atlas copco tex breakers brochure

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TEX pneumatic breakers When quality counts

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Atlas Copco TEX Breakers Brochure

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Page 1: Atlas Copco TEX Breakers Brochure

TEX pneumatic breakersWhen quality counts

Page 2: Atlas Copco TEX Breakers Brochure

If you have rented, bought or operated a TEX pneumatic breaker somewhere around the globe you must likely know it for its performance and reliability. The reason that it keeps performing, day in, day out, year after year is simplicity. Our machines are used on the toughest of jobs and often in very difficult condi-tions. And they keep coming back for more. Because of that word ‘simplicity’.

SimplicitySimplicity of design means fewer parts, less hassle, easier on-site service and maintenance and therefore less down–time. Good news for everyone who buys, rents, or operates our machines.

When we first introduced the TEX range we raised the bar for the industry and it became a global leader. And still is.

The most recent additions to the TEX range include new design features that live up to the TEX breakers’ reputation for excellent handling, performance and reliability. Simplicity, in the design and the function of the eight most recent models – TEX 140 - 280, sets a new standard for pneumatic breakers – again!

In each series, and in some cases also between the series, TEX breakers

have many common parts. This helps you keep your parts stock to a mini-mum.They not only share parts, but they have a lot more in common:

Valve parts of glass-fibre reinforced polymer eliminate corrosion prob-lems

When the machines are running off-load, the piston turns on air-cushions at either end of the cylinder, virtually eliminating metal-to-metal contact and reducing vibrations and wear

Streamlined silencer profile does not obscure the chisel and work-piece from the operator

Low centre of gravity gives good balance, considerably reducing ope-rator fatigue

Design eliminates need for side bolts1)

Unique swivel coupling, which rota-tes even when pressurized, makes the TEX breakers easier to manoeuvre1)

1 Except in TEX 20PS and TEX 21PE

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The TEX range

Page 3: Atlas Copco TEX Breakers Brochure

TEX 140-280 series TEX 140-280 is our latest range of light and medium sized breakers.They are ideal for service jobs and general demoli-tion, but not in very hard materials or heavily reinfor-ced concretePage 4-7

TEX 20-21 series TEX 20PS and TEX 21PE are medium sized service/general demolition breakers.They are characterized by a long piston stroke, giving them a harder impact than similarly sized standard breakers. They are the best choice for applications in medium hard materials and where you need lower weight or low air consumption.Page 8-9

TEX P60-P90 series TEX P60 and TEX P90 were developed to meet the tough requirements found, for example, in the rental industry. TEX P60 is ideal for breaking asphalt, while the TEX P90 is our most powerful demolition breaker, especially suitable for breaking hard reinforced concrete or other tasks where real power is required.Page 10-11

TEX 32-40 series The TEX 32-40 models are heavy duty, general demolition breakers, used in a number of applications on medium hard to hard materials. They are well proven in both asphalt and concrete.Page 12-13

Chisel range Good breakers should have good tools to match. Atlas Copco has a full range of quality tools for your breakers.Page 14-15

Page 4: Atlas Copco TEX Breakers Brochure

Typical application areas

Service jobs

General demolition

For use in soft and medium hard materials

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The latest TEX series is a marriage of the best and most useful features, characteristics and performance of the breaker range it replaces, and a number of new, but well-proven features such as Atlas Copco’s solid body concept and the two-step trigger, SOFSTARTTM.

Solid body conceptThe solid housing design contains fewer parts – and that means greater reliabi-lity. It also allows for fast and exceptio-nally easy on-site service – a few basic tools are all you need.

Existing Atlas Copco products that feature the solid body concept have enjoyed great success, winning broad market acceptance.

PE vibro-reduced breakersFor the new PE breakers, with spring-mounted handles, we have further improved the vibration characteristics, decreasing the vibration emissions. The new breakers are still as hard-hitting and

reliable as the previous TEX series, but with greater operator comfort and more productivity.

PS breakers – noise-reduced, standard breakersThese fixed-handle breakers feature all the advantages of the PE series except the vibro-reducing handles. They are as hardy, reliable and productive as ever.

