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MoniMax 5100T Maintenance Manual

Copyrightⓒ Nautilus Hyosung Inc. 2005 All right reserved

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MoniMax 5100T

Revision Record

Date Page Version Description of Change

 August 2006 All 1.0 New Publication

November 2007 All 1.1Changing Model Name.

NH-5040 MoniMax 5100T)

January 2010 All 1.2

1) Changing CI of Nautilus Hyosung.

2) Updating chapter 3.

- Adding the appearance for Type B of MoniMax 5100T.

3) Updating chapter 5.

- Adding the description for Type B of Control Electronics.

4) Updating chapter 8.

- Adding the diagram for sensors and electromagnetic

components of K-SPR5E.

- Updating the table of name and description of sensors and

electromagnetic parts.

- Adding block diagram of K-SPR5E

5) Updating chapter 9.

- Adding the description for type B of power supply.

6) Adding the description for the Enhanced Operator Panel.

7) Updating the error code table of chapter 13.

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MoniMax 5100T

Table of Contents

Chapter 1. Overview

1.1. About the MoniMax 5100T ................................................................................................1-2

1.2. Basic Features .....................................................................................................................1-2

1.3. What is in this manual ...........................................................................................................1-4

1.4. Terminologies ........................................................................................................................1-5

Chapter 2. Safety Warnings

2.1. Overview ..............................................................................................................................2-2

2.2. Description of Precaution Symbols ......................................................................................2-3

Chapter 3. System Configuration

3.1. External Appearance ...........................................................................................................3-2

3.2. H/W Configuration ...............................................................................................................3-7

Chapter 4. User Handling Unit

4.1. Appearance and Arrangement ...........................................................................................4-2

4.2. Display ...............................................................................................................................4-3

4.3. Panel Control Board (PNC) .................................................................................................4-8

4.4. Encrypted Pin Pad (EPP) ..................................................................................................4-10

4.5. Display Board ..................................................................................................................4-11

Chapter 5. Control Electronics

5.1. Main Control Electronics ......................................................................................................5-2

5.2. Boards and CMOS setting.....................................................................................................5-8

5.3. CE DC/DC Board ...........................................................................................................5-22

5.4. Cabling and Interface .....................................................................................................5-26

Optional A. Control Electronics : Type B .................................................................................5-34

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MoniMax 5100T

Chapter 6. Cash Dispensing Unit

6.1. Appearance and Functional Diagram ...................................................................................6-2

6.2. Unit Block Diagram ...............................................................................................................6-6

6.3. Module and Sensor Replacement ........................................................................................6-7

6.4. Adjustment Standard .........................................................................................................6-26

6.5. Oiling Standard .................................................................................................................6-27

6.6. Cleaning Standard ............................................................................................................6-29

6.7. Setting Specifications .......................................................................................................6-30

6.8. Cable Connection Diagram ................................................................................................6-31

6.9. Interface Specifications .....................................................................................................6-32

Chapter 7. Magnetic Card Unit (MCU)

7.1. Appearance and Arrangement ..............................................................................................7-2

7.2. Unit Block Diagram ...............................................................................................................7-4

7.3. Cable Connection Diagram ..................................................................................................7-5

7.4. Interface Specifications ........................................................................................................7-6

Chapter 8. Receipt Printer

8.1. Appearance and Functional Diagram ...................................................................................8-2

8.2. Block Diagram ......................................................................................................................8-6

8.3. Disassembly / Assembly Diagrams of Modules and Sensors ............................................. 8-8

8.4. Oiling Criteria ....................................................................................................................8-15

8.5. Dip Switch Settings ...........................................................................................................8-18

8.6. Cable Connection Diagram ................................................................................................8-19

8.7. Interface Specifications .....................................................................................................8-20

8.8. Troubleshooting ................................................................................................................8-23

Chapter 9. Power Supply

9.1. Appearance ........................................................................................................................9-2

9.2. Block Diagram ......................................................................................................................9-3

9.3. Specifications .......................................................................................................................9-4

Optional A. Power Supply : Type B (250W) ................................................................................ 9-7

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MoniMax 5100T

Chapter 10. Vault

10.1. Electronic Combination Lock ......................................................................................... 10-2

10.2. Cencon System S2000 .................................................................................................... 10-6

Chapter 11. Enhanced Operator Panel (Option)

11.1. Appearance and Arrangement Plan ..................................................................................11-1

11.2. Block Diagram ..................................................................................................................11-3

11.3. Disassembling / Assembling Module ................................................................................11-4

11.4. Board Specifications .........................................................................................................11-5

11.5. Display Controller .............................................................................................................11-7

Chapter 12. Consumables Specifications

12.1. Consumables List ............................................................................................................ 12-2

12.2. Receipt Paper Specifications............................................................................................. 12-2

12.3. Magnetic Card Specifications............................................................................................ 12-6

Chapter 13. Error code and Troubleshooting

13.1. Card Reader ................................................................................................................... 13-2

13.2. Cash Dispenser .............................................................................................................. 13-3

13.3. Receipt Printer .............................................................................................................. 13-13

13.4. Rear Operator Panel (Option)......................................................................................... 13-15

13.5. Miscellaneous ............................................................................................................... 13-17

13.6. Host NG Code ............................................................................................................. 13-20

13.7. Application Error Code (Including Com. Error) .............................................................. 13-24

13.8. Application Error Code (Middle Program Associated) ................................................... 13-29

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MoniMax 5100T 1. Introduction

11-

 

Chapter 1. Introduction

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MoniMax 5100T 1. Introduction

21-

1. Introduction

1.1 About the MoniMax 5100T ATM

The model MoniMax 5100T (Through-The-Wall Type) is designed to meet the higher transaction

volumes and the low maintenance components. Whether installed as a walk-up or drive-through,

model MoniMax 5100T offers solid, weatherized construction while its compact architecture allows

flexibility in mounting. The MoniMax 5100T ATM is easy to use, easy to service and is able to support

customer’s needs.

