summer months, we delivered a Vento air-handling system, which had to be transported to the site by a navy icebreaker.

ducT aiR handling uniTsvEnTo SYSTEM

Izmirlian Medical Center | Armenia Johann Gregor Mendel Station | Antarctica

We delivered complete air-handling equipment, consisting of 34 Vento duct air-handling and 12 outdoor AeroMaster XP air-handling units with a total air output of 140.000 m3/h for the reconstruction of this Moscow school focused on elementary and secondary education.

Moscow Education Centre | Russia

Heaters with increased heating output

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dooR MASTERc, d, p

DoorMaster C air curtains are air-handling devices which separate the indoor and outdoor environment using a visually non-disturbing air flow. They are designed for interior installation above entrance doors in all types of buildings with a max. door height of 2.5 m and for smaller facilities, such as small shops, hotels, restaurants, banks, post offices, petrol stations, etc.

Low Output Tangential Fans

Quiet running, excellent noise parameters

aiR cuRTains

Directly driven fans

Heaters with increased heating output

Easy interconnection (curtain linking)„Newly integrated auxiliary EC motors (C and D series) allow manual speed control and lower energy load so that they will comply with ERP 2016 and 2018 standards.“

DoorMaster D air curtains are intended for administrative centres, hypermarkets, restaurants, garages, warehouses, etc. They are designed for internal installation above entrance doors with a max. height of 3.0 m.

DoorMaster P air curtains are designed for indoor installations mounted above or beside door openings in industrial buildings where greater frequency of transport and handling devices or movement of persons can be expected. Typical installations include industrial halls or warehouses, reloading terminals, garages, car repair services, washing lines, drying houses, exhibition areas, market halls, supermarkets, shopping centres, etc.

IKEA Brno | Czech Republic

For the completion of the Ikea supermarket in Brno, which won the „Ikea supermarket of the year 2014“ award, we delivered our DoorMaster type D and P air curtains.

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For this shopping centre in Bratislava, we delivered DoorMaster D and P air curtains and roof outlet fans.

For the “New World” SA financial centre, specialising in leasing and administration of commercial buildings, we delivered an AeroMaster XP air-handling unit, including a VCB control system, and DoorMaster C and D air curtains.

dooR MASTERc, d, p

aiR cuRTains

OC Fachmarktzentrum | Slovakia New World Financial Centre | Poland

We resolved ventilation of the shopping and entertainment centre in Tula, Russia, situated 165 km from Moscow on the Upa River, using eight AeroMaster XP inlet and outlet air-handling units and three Vento duct air-handling units. To eliminate free air flow through the indoor and outdoor areas we installed DoorMaster D air curtains.

Tula Shopping and Entertainment Centre | Russia

29


As the basic components of every Vento unit, fans are delivered in a wide range of versions – with forward curved impellers (RE, RO types) and with backwards curved impellers (RP, RQ) for installation in duct systems, including sound insulated fans (RPH) as well as roof fans (RF).

Duct fans for explosion hazardous areas (ATEX, Zone 1 – RP EX, RQ Ex) are also available. All duct fans and single-phase fans are based on compact motorized impellers with an external rotor with low starting currents and very long service intervals and long service life of the bearings.

Output Control

Three-phase fans use the concept of a standard ISO motor and free rotating shaft impeller. Electric motors are equipped with integrated thermal protection.

The output of all fans can be controlled over a wide range of speeds using optional independent regulators (TRN and PE voltage controllers, frequency inverters) or integrated electronic control of the EC fans and their controllers. Especially our RE fans with EC motors are suitable for controlled operation, providing excellent energy efficiency in full output operation as well as at lower speeds.

BurgerKing Steffisburg | Switzerland

DHL | Russia

Hotel Sorea Trigan Baník | Slovakia

„Simplicity, durability, operational reliability, energy savings and flawless operation are the common features of the fans we offer.“

fans

Administrative building St. Petersburg | Russia

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Latest Features

This control system is based on a Siemens controller and provides all the features requested by customers – control of temperature, humidity and air quality, CO2, CO and VCO content in the room, airflow and pressure control, adjustable time and temperature modes, free cooling, optional corrections to achieve room temperature, temperature dependent start-up, start optimisation, automatic temperature correction, fan output control, mixing according to external conditions or connection to the parent control system.

VCS control units are compact control and power switchboards used for the decentralized regulation and control of AeroMaster, Cake and Vento air-handling units. They provide the equipment with high stability and safety while allowing easy control, including the viewing of operating states.

Remote Control using a Mobile Phone/Tablet

The REMAK mobile application enables basic touch control and monitoring of VCS control units via a mobile device (phone or tablet) with Android OS.

„Our comprehensive electronic solution at a reasonable price for peace of mind.“

conTRol uniTs

Yoshkar-Ola Pediatric Clinic | Russia

Parkhotel Richmond | Česká republika

Administrative building St. Petersburg | Russia

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Facilities with special demands for cleanliness are called hygienic or sometimes clean plants. Healthcare facilities and laboratories, semiconductor production and the pharmaceuticals industry are typical examples of hygienic plants. Hygienic plants require a wholesome and comfortable environment, and an air-handling system is the only tool enabling these objectives to be achieved. A wholesome and comfortable environment in hospitals helps to shorten stays of patients and aids more efficient and quality work by physicians and other medical personnel. This results in greater patient satisfaction as well as greater capacity of the healthcare facility.

