atlantic aero manufacturing &...
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Aircraft ShipsetsFrom Drawing to Installation
7 piece ship set for one of the world’s top selling turbine aircraft Honeycomb panels routed with CNC precisionEdge filled and assembled with close tolerances Veneered with customer selected woodsUnique painting process that involves 6 finishing sessions
From “Proof of Concept to Production”
Solidworks Drawing Routing a nest of panels
Raw drawer face
Cabinet assembled and veneered, waiting for finish
Finished Cabinet
Empennage StructureDesign, Fabrication and Test Capabilities
Design of primary and secondary structure using CATIAFinite Element Analysis of structureManufacture of metal and composite structureStatic testing of completed assemblyDelivery and installation on aircraft
Empennage In Flight
Empennage Structure Detail
From “Proof of Concept to Production”
Static Test Fixture
Winglet Design, Fabrication and Test Capabilities
Manufacture of carbon composite/metal hybrid structureDesign of primary and secondary structureStatic testing of completed assembly
Part Assembly
Static Testing
Installation
3-D Assembly and Solidworks Mold Design
Winglet in Flight
Winglet in Mold
From “Proof of Concept to Production”
Engine Nacelle & InletDesign, Fabrication and Test Capabilities
Design inlet and nacelle for turbofan engine using SolidworksFabrication of inlet and nacelle from carbon compositeModification of aircraft to install test instrumentation
Inlet Mold
Nacelle Loft
Inlet
Nacelle Mold
Finished Nacelle
Installed Inlet
From “Proof of Concept to Production”
Inlet
“FARO” Engineering Capabilities
FARO platinum arm with laser scanning headReverse engineering using laser scanner to generate point cloudGeneration of 3-D model using SolidworksInspection capability using scanned comparison standard
3-D Assembly Design
Scanning Using FARO Arm
Measurement Process
Finished Product
From “Proof of Concept to Production”
Machining CapabilitiesCNC Machining using HAAS VF-3, 4 & 5Design input from Solidworks and CATIA V5Code generated using Gibbs Cam Software
Control Column Fitting
Aileron Pulley BracketHinge Fitting
Attachment Fitting
ISO9001:2008 + AS9100C
Blocker Doors
Machined Rib in process
5 Axis work in process
Machined Rib
Composite Fabrication CapabilitiesCarbon, Prepreg carbon and fiberglass capabilitiesVacuum bagging and oven curedMold making capability
Learjet Horse Collar
Cessna 210 Air Induction
VLJ Winglet
Learjet Stang Fairing
Test Inlet
Flying Test Bed Nacelle
ISO9001:2008 + AS9100C
Beechcraft Bonanza Aerodynamically Optimized Carbon Fiber 2-Piece Nose Bowl Kit
Carbon fiber cowling doors designed manufactured and certifiedReplaces aluminum cowling reducing weight and maintenance costFAA / PMA Approved under STC SA10145SC
Bonanza with STC Kit
Nose Bowl Kit Installation
Manufactured
Nose Bowl Kit
ISO9001:2008 + AS9100C
Sheet Metal FabricationCNC Press Brake, CNC Power Sheer and CNC Gantry RouterComplex Flat Pattern Bending, Turret Punching, Rolling & Plate CuttingPrecision Parts with repeatable strict tolerancesHigh quality finish and form
Computer
Controlled
CMM
Mounting Brackets
ISO9001:2008 + AS9100C
Dual Engine Mount Assy.
Engine Baffle Assy.
Switch Brackett
Specialty Equipment
State of the art paint and finishing facility Lear 31 Dorsal Fin Assembly FixtureFreezers and ovens for composite lay outState of the art paint and finishing facilityDual Paint booths
Paint & Finishing Facility
Downdraft Sanding Table
Third Paint Booth
Dorsal Fixture and Fin
Freezer & Oven
ISO9001:2008 + AS9100C