1.2 Basic Features

Important features of the model MoniMax 5100T ATM is highlighted in the following list:

  UL 291 Business hour listed or complied with safe

  UL 291 Level 1 listed or complied with safe (optional)

  KABA MAS Cencon lock

  Electronic combination lock or mechanical combination lock (optional)

  Normal bright 10.4” TFT LCD (400cd/㎡)

  Sunlight visible 10.4” TFT LCD (1,500cd/㎡) (optional)

  User-friendly keypad and display interface

  Operating system with Windows XP Professional

Or with Embedded Windows XP

  256 Memory, 80GB HDD, high speed CD-ROM

  Support PCI 3 expansion slot, USB 4 ports

  PCI certified Encrypted PIN Pad

or VISA certified Encrypted PIN Pad

  Supporting LAN communications, using TCP/IP

  Complying with Americans with Disabilities Act (ADA) for height and access

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MoniMax 5100T 1. Introduction

31-

  Supporting multiple serial interface up to 8~9 ports

  Function key compatible with NDC

  Supporting enormous bill capacity up to 8,000 notes in cash dispenser (Optional)

  Supporting U.S. and international currency types

  Dip card reader

  Semi-automated receipt paper loading for operator’s convenience

  Support a rear operator panel for operator’s convenience (Option)

  Modular design for easy maintenance

  Quick setup feature

   Advertisement feature for bank promotion

  Rear access cabinet and rear access available for easy service  

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MoniMax 5100T 1. Introduction

41-

1.3 What is in this manual

This MoniMax 5100T Manual contains all information needed for normal operational use.

This manual contains Unit Specifications, Opening & Closing Procedures, Operator

Functions(Supervisor Screen), Error Recovery, etc.

Some of the information in this manual may be subsequently updated based on the customer’s needs

or the improvement by Nautilus Hyosung.

1.4 Terminologies

CE : Control Electronics◈  

Earphone Jack : Voice Converter for Visually Disabled Persons (ADA)◈  

◈ CDU : Cash Dispensing Unit

EPP : Encrypted PIN Pad◈  

ISO: International Standard Organization◈  

ISO 1: IATA(International Air Transaction Association)◈  

ISO 2: ABA (American Banks Association)◈  

ISO 3: MINTS◈  (Mutual Institutions National Transfer Systems)

MCU : Magnetic Card Un◈ itOPL : Operator◈ Panel (LCD Screen)

P/S : Power Supply◈  

SPR : Slip Printer (Receipt Printer)◈  

T◈ -SPL : Supervisor Panel (LCD Screen)

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  MoniMax 5100T 2. Safety Precautions

12-

 

Chapter 2. Safety Precautions

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  MoniMax 5100T 2. Safety Precautions

22-

2. Safety Precautions

2.1 Overview

Common Safety Precaution

Please read the following instructions before operating equipment.

  Operate equipment in the order outlined in this manual.

  Follow safety precautions indicated in this manual, as well as the equipment itself.

Failure to properly address these precautions may lead to injury or damage to

the product.

  Avoid operations not addressed in this manual.

  If you cannot remedy system problems using the methods outlined in this manual,

please refer to contact information listed in the manual.

Safety Precautions outlined this manual provide information on safe and

proper handling of the product. Non-compliance of the safety

precautions may result in injury or damage to the product.

This precaution symbol with sample term tells you safety warnings

during equipment handlings.

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  MoniMax 5100T 2. Safety Precautions

32-

2.2 Descript ion of Precaution Symbols

Symbol Description

Electrical Shock Warning

• Do not remove cover. Only a maintenance engineer in allowed to open the cover.

• Do not touch. You may receive electric shock.

• Make sure to turn off the power when servicing the equipment.

High Temperature Warning

• Do not touch the equipment when it is running.

• The equipment can get extremely hot and may cause a burn.

• Make sure to close the cover before running the equipment.

Use Precaution when Moving

• The equipment is heavy. Make sure at least 2 people lift or move the equipment.

• Do not attempt to move the equipment alone. You may be injured from dropping the

heavy equipment.

Fire Hazard

• Place the equipment in an area away from any combustible materials.

• The equipment may catch on fire from overheating or short circuit of the power

supply unit.

Disassembly Warnings• Do not disassemble or modify the equipment unless you are a certified engineer.

• Contact the service center for maintenance, adjustments and repairs.

• Improper disassembly may cause fire or electrical shock.

Collapse Precautions

• Do not place the equipment where the floor cannot sustain the weight of the

equipment, or on slanted or unstable surface.

• Equipment may fall and cause injury or damage.

Unplug the Equipment• Stop using the equipment immediately if it smokes, emits an unusual smell, makes

abnormal sounds, or if liquids or other foreign materials enter the equipment.

• If the above-mentioned abnormalities occur, immediately turn off the power, unplug

the equipment and contact the service center.

• If you ignore these symptoms, the equipment may catch on fire or cause electric

shock.