We have designed our hygiene units so that::

→ they will provably lower the contents of microorganisms and contaminants in the ventilated area thanks to the used filtration type;

→ they will provide easy control of temperature and humidity;

→ they will provide safe and repeated sanitation in the shortest possible time;

→ they will minimize technological downtimes due to maintenance or repairs.

clean planTs and healTh seRvices

Belfast Skin Clinic | Ireland

Göttlicher Heiland Hospital | Austria

„We offer supervision over maintenance and installation of hygiene units, and thorough operating staff training.“

University Hospital Brno | Czech Republic

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Operating indoor swimming pools, aqua-parks and rehabilitation centres providing water treatment is very demanding, and inefficiency can cost the customer a lot of money. Therefore, our technology is based on custom-oriented approach, advanced technology and a unique management and control system which helps to monitor and significantly lower operating costs in such facilities.

Our unit has been awarded a gold medal at the Aquatherm Fair for its quality workmanship (surface finish and uncompromising design of details in relation to the operational nature)..

swimming-pool halls

Remote administration for effective and immediate analysis of service events

The Web Device Manager (WDEM) allows basic monitoring and operation control. Air flow visualisation, operating history, remote supervision and analytic support for users are the main advantages which provide users with the possibility to minimise operating and energy demands of our swimming-pool unit.

Losiny Thermal spa | Czech Republic

Sport Hotel Dolní Morava | Czech Republic

Mladá Boleslav City pool | Czech Republic„During the development of the 2nd generation of REMAK swimming-pool units, it was necessary to simulate extreme winter conditions, at temperatures down to -15 °C, in our testing laboratory at an outlet air temperature of 30 °C and humidity of 60 %. These conditions were maintained for a period of 3 months during the summer season when outside temperatures climbed above 30 °C.“

SSHR | Czech Republic

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Classification of Air-Handling Units for Explosive Environments

Differences between ATEX and standard versions

aiR-handling uniTs foR explosive enviRonmenTs

„A separate Conformity Certificate is issued for each unit. The units in the ATEX version are checked and tested for safety by the independent Notified Body 1026/ AO 210 - FTZÚ Ostrava Radvanice. Each piece of equipment must be labelled in accordance with the specific explosive area of application.“

IRU Power Plant | Estonsko

Secop | Slovakia

SSHR | Czech Republic

AeroMaster XP and Cirrus air-handling units meet the ATEX 100 Directive (European Parliament and Council Directive 2014/34/EC) and can be delivered in both outdoor and indoor versions. Each unit in the ATEX version will be designed and selected individually in accordance with the needs of the specific application.

→ All the parts have a metal connection or contact to the central grounding point.

→ The fan motors and impellers are type tested and certified in accordance with the ATEX Directive.

→ Air filters are made of antistatic materials. → Special bearings are used. → Special grounding, conductive bridging and grommets

are used. → The units are manufactured with higher casing air

leakage L2 in accordance with ČSN EN 1886/2008. → Special chemical composition of internal aluminium

assemblies. → All the internal assemblies are certified by the Notified

Bodies for the whole EU area

→ The unit meets ATEX 100 (European Parliament and Council Directive 2014/34/EC)

→ FTZÚ Conformity Certificate → Zone 1 → Equipment group (area of application) → Category 2 → Gas explosive atmosphere G → Explosive gas group IIB → Heat class T4

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Design Requirements

In seismic areas with a high risk of earthquakes, the basic aim is to design and build all structures and systems (including air-handling devices) so that damage to such structures and technology as well as casualties will be minimised as far as possible even if the maximum calculated seismic parameters have been reached.

Special requirements are applied for power station structures which must allow them to be safely shut down if an earthquake occurs. For nuclear power plants, it is necessary to ensure such conditions which will enable the reactor‘s active zone to be safely cooled.

For the newly built Yunus Emre power plant in Turkey, situated at an altitude of 500 m and with temperatures ranging from -20 °C in winter to 42 °C in summer, we have provided complete delivery of air-handling equipment with a total air output of 800.000 m3/h.

We have used 53 air-handling units and 67 condensing units in seismic versions, including measuring and control.

The total weight of all the air-handling units is 86 tons. Some air-handling units are situated on the building’s roof, 53 m high. This means that they had to be dimensioned for gravity acceleration of 20 g, while gravity acceleration at the ground level is only 0.2 g.

seismic aReas

„The REMAK team has the necessary know-how to ensure the seismic resistance of air-handling unit structures, thanks to which we are able to comply with these very specific requirements to ensure maximum satisfaction of the customer.“

55R08070472

SOLUTION FOR A BETTER ENVIRONMENT

Regional sales

We are active in many countries such as:Russia, Poland. Hungary, Armenia. Belgium, Estonia, Kazakhstan, Lithuania, Latvia, Moldavia, Mongolia, Netherlands, Austria, Romania, Slovakia, Slovenia, Switzerland, Ukraine, Uzbekistan, Great Britain, etc.

The current list of distributor can be found at www.remak.eu in the Contacts section.

„the remak team · 2018. 12. 11. · international fairs, such as aqua-therm in prague, resta in...

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