TEX 140-280 seriesSolid body, solid performance and ease of use

Page 5: Atlas Copco TEX Breakers Brochure
Page 6: Atlas Copco TEX Breakers Brochure

SOFSTARTTM trigger – full chisel controlThese breakers come with a two-step trigger that gives you full control when starting a cut – even under difficult conditions.

Handling made easierThe air inlet swivel rotates easily, even when pressurized.

Noise reduction The wear-resistant polyurethane silencer cuts noise emission by up to 75 % (as com-pared to the same machine without noise reduction, ISO 3744). Its slim profile lets the operator see the point of the chisel and the work-piece.

Solid body concept – no side bolts, great reliabilityThe one-piece solid housing means fewer parts for greater reliability.The housing has also been made shorter in all brea-kers except the TEX 140 and TEX 150. This together with a low centre of gravity gives good balance.

Air cushioningTo reduce vibration and wear, the pis-ton turns on air-cushions at either end of the cylinder. When the machines are working off-load, this practically eliminates metal-to-metal contact.

Page 7: Atlas Copco TEX Breakers Brochure

Model Tool shank Weight Length Air consumption

Impact frequency

Part number

mm kg mm l/s blows/minTEX 150PE 22x82.5 19 590 25 1530 8461 0223 31

25x108 19 590 25 1530 8461 0223 33TEX 150PE US 25x108 19 590 25 1530 8461 0223 35TEX 190PE 25x108 22.5 595 26 1500 8461 0224 31

28x160 23.0 645 26 1500 8461 0224 33TEX 190PE US 25x108 22.5 595 26 1500 8461 0224 35TEX 230PE 25x108 25.5 625 30 1320 8461 0225 31

28x160 27.0 670 30 1320 8461 0225 3432x160 27.0 670 30 1320 8461 0225 35

TEX 280PE 28x160 31.5 690 32 1230 8461 0226 3232x160 31.5 690 32 1230 8461 0226 33

TEX 140PS 22x82.5 15.5 590 25 1530 8461 0223 3025x108 15.5 590 25 1530 8461 0223 32

TEX 140PS US 25x108 15.5 590 25 1530 8461 0223 34TEX 180PS 25x108 19.0 595 26 1500 8461 0224 30

28x160 19.5 645 26 1500 8461 0224 32TEX 180PS US 25x108 19.0 595 26 1500 8461 0224 34TEX 220PS 25x108 22.0 625 30 1320 8461 0225 30

28x160 23.5 670 30 1320 8461 0225 3232x160 23.5 670 30 1320 8461 0225 33

TEX 270PS 28x160 28.0 690 32 1230 8461 0226 3032x160 28.0 690 32 1230 8461 0226 31

Data at 6 bar (90 psi) air pressure Claw coupling:Atlas Copco standard: 9000 0306 00Atlas Copco standard with strainer: 9000 0306 01US standard: 9001 0005 06

Ergo kitComplete kits for converting TEX PS models into vibration-dampened breakers (PE-model)

For models Part number

TEX 140, TEX 180 3310145861

TEX 220, TEX 270 3310145860

Hand hose 20 mm x 3 m with claw coupling, wing nut and hose clamps

Optional equipmentPart number

9030 2048 00

Technical data TEX 140-280

Atlas Copco’s HAPS® systemBy reducing the in-use vibration value of the machine, Atlas Copco’s HAPS system decreases the negative effects of harmful vibration at a given trigger time. The PE series machines allow up to 7 times the trigger time of con-ventional fixed-handled machines at a given level of vibration-expo-sure for the operator.

The integrated lubricatorhelps minimize tool wear and is excellent for cold conditions, when it can be used for anti-freeze, such as Atlas Copco AIR-OIL. It holds enough lubricant for an entire shift.