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  MoniMax 5100T 3. System Configuration

3 - 1

Chapter 3. System Configuration  

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  MoniMax 5100T 3. System Configuration

3 - 2

3. System Configuration  

3.1 External Appearance 

3.1.1 Dimensions

(1) Adjustor Type

※ Note :

1) The unit is millimeter and inch with [ ] .

2) 1 inch equals 25.4mm

Fig. 3.1(a) Dimensions for Adjustor Type

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  MoniMax 5100T 3. System Configuration

3 - 3

(2) Non Adjustor Type

Fig. 3.1(b) Dimensions for Non Adjustor Type

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  MoniMax 5100T 3. System Configuration

3 - 4

3.1.2 Component Name and Locations 

Component Location (Front)

Fig. 3.2 Component Location (Front)

1. Lighted Top Panel 5. Flicker2. LCD & Customer Keypad 6. Card Reader Slot3. Cash Tray 7. Earphone Jack4. Slip Printer Slot 8. Encrypted PIN Pad

① 

② 

③ 

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  MoniMax 5100T 3. System Configuration

3 - 5

Component Location (Back, Type A)

Fig. 3.3 (a) Component Location (Back, Type A)

1. Slip Printer(SPR) 4. Control Electronics

2. Cash Dispenser Unit(CDU) 5. Rear Operator Panel3. Vault Door

1

2

3

4

5

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  MoniMax 5100T 3. System Configuration

3 - 6

Component Location (Back, Type B)

Fig. 3.3 (b) Component Location (Back, Type B)

1. Rear Operator Panel 5. Power Supply2. Receipt Printer 6. Control Electronics3. Vault Door 7. Cash Dispenser4. Battery 8. Cash Cassette

6

7

8

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  MoniMax 5100T 3. System Configuration

3 - 7

3.2 Hardware Configuration  

3.2.1 System Block Diagram

System Block Diagram (Type A)

Fig. 3.4 (a) System Block Diagram :Type A

Reserved

P N CCOM3

COM1C E ASS’YCPU : VIA C3 800MHz

Memory : 128MB

SPR

CDU1 CST

COM2 DIP MCRPNC COM

Port

Flicker

Sensor

FunctionKey

Mouse

K/B

MODEM

FDD1.44MB

COM5

COM6

COM7

COM8

COM9

USBExtensionSERIAL

CARD

Watch dog

Disk On Chip16MB

10.4" LCDCRT

COM4

USB #1

USB #2

HDD30GB

CD-ROM

Reserved

SPL

Reserved

LAN

EPP

SpeakeSOUND NDCWAVE B/D

 ADA Earpho ne

Option

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  MoniMax 5100T 3. System Configuration

3 - 8

System Block Diagram (Type B)

Fig. 3.4 (b) System Block Diagram : Type B 

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  MoniMax 5100T 4. User Handling Unit 

4-1

Chapter 4. User Handling Unit  

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  MoniMax 5100T 4. User Handling Unit 

4-2

4. User Handling Unit

Basically, the user handling unit is composed of the function Key and operation key that the customers

operate by themselves. It also includes monitor, cameras, speakers and associated boards.

4.1 External Appearance/Arrangement Plan

Fig 4.1 Rear view of User Handling Unit

Unit Item Specifications

Display size and method 12.1 inch TFT LCD

Resolution 800 X 600 pixels (SVGA)

Display Unit

Color configuration R.G.B. Vertical stripe

Touch panel N/A

Function key 8 Key

Input Device Unit

Operation key 16 Key

Voice guide Output to the speakerVoice

Volume control method Control by the volume

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  MoniMax 5100T 4. User Handling Unit 

4-3

4.2 Display

This display is composed of privacy display filter, protective glass, LCD, DC/DC converter, analog

board, inverter and On Screen Display (OSD) board as shown in the figure below.

4.2.1 General Descript ion

4.2.1.1 Descr iption

This monitor is a color active matrix TFT (Thin Film Transistor) liquid display that use amorphous

silicon TFT switching devices. This monitor is composed of a TFT LCD panel, a driver circuit and a

back-light system. The resolution of 10.4- inch contains 800 x 600 pixels

4.2.1.2 Basic Features

  High contrast ratio, High aperture structure

  Wide viewing angle

  High-speed response

  SGA (800x600 pixels) resolution

  Lower power consumption 

Front Bezel

(CD)

Protective Glass

TFT-LCD

LCD Unit Frame

 Analog BoardInvertors OSD Board

Privacy Filter

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  MoniMax 5100T 4. User Handling Unit 

4-4

4.2.1.3 General Specifications

Item Specification Unit Note

 Active area 211.2(H) x 158.4(V) MmNumber of pixel 800 x 600 Pixel

Pixel arrangement RGB vertical stripe

Pixel pitch 0.264(H) x 0.264 (W) mm

Display mode Normally white

4.2.1.4 General Precautions

1) Handling

  When the module is assembled, it should be attached to the system firmly using every

mounting holes. Be careful not to twist and bend the modules.

  Refraining from strong mechanical shock and/or any force to the module. In addition to

damage, this may cause improper operation or damage to the module and CCFT back-

light

  Wipe off water droplets or oil immediately. If you leave the droplets for a long time,

staining and discoloration may occur

  When this module is disassembled from the front panel and is tried to assemble again,you should check the condition of surface. If the surface of the polarizer is dirty by the

foreign things, dusts, fingerprint, clean it using some absorbent cotton or soft cloth

  The desirable cleaners are water, IPA(Isopropyl Alcohol) or Hexane. Do not use Ketone

type materials (ex.Acetone), Ethyl alcohol, Toluence, Ethyl acid or Methyl chloride. It

might permanent damage to the polarizer due to chemical reaction.

  If the liquid crystal material leaks from the panel, it should be kept away from the eyes or

mouth. In case of contact with hands, legs or clothes, it must be washed away

thoroughly with soap

  Protect the module from static, it may cause damage to the C-MOS Gage Array IC

  Use finger-stalls with soft gloves in order to keep display clean during the incoming

inspection and assembly process

  Do not adjust the variable resistor which is located on the back side.

  Pins of I/F connector shall not be touched directly with bare hands.

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  MoniMax 5100T 4. User Handling Unit 

4-5

2) Storage

  Do not leave the module in high temperature, and high humidity for a long time. It is

highly recommended to store the module with temperature from 0 to 35℃ and relativehumidity of less than 70%

  Do not store the TFT-LCD module in direct sunlight

  The module shall be stored in a dark place. It is prohibited to apply sunlight or

fluorescent light during the store

3) Operation

  Do not connect, disconnect the module in the “Power On” condition.

  Module has high frequency circuits. Sufficient suppression to the electromagnetic

interference shall be done by system manufactures. Grounding and shielding methods

may be important to minimize the interference.

4) Others

  Avoid condensation of water. It may result in improper operation or disconnection of

electrode.

  If the module displays the same pattern continuously for a long period of time, it can bethe situation when the image “stick” to the screen 

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  MoniMax 5100T 4. User Handling Unit 

4-6

4.2.2 Dimension

Fig 4.2 Dimension of TFT- LCD

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  MoniMax 5100T 4. User Handling Unit 

4-7

4.2.3 Reliability

No Test Item Conditions

1 High temperature storage test Ta=60 240h

2 Low temperature storage test Ta=-20 240h

3High temperature & High humility

operationTa=40, 90%RH, 240h

4 High temperature operation test Ta=50 50%RH 240h

5 Low temperature operation test Ta=0 240h

6 Vibration test (non-operating) 1.5G, 10~200Hz, 3axis, 0.5h/axis

7 Shock test (non-operating)Half sine wave:50G/20ms, one shock of each six

faces

8 Thermal Shock (non-operating)

1.-20℃±3℃ : 0.5h, -60℃±3℃ : 0.5h,

2. 100 cycles

3. Temperature transition time within 5 minutes

※ Note : Result Evaluation Criteria is as follows

There should be no change which might affect the practical display function when the

display quality in conducted under normal operating condition.

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  MoniMax 5100T 4. User Handling Unit 

4-8

4.3 Panel Control Board (PNC Board) 

4.3.1 Appearance and Connector Description

Fig 4.3 The layout of PNC Board

1) Jumper Setting

Jumper Type Option Function Default Remark

Open -SJP1

Soler

Jumper Short Logic 1Short

Open -SJP2

Soler

Jumper Short Logic 0Open

- Adjusts MBS5000_PNC Logic0

and Logic 1

Open -SJP3

Soler

Jumper Short P-ONOpen

Open -SJP4

Soler

Jumper Short POFF-NOpen

- MBS5000_PNC is not used

PS_CTRL SPL CE

USB

SPEAKER

ADA DECT

SJP5, SJP6

FLICKER

MCR_IFSJP1,

SJP2

FK_REPPFK_L

OPL

DC/DC

PS_CONN

+24V

SJP3,

SJP4

S_DOOR

F_DOOR

C_POST

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  MoniMax 5100T 4. User Handling Unit 

4-9

Jumper Type Option Function Default Remark

Open -SJP5

Soler

Jumper Short VCC

Open

Open -

SJP6Soler

Jumper

Short +12VShort 

- Sets flicker LED voltage (VCC or

+12V) in relation to CDU, PBM,

SHU and MCR

- “In use” display flicker is connected

to the VCC circuit without change.

SJP6 is not for jumper setting.

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  MoniMax 5100T 4. User Handling Unit 

4-10

4.4 Encryption Pin Pad (EPP) 

4.4.1 Encryption Pin Pad Board

Fig 4.4 The structure of EPP module

CN2 : Communication connector to the main board

CN1 : Power supply connector

J1 : Short only while program is downloading, after that make it open

SW : In normal status, SW should be located in off mode

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  MoniMax 5100T 4. User Handling Unit 

4-11

4.5 Display Board

4.5.1 Specifications

1) Basic Features

- Available Resolution Mode : 720*400, 640*480, 800*600, 1024*768 Mode

- Supporting 1CH 8bit LVDS

- Compliance with VESA DDC1 & DDC2 Standards & VESA DPMS Standard

- Supporting 1 Language OSD

- Supporting Minato Touch Screen Interface

2) Hardware Specifications

(1) CPU

- Processor : MTV512MV (MYSON), 8051 core, 64KB Internal Program memory

- Clock Input : 14.318MHz

- OSD (On Screen Display) Control

- LCD Panel ON/OFF

- LCD Panel brightness Control

- F/W Download

(2) Power UNIT

- Input : +12V, GND

- Output : 12V BY PASS – To use for INVERTER

 AP1501 - +5V(Max 3A)

LTM1587CM : +3.3V(MAX 3.7A), for LCD PANEL

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4-12

RC1117-3.3V : +3.3V(Typ 1.5A), for CORE

RC1117-2.5V : 2.5V(Typ 1.5A), for SCALER

- Power Diagram

3) Hardware Block Diagram

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4-13

4.5.2 Appearance and Pin Description

1) External Appearance

Fig 4.5 The appearance of display board

J

 