Page 8: Atlas Copco TEX Breakers Brochure

TEX 20-21 seriesThe hard-hitting all-rounder

Most of the time you want a reliable all-rounder. The fighting weight of the TEX 20 and TEX 21 at around 20 kg, is about 5 kg lighter than most breakers in the same class. But with their long pis-ton stroke they deliver the extra punch needed for breaking materials that are a bit harder. This makes them ideal for general purpose service or demolition jobs.

Easier on your hands – and your earsThe TEX 21 comes with spring-dampe-ned handles that reduce vibration. The slim profile silencer gives the operator a good, full view of the chisel. The silen-cer cuts the noise from the machine by up to 75%, making working life for the

operator easier and quieter; and more productive.

There is also a standard, noise- reduced model with fixed handles in the range, the TEX 20.

Both models are equally easy to ser-vice and come with a standard hexago-nal shank, or a special round shank with a square collar.

Typical application areas

Service jobs

General demolition

For use in medium hard materials

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Effective silencerCuts noise level by up to 75% (as compared to the same machine without noise reduc-tion, ISO 3744)

Low air consumptionYou can run more breakers off a given size of compressor, thanks to the low air consumption of the TEX 20/TEX 21.

Page 9: Atlas Copco TEX Breakers Brochure

Model Tool shank Weight LengthAir

consumptionImpact

frequency Part number

mm kg mm l/s blows/min

TEX 20PS 25x108 20 635 23 1200 8461 0224 20

TEX 20PS-1 R 25x75 w. square collar 20 600 23 1200 8461 0224 21

TEX 21PE 25x108 21 650 23 1200 8461 0224 22

TEX 21PE-1 R 25x75 w. square collar 21 615 23 1200 8461 0224 23

All data at 6 bar (90 psi) air pressure Claw coupling:Atlas Copco standard: 9000 0306 00Atlas Copco standard with strainer: 9000 0306 01US standard: 9001 0005 06

Hand hose 20 mm x 3 m with claw coupling, wing nut and hose clamps

Optional equipmentPart number

9030 2048 00

Technical data TEX 20-21

By improving the vibra-tion characteristics of the machine, Atlas Copco’s Hand and Arm Protection System (HAPS) reduces the negative effects of harmful vibrations.

Air cushioning – reduced vibration and wearWhen the machine is running off-load, the piston turns on air cushions at both ends of the cylinder, virtually eliminating metal-to-metal contact and reducing vibrations and wear.

Page 10: Atlas Copco TEX Breakers Brochure

With the TEX P60 and TEX P90 we concentrate on two key factors for de-manding customers: Performance and reliability. The TEX P60 and TEX P90 are designed, just like the TEX 140 – 280 series, from a one piece, solid-cast housing, which eliminates the need for separate frontheads, backheads and si-debolts. This design means 30 % fewer parts than in traditional breakers. And fewer parts mean fewer breakdowns.

The TEX P90 is the most hard hitting breaker in the TEX range and ideal for demanding demolition jobs in hard ma-terials. For TEX P60 the focus is on high

productivity when cutting softer mate-rials like asphalt and therefore it has a high blow frequency.

Minimal parts inventory and easy serviceAll but three parts in the TEX P60 and TEX P90 are interchangeable, so your spare parts inventory can be kept to a minimum. These heavy-duty breakers allow extremely fast and easy on-site service. A hammer and a mandrel are all you need for almost any service task, wherever you are.

Typical application areas

General demolition

For use in medium and hard materials

TEX P60: asphalt

TEX P90: hard and reinforced concrete

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TEX P60-P90 heavy breaker seriesBig on power. Big on performance.

Easy to manoeuvreWith a low centre of gravity, these breakers are well balanced and easy to handle. The unique air inlet swivel, which can be rotated even when pressurized, makes the TEX breakers still easier to manoeuvre.

Reduced wearThe anvil block, a tried and tested design from earlier heavy models, not only helps handle the great impact energy, but also helps avoid damage to the hammer me-chanism from worn out chisel shanks.