3

 

J

4

 

J

 

J8 J 4 J5

J7

J

 

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  MoniMax 5100T 4. User Handling Unit 

4-14

2)Connector Configuration

1) J1(53014_8Pin, P/N : 33309308) : OSD B/D

PIN Description PIN Description

1 NC 5 GND

2 VCC(+5V) 6 KEY1

3 LED_GREEN 7 KEY2

4 LED_RED 8 NC

2) J4(53014_7Pin, P/N : 33309307) : INVERTER

PIN Description PIN Description

1 VCC (+12V) 5 GND

2 VCC (+12V) 6 NC

3 GND 7 BRIGHT_ADJ

4 CONTROL(ON/OFF) - -

3) J5(D_SUB 15Pin, P/N : 33403301) : Analog R,G,B Input

PIN Description PIN Description

1 RED 9 NC

2 GREEN 10 GND

3 BLUE 11 GND

4 GND 12 ASDA

5 VGA_DET 13 HSYNC_A

6 GND 14 VSYNC_A

7 GND 15 ASCL

8 GND - -

4) J8(5569_4Pin, P/N : 33311904) : +12V Power Input

PIN Description PIN Description

1 +12V 5 NC

2 GND 6 NC

5) J7(LVDS_20Pin, P/N : 3345000001) : LVDS Output

PIN Description PIN Description

1 NC(SKIP) 11 GND

2 GND 12 TXOP1

3 TXOP3 13 TXOM1

4 TXOM3 14 GND

5 GND 15 TXOP0

6 TXCLKP1 16 TXOM0

7 TXCLKM2 17 GND

8 GND 18 GND

9 TXOP2 19 PANEL_PWR

10 TXOM2 20 PANEL_PWR

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4-15

6) J11(JUMPER_6Pin, P/N : 33313601) : LCD Panel Power Selecting

PIN JUMPER SETTING

1,2 + 3.3V

3,4 + 5V5,6 + 12V

7) J13(HIROSE_10Pin, P/N : 33301410) : Touch Screen(Touch Panel to AD B/D)

PIN Description PIN Description

1 GND 6 GND

2 RXD 7 TXD

3 NC 8 NC

4 +5V 9 +5V

5 GND 10 GND

8) J14(D-SUB 9Pin, P/N : 33401801) : Touch Screen(AD B/D to Host)

PIN Description PIN Description

1 NC 6 NC

2 RXD 7 NC

3 TXD 8 NC

4 NC 9 NC

5 GND - -

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MoniMax 5100T 5. Control Electronics

5-1

 

Chapter 5. Control Electronics

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MoniMax 5100T 5. Control Electronics

5-2

5. Control Electronics : Type A 

5.1 Main Control Electronics

5.1.1 Appearance/ Functional Diagram

Fig.5.1 External Appearance

Fig.5.2 Inside the control electronics

Watch Dog Board

USB Extension

Serial Card

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MoniMax 5100T 5. Control Electronics

5-3

COM3

COM1C E ASS’Y

CPU : VIA

COM2 

MouK/B

MODEM

FDD

COM5

COM6

COM7

COM8

COM9

USB

Extension

SERIAL

CARD

Reserved

Watch dog

Disk On Chip

CRT

COM4

USB #1

USB #2

HDD CD-ROM

Reserved

SPL NH-1000

Reserved

LAN

SOUNDOption

5.1.2 Block Diagram 

Note. SPL means the service panel for teller or serviceman and it corresponds to a kind of real

operator display

Fig.5.3 The block diagram of control electronics

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MoniMax 5100T 5. Control Electronics

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5.1.3 Disassembly/ Assembly Diagram

1) Disassembling CE Unit

- Open the rear door and side door with key and turn power off by switching red button on power

supply.

- Then carefully disconnect all connectors connected to control electronics step by step.

- Control electronics body can be taken out by unscrewing two M4 screw

2) Disassembling a CE Unit Panel CE

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MoniMax 5100T 5. Control Electronics

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- Remove the screws marked in the following figure.

3) Removing the Internal CE boards(1) Disassembling a HDD

- Remove the cable connected to the HDD, unscrew the screws marked in the following figure, and

remove the HDD.

(2) Removing FDD and CD-ROM (Option)

- Remove the screws marked in Figure 1 and 2 to remove the bracket.

<Figure1> Upper Side of the Internal CE <Figure2> Front View of CE Unit

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- Remove the screws marked in the following figure to remove FDD and CD-ROM.

<Figure3> Left Side of the Bracket <Figure4>Right Side of the Bracket

(3) Disassembling an USB Serial Card

- Remove the two screws marked in Figure 1 and remove the card.

Direction to remove.

<Figure1> Sectional Diagram of CE Unit Board

(4) Disassembling a Modem

- Remove the screws marked in the following figure and pull in the downward direction to remove

a modem.

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MoniMax 5100T 5. Control Electronics

5-7

(5) Disassembling a backboard

- Remove the backboard screws and pull in the downward direction to remove

(6) Disassembling a main board

- Remove the main board screws and remove the main board from the panel.

4) Reassembling the CE Unit

- Take the reverse order of CE unit disassembly in 3) to reassemble the CE unit.

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MoniMax 5100T 5. Control Electronics

5-8

5.2 Board and CMOS Setting

5.2.1 Main board

(1) Specifications

Item Specifications Remark

CPUOnboard Embedded VIA C3 CPU with800MHz/133MHz FSB

-

BIOS Phoenix-Award BIOS -

Chipset VIA VT8606 + VT82C686B -

MemoryOnboard one 144-pin SO-DIMM socket for upto 512MB SDRAM

-

Enhanced IDESupports up to four IDE devices, Supports UltraDMA33/66/100 mode

-

FDD InterfaceOne floppy disk Interface supports up to twofloppy disk drives, 5.25”c (360KB and 1.2MB)and/or 3.5”c (720KB, 1.44MB and2.88MB)

-

Parallel Port One multi-mode parallel port (SPP/ECP/EPP) -

Serial Port Four RS-232 serial ports (16C550 equivalent) -

KB/Mouse Supports PC/AT keyboard and PS/2 mouse -

USB Connector Supports two USB ports -

DMA 7 DMA channels (8237 equivalent) -

Interrupt 15 interrupt levels (8259 equivalent) -

StandardSBCFunctions

BatteryLithium battery for CMOS data Retention PC99

 ACPI Compliant-

ChipsetIntegrated Prosavage4 2D/3D acceleratorSupports 8/16/32MB of Frame buffer full internal

 AGP 4X performance

-

Display Type Support non-interlaced CRT, LVDS -

Flat Panel

/CRT Interface

Resolution Up to 1600X1200@16bit colors -

Integrated AC97 Codec interface -

Hardware Sound Blaster Pro for Windows Dosbox and real-mode DOS legacy compatibility

Sound Interface

Line output -

On-bard voltage monitors for CPU Vcore, +2.5V,+5V, +12V, +3.3V

-

System health status detect -

System temperature sensor -Hardware Monitoring

CPU temperature monitoring through flexiblethermal sensor

-

P/S Voltage +5V (±5%), +12V (±5%) -OperatingTemperature

0 to 60 -

Board Dimension(L×X)

210mm X 160mm -

MechanicalEnvironment

Weight 0.4Kg -

PC104 Connector One 16bit PC104connector Onboard -ExpansionInterface PISA Slot One PISA Slot Onboard -

Onboard 32-Pin DIP socket support M-System -SSD Interface

DiskOnChip 2000 Series -

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MoniMax 5100T 5. Control Electronics

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(2) Board Silk

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MoniMax 5100T 5. Control Electronics

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(3) Jumper

Definition

 A “jumper” is one or two pins on the board.

Usage

System is implemented by setting the jumper.

Implementation method

- Close (Enable): Put on the jumper cap.

- Open (Disable): Remove the jumper cap.

Setting

- JBAT1 (CMOS Setting)

PIN Signal

1-2 Normal

2-3 CMOS Clear

- JP1 (Right Volume)

- JP2 (Left Volume)

- J1 (Reset Switch)

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5.2.2 CMOS Setting

Setting Method

- Press the <Del> key when the system is started or re-booted to display the setup screen.

- Use the arrow key to move between the items in the initial setup screen.- To change the item, move the cursor to the target item and press the <PgUp> or <PgDn> key.

- Press the <ESC> key to exit from the setup screen.

- To save the settings, press the <Y> key when the “SAVE to CMOS and EXIT (Y/N)” message appears. Or,

press the <ESC> key or press the <Y> key when the “Quit without Saving (Y/N) ” message appears.

Main Menu (Factory Default) 

- Use the following settings for optimal system environment.

(Note) It is recommended that the following settings be not changed.

Phoenix BIOS Setup UtilityMain Advanced Security Power Boot Exit

Item Specific HelpSystem Time:System Date:

Legacy Diskette A:Legacy Diskette B:

Primary MasterPrimary SlaveSecondary MasterSecondary SlaveMemory shadow

Memory cacheQuick Boot Mode:Floppy check:Summary screen:System MemoryExtended Memory

[hh/mm/ss][mm/dd/yyyy]

[Disabled][Disabled]

[20004MB][Auto][Auto][Auto]

[Enabled][Enabled][Disabled]640KB121856KB

<Tab>, <shift-Tab> or[Enter] selects field.

- Memory Shadow

Memory Shadow Item Specific HelpMemory shadowSystem shadow:Video shadow:

[Enabled][Enabled]

Enabled copies videoBIOS to shadow RAM.Improves Performance.

F1 Help, ↑↓selected Item -/+ change values F9 setup DefaultsESC Exit <- -> select menu Enter select sub-Menu F10 save and exit

F1 Help, ↑↓selected Item -/+ change values F9 setup DefaultsESC Exit <- -> select menu Enter select sub-Menu F10 save and exit

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MoniMax 5100T 5. Control Electronics

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- Memory cache

Memory Cache Item Specific Help

Memory Cache:

Cache System BIOS area:Cache Video BIOS area:Cache Base 0-512K:Cache Base 512K-640K:Cache Extended Memory Area:

Cache A000-AFFF:Cache B000-BFFF:Cache C800-CFFF:Cache CC00-CFFF:Cache D000-D3FF:Cache D400-D7FF:Cache D800-DBFF:

Cache DC00-DFFF:Cache E000-E3FF:Cache E400-E7FF:Cache E800-E7FF:Cache EC00-EFFF:

[Enabled]

[Writeprotect][Writeprotect][WriteBack][WriteBack][WriteBack]

[Disabled][Disabled][Disabled][Disabled][Disabled][Disabled][Disabled]

[Disabled][Write Protect][Write Protect][Write Protect][Write Protect]