Page 11: Atlas Copco TEX Breakers Brochure

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Model Tool shank WeightAir

consumption LengthImpact

frequency Part number

mm kg l/s mm blows/min

TEX P60*) 28x160 31 36 690 1500 8461 0227 20

32x160 31 36 690 1500 8461 0227 21

TEX P60S 28x160 33 36 690 1500 8461 0227 22

32x160 33 36 690 1500 8461 0227 23

TEX P90*) 28x160 41 40 710 1260 8461 0228 20

32x160 41 40 710 1260 8461 0228 21

TEX P90S 28x160 43 40 710 1260 8461 0228 22

32x160 43 40 710 1260 8461 0228 23Data at 6 bar (90 psi) air pressure Claw coupling:

Atlas Copco standard: 9000 0306 00Atlas Copco standard with strainer: 9000 0306 01US standard: 9001 0005 06

*) The unsilenced TEX P60 and TEX P90 are not CE-marked and not sold for use within the EEA (European Economic Area), i.e. EUplus Norway, Iceland and Lichtenstein

Hand hose 20 mm x 3 m with claw coupling, wing nut and hose clamps

Optional equipmentPart number

9030 2048 00

Technical data TEX P60-P90

Optional silencerThe silencer, available as an option, signifi-cantly reduces the noise level. Thanks to its slim design, it provides a full view of the chisel and work-piece for maximum control.

Controlled powerThere is power in abundance, but it is easy to control. Thanks to the SOFSTARTTM two-step trigger, the operator can begin to hammer slowly, set-ting the chisel where it’s needed, without a lot of wasted effort.

Air-cushioned actionTEX P60 and TEX P90 feature air-cushioned piston return. This means less vibration during back hammering and blank ham-mering, which reduces stress on man and machine.

Full-shift lubricatorThe built-in lubricator ensures sufficient lubrication to minimize tool wear. It is easily accessible, accepts both mineral and synthetic oils and holds enough oil for an entire shift.

Solid body concept – no side boltsThe one-piece housing means fewer parts and great reliability.

Page 12: Atlas Copco TEX Breakers Brochure

TEX 32-40 heavy demolition breaker series No weaknesses here

What more could you want from a class of heavy pneumatic breakers: good power-to-weight ratio, reduced noise and vibration, and extremely durable and productive. For years, these heavy TEX breakers have been proving their value to customers worldwide, under the most demanding of conditions.

This series incorporates the TEX 33PE and TEX 40PE with spring dampened handles allow up to 7 times the trigger time of conventional fixed-handled machines at a given level of vibration-exposure for the operator. By reducing the in-use vibration value of the machine, Atlas Copco’s HAPS system decreases the negative effects of harmful vibration at a given trigger time. Coupled with the slim silencers, which reduce the noise level by up to 75%, while still providing full view of the chisel, you have machines that can be used for a prolonged period and are extremely productive.

The TEX 32PS and TEX 39PS offer state-of-the-art noise reduction in combina-tion with an efficient and well-proven design. These reliable workhorses are at work all around the world. They have fixed handles, but are otherwise identi-cal to the vibro-reduced units.

The various models in the series have many common parts and therefore your parts inventory can be kept to a mini-mum.

Typical application areas

General demolition

For use in medium and hard materials such as asphalt and concrete.

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The long piston head gives very good guidance in the cylinder, which reduces wear on both components.

The slim silencer cuts the noise level by up to 75% (as compared to the same machine without noise reduction, ISO 3744) and provides the operator with a full view of the chisel.

Reduced wearThe anvil block, a tried and tested de-sign from earlier heavy models, not only helps handle the great impact energy, but also helps avoid damage to the hammer mechanism from worn out chisel shanks.

Page 13: Atlas Copco TEX Breakers Brochure

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Ergo kitComplete kits for converting TEX PS models into vibration-dampened breakers (PE-model)

For models Part number

TEX32,TEX39 3310110560

Hand hose 20 mm x 3 m with claw coupling, wing nut and hose clamps

Part number

9030 2048 00

Model Tool shank WeightAir

consumption LengthImpact

frequency Part number

mm kg l/s mm blows/min

TEX 33PE 28x160 37 35 745 1200 8461 0227 01

32x160 37 35 745 1200 8461 0227 00

TEX 40PE 28x160 42 40 750 1110 8461 0228 05

32x160 42 40 750 1110 8461 0228 04

TEX 32PS 28x160 34 34 745 1200 8461 0227 03

32x160 34 34 745 1200 8461 0227 05

TEX 39PS 28x160 39 40 750 1110 8461 0228 03

32x160 39 40 750 1110 8461 0228 01

TEX 32P*) 28x160 32 34 745 1200 8461 0227 02

32x160 32 34 745 1200 8461 0227 04

TEX 39P*) 28x160 37 40 750 1110 8461 0228 02

32x160 37 40 750 1110 8461 0228 00Data at 6 bar (90 psi) air pressure Claw coupling:

Atlas Copco standard: 9000 0306 00Atlas Copco standard with strainer: 9000 0306 01US standard: 9001 0005 06

*) The unsilenced TEX 32P and TEX 39P are not CE-marked and not sold for use within the EEA (European Economic Area), i.e.EU plus Norway, Iceland and Lichtenstein

Optional equipment

Technical data TEX 32-40

The air inlet swivel can be rotated when needed – even when pressurized. This makes the TEX breaker one very manoeuvrable machine and, together with its excellent balance, gives the operator an easy machine to work with, even under difficult worksite conditions.

Air-cushioned actionWhen the machines are working off-load, the piston turns on air cushions at either end of the cylinder, virtually eliminating metal-to-metal contact and reducing vibration and wear.

Spring dampened handles reduce the negative effects of harmful vibrations

An integrated lubricator helps minimize tool wear. It holds enough lubricant to last an entire shift. In freezing conditions, it can also be used for anti-freeze such as Atlas Copco AIR-OIL.

Page 14: Atlas Copco TEX Breakers Brochure

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22 x 82,5 mm 25 x 108 mm 28 x 160 mm 32 x 160 mm 25 x 75 mm

( 7/8” x 3-1/4”) ( 1” x 4-1/4”) ( 1-1/8” x 6-1/4”) ( 1-1/4” x 6-1/4”) ( 1” x 3”)

A=41 mm C=12 mm A=41 mm C=12 mm A=46 mm C=6 mm A=46 mm C=6 mmB=22 mm D=82,5 mm B=25 mm D=108 mm B=28 mm D=160 mm B=32 mm D=160 mm

- 380 3083 3253 00- 380 3083 3271 00 - 380 3083 3205 00

- 380 3083 3242 00 - 330 3083 3265 00- 450 3083 3272 00 - 450 3083 3206 00

- 1000 3083 3243 00 - 450 3083 3265 10- 1000 3083 3273 00 - 1000 3083 3207 00

28 380 3083 3254 0036 390 3083 3274 00 36 380 3083 3208 00

28 380 3083 3244 00 26 330 3083 3266 0036 450 3083 3275 00 36 450 3083 3209 00

28 1000 3083 3245 00 26 450 3083 3266 1036 1000 3083 3276 00 36 1000 3083 3210 00

75 380 3083 3246 00 75 380 3083 3255 00 75 380 3083 3277 00 75 380 3083 3211 00

35 380 3083 3250 00 35 380 3083 3258 00 40 400 3083 3282 00 40 400 3083 3216 00

75 450 3083 3247 00 75 380 3083 3256 00 75 380 3083 3279 00 75 380 3083 3213 00

120 400 3083 3248 00 120 380 3083 3257 00 125 380 3083 3280 00 125 380 3083 3214 00

125 380 3083 3069 00 115 300 3083 3278 00 115 300 3083 3212 00

125 430 3083 3249 00 125 430 3083 3033 00 140 380 3083 3281 00 140 380 3083 3215 00

- 310 3083 3251 00 - 280 3083 3259 00 - 230 3083 3283 01 - 235 3083 3218 01

175 - 3083 3252 10 175 - 3083 3252 10 180 - 3083 3301 00 180 - 3083 3301 00

175 - 3083 3239 00 175 - 3083 3239 00 150 - 3083 3302 00 150 - 3083 3302 00

200 - 3083 3197 00 200 - 3083 3197 00

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W=tip width L=working length W (mm) L (mm) Part number W (mm) L (mm) Part number W (mm) L (mm) Part number W (mm) L (mm) Part number W (mm) L (mm) Part number