Sets the state of the

Memory cache

 Advanced

Phoenix BIOS Setup Utility

Main Advanced Security Power Boot Exit

Item Specific HelpSetup WarningSetting items in this menu to incorrectValues may cause your system to malfunction

PCI configuration Advanced Chipset ControlI/O Device ConfigurationHardware Monitor

PS/2Mouse

Boot Video Device:LCD Panel Type:Local Bus IDE adaptor:

On chip Multi-function Device:

Large Disk Multi-function Device:Installed O/S:Reset Configuration Data:

[Autodetect]

[Auto][1][Both]

[Dos][Other][No]

 Additional SetupMinus to configurePCI Devices

F1 Help, ↑↓selected Item -/+ change values F9 setup DefaultsESC Exit <- -> select menu Enter select sub-Menu F10 save and exit

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MoniMax 5100T 5. Control Electronics

5-13

- PCI configuration

PCI Configuration Item Specific Help

PCI Device, slot #1

PCI Device, slot #2

PCI Device, slot #3

PCI Device, slot #4

PCI PNP ISA IRQ Resource Exclusion

 Audio Controller IRQ: [Auto Select]

USB Controller IRQ: [Auto Select]

Setup Items for

configuration the

Specific PCI device.

PCI Device, slot(#1~4)

PCI slot Item Specific Help

Option ROM Scan:

Enable Master:

Latency Timer:

[Enabled]

[Disabled]

[0040h]

Initialize device

Expansion ROM

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5-14

 PCI/PNP ISA IRQ Resource Exclusion

PCI/PNP ISA IRQ Resource Exclusion Item Specific Help

IRQ5: [Available]

IRQ7: [Available]

IRQ10: [Available]

IRQ11: [Available]

Reserves the specified IRQ

for use by legacy ISA

devices.

- Advanced Chipset Control

 Advanced Chipset Control Item Specific Help

PCI Delay Transaction:

Default Primary Video Adapter:

 Aperture Size:

Frame Buffer Size:

 AGP Rate:

[Enabled]

[AGP]

[64M]

[8Mb]

[1X]

If any items in this menu

require changes.

please consult your

system administrator.

- I/O Device Configuration

I/O Device Configuration Item Specific Help

Serial Port A:

Base I/O address:

Interrupt:

Serial port B:

Mode:

Base I/O address:

Interrupt:

Parallel port:

Floppy disk Controller:

Base I/O Address:

[Enabled]

[3F8]

[IRQ4]

[Enabled]

[Normal]

[2F8]

[IRQ3]

[Disabled]

[Enabled]

[Primary]

Configure serial port

 Adjusting options

[Disabled]

No configuration

[Enabled]

User configuration

[Auto]

BIOS or OS chooses

[OS controlled]

Displayed when controlled

by OS

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5-15

- Hardware Monitor

Hardware Monitor Item Specific Help

Vcore = 1.30V

V(2,5) = 2.41V

V(3,3) = 2.41V

V(5) = 2.41V

V(12) = 2.41V

CPU Temp.1 = 52 /25

CPU Temp.2 = 22 /71

CPU Temp.3 = 25 /77

If any items in this menu

require changes,

please consult your

system administrator

- On Chip Multi-function Device

On Chip Multi-function Device Item Specific Help

Onchip USB 2: [Disabled]

Onboard Legacy Audio: [Enabled]

MPU-401: [Disabled]

Joystick: [Disabled]

Modem Device: [Disabled]

Enable/Disable

Function 3

USB Port 2-3

Security

Phoenix BIOS Setup Utility

Main Advanced Security Power Boot Exit

Item Specific HelpSupervisor Password Is:

User Password Is:

Set Supervisor Password:

Set User Password:

Diskette access:

Fixed disk boot sector:

Virus check reminder :

System backup reminder:

System checkup reminder:

Password in boot:

[Clear]

[Clear]

[Enter]

[Enter]

[Supervisor]

[Normal]

[Disabled]

[Disabled]

[Disabled]

[Disabled]

Supervisor password

controls access to the

setup utility.

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MoniMax 5100T 5. Control Electronics

5-16

 Power

Phoenix BIOS Setup Utility

Main Advanced Security Power Boot Exit

Item Specific HelpPower Savings:

Enable ACPI (debug only):

Idle Mode:

Standby Timeout:

 Auto Suspend Timeout:

Suspend Mode:

Hard Disk Timeout:

Video Timeout:

Resume On Modem Ring:

Resume On Time:

Resume Time:

[Disabled]

[Yes]

[off]

[off]

[off]

[Suspend]

[Disabled]

[Disabled]

[off]

[off]

[00;00;00]

Maximum Power Savings

conserves the greatest

amount of system power

Maximum performance

conserves power but

allows greatest system

performance. To alter

these settings, chooseCustomized. To turn off

power management;

choose Disabled

Boot

Phoenix BIOS Setup Utility

Main  Advanced Security Power Boot Exit

Item Specific HelpRemovable Devices + Hand Drive

CD-ROM Drive

Network BootKeys used to view or configure

devices;

<Enter> expands or collapses

devices with a + or –

<ctrl + Enter> expands all

<shift +1> enables or disables a

device.