Moil point Moil point

Narrow chisel Narrow chisel

Wide chisel

Wedge chisel

Digging chisel

Digging spade

Asphalt cutter

Clay Spade

Shaft for tamping pad

Tamping pad, round

Tamping pad, square

Tamping pad, square

Tools for every job

Page 15: Atlas Copco TEX Breakers Brochure

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22 x 82,5 mm 25 x 108 mm 28 x 160 mm 32 x 160 mm 25 x 75 mm

( 7/8” x 3-1/4”) ( 1” x 4-1/4”) ( 1-1/8” x 6-1/4”) ( 1-1/4” x 6-1/4”) ( 1” x 3”)

A=41 mm C=12 mm A=41 mm C=12 mm A=46 mm C=6 mm A=46 mm C=6 mmB=22 mm D=82,5 mm B=25 mm D=108 mm B=28 mm D=160 mm B=32 mm D=160 mm

- 380 3083 3253 00- 380 3083 3271 00 - 380 3083 3205 00

- 380 3083 3242 00 - 330 3083 3265 00- 450 3083 3272 00 - 450 3083 3206 00

- 1000 3083 3243 00 - 450 3083 3265 10- 1000 3083 3273 00 - 1000 3083 3207 00

28 380 3083 3254 0036 390 3083 3274 00 36 380 3083 3208 00

28 380 3083 3244 00 26 330 3083 3266 0036 450 3083 3275 00 36 450 3083 3209 00

28 1000 3083 3245 00 26 450 3083 3266 1036 1000 3083 3276 00 36 1000 3083 3210 00

75 380 3083 3246 00 75 380 3083 3255 00 75 380 3083 3277 00 75 380 3083 3211 00

35 380 3083 3250 00 35 380 3083 3258 00 40 400 3083 3282 00 40 400 3083 3216 00

75 450 3083 3247 00 75 380 3083 3256 00 75 380 3083 3279 00 75 380 3083 3213 00

120 400 3083 3248 00 120 380 3083 3257 00 125 380 3083 3280 00 125 380 3083 3214 00

125 380 3083 3069 00 115 300 3083 3278 00 115 300 3083 3212 00

125 430 3083 3249 00 125 430 3083 3033 00 140 380 3083 3281 00 140 380 3083 3215 00

- 310 3083 3251 00 - 280 3083 3259 00 - 230 3083 3283 01 - 235 3083 3218 01

175 - 3083 3252 10 175 - 3083 3252 10 180 - 3083 3301 00 180 - 3083 3301 00

175 - 3083 3239 00 175 - 3083 3239 00 150 - 3083 3302 00 150 - 3083 3302 00

200 - 3083 3197 00 200 - 3083 3197 00

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10 25 x 75 mm

( 1” x 3”)

- 450 3083 3316 00

75 420 3083 3317 00

135 420 3083 3318 00

1 0.22 1.1 8099 0202 36

5 1.1 5.8 8099 0202 02

25 5.5 28 8099 0202 20

W=tip width L=working length W (mm) L (mm) Part number W (mm) L (mm) Part number W (mm) L (mm) Part number W (mm) L (mm) Part number W (mm) L (mm) Part number

Moil point Moil point

Narrow chisel Narrow chisel

Wide chisel

Wedge chisel

Digging chisel

Digging spade

Asphalt cutter

Clay Spade

Shaft for tamping pad

Tamping pad, round

Tamping pad, square

Tamping pad, square

W (mm) L (mm) Part number

Narrow chisel

Digging chisel

Clay Spade

For TEX 20PS-1 and TEX 21PE-1

AIR-OIL, synthetic lubricant

Description Oil volume Weight Part number

l gal kg

1 l bottle

5 l container

25 l container

Page 16: Atlas Copco TEX Breakers Brochure

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