<+> and <-> moves the device up

or down<n> May move removable device

between Hard Disk or Removable

Disk

<d> Remove a device that is not

installed

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5-17

 Exit

Phoenix BIOS Setup Utility

Main Advanced Security Power Boot Exit

Item Specific HelpExit Saving Changes

Exit Discarding changes

Load setup Defaults

Discard changes

Save changes

Exit system setup and

save your charges to

CMOS

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5.2.3 Other Boards

1) Back Board 

(1) Board Silk

- Slot configuration: PCI1, PCI2, compatible slot (PCI3, ISA1)

2) Modem

(1) Board Silk

PJ1,PJ2 PJ9

PJ10 PJ3~PJ7

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MoniMax 5100T 5. Control Electronics

5-19

(2) Jumper Setting

Open Close<Figure> Solder Jumper

Jumper Setting Usage Remark

PJ1 Open Solder Jumper

PJ2 Close

Sets buzzer sound path

-

PJ3 Open -

PJ4 Close -

PJ5 Open

Sets IRQ No.

-

PJ6 Open -PJ7 Close

Sets the Reset signal input path-

PJ9 Open - -

PJ10 Close Sets clock enable/disable in relation

to ICT application

-

Note) The above table shows the factory setting values.

<Table> Jumper Setting

3) USB Serial Card

(1) Board Silk

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5-20

(2) Functions

Converts 1 USB port to 5 serial ports

Used to expand serial port.

Compatible with the USB specification 1.1 and supports up to115K data rate.

ISP1122ABD: 5 port USB hub IC

- Function of 5 port USB hub

FT8U232AM: USB serial transfer IC

- Convert the USB to the serial port

MAX211E : RS-232 Transceivers

- Converts the TTL level to RS-232 level.

 AT93C46B : Serial EEPROM

Saves USB VID and PID, and identifies the serial port number.

FDS9435A : P-Channel Power MOSFET

- Plays a role of a power switch, and detects the over-current.

PCI card type that can be mounted on the PCI slot. Separate power is supplied and can be mounted as an

external device.

(3) Jumper

- JP1, JP2, JP3, JP4, JP5: When writing to EEPROM using a separate program, other EEPROM except

the writing EEPROM will be short. Only the writing EEPROM will be opened.

(4) LED Specification

Functions

- Displays the data transmission status of each port.

- Displays the USB connection status.

Note) D13 will be on if the USB connector is connected.

Detailed Description

LED D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13

Color RedGreen Red GreenRedGreen Red Green Red Green GreenSignal TX1 RX1 TX2 RX2 TX3 RX3 TX4 RX4 TX5 RX5 USB Connection

Connector

- CN1 (2 Pin): Power supply when mounted as an external device.

- CN2 (B Type USB Connector): Connect to the general-purpose USB connector. Used for debugging or

cable expansion.

- JS1 (4PIN): Connect to the USB connector in the NANOCASH- mother board.

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5-21

- CN3, CN4, CN5, CN6, CN7 (10 Pin): USB serial port.

- CN8 (50PIN): Used when CN3 ~ CN7 interfaces are expanded.

4) PNC Board

(1) PNC Silk

(2) Jumper Setting

Jumper Type Option Function Default Remark

Open -SJP1

SolerJumper Short Logic 1

Short 

Open -SJP2

SolerJumper Short Logic 0

Open

- Adjusts MBS5000_PNC Logic0and Logic 1

Open -SJP3

SolerJumper Short P-ON

Open

Open -SJP4 SolerJumper Short POFF-N Open

- MBS5000_PNC is not used

Open -SJP5

SolerJumper Short VCC

Open

Open -

SJP6Soler

JumperShort +12V Short 

- Sets flicker LED voltage (VCC or+12V) in relation to CDU, PBM,SHU and MCR

- “In use” display flicker is connectedto the VCC circuit without change.SJP6 is not for jumper setting.

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5.3 CE DC/DC Board

5.3.1 Appearance and Block Diagram

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5.3.2 Specifications

(1) Environmental Condition

Condition Operation Storage Condition Operating Movement

Temperature 0 55∼   -20 70∼ Vibration 0.5 G 2.0 G

Humidity 20 80%∼   10 90%∼ Impact 2.0 G 10.0 G

M.T.B.F. 20,000 Hrs

(2) Mechanical Specifications

(3) Voltage and Insulation Resistance Limit

(4) Safety: EMI CLASS A

(5) Input Specifications

Division Specifications

Input Connection 5278-2P(MOLEX)

Input Voltage/Current 24Vdc 10%

Frequency 70KHz

Distribution 10%

Efficiency 70% MIN (at MAX LOAD)

Hold-Up Time 50mS MIN

Dimension 219(L)x127(W)x49(H)mm Case Color White

Case Material AL 1.5t Case Drawing NO -

Weight About 0.5 Kg Model Label UL 94-V2

The Other -

Division TEST POINTVoltage and

Insulation ResistanceLimit

Test Condition

PRI SEC -Voltage Limit

PRI F.G -

-Duration of Test : 1 Minute

-Voltage : 500Vac

PRI SEC -InsulationResistance PRI F.G -

-Duration of test : 1 Minute

-Cutoff Current: 10 mA

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(6) Output Specifications

(7) Connector Configuration

Input Connection: CN1

Output Connection: CN2 

Division Specifications Unit

Channel + 5.0 - 5.0 +12.0 -12.0 +24.0 Vdc

Voltage 4.75 5.25∼   -4.75∼-5.25 11.4 12.6∼ -11.4∼-12.6 22.8 25.2∼   Vdc

Current 2.0 ~ 12.0 0 ~ 0.3 0.5 ~ 2.0 0 ~ 0.3 0 ~ 0.1 A

Method Switching Require Switching Require SW./REG. -

Ripple 50 50 120 120 240 mVp-p

Noise 0.3 0.3 0.4 0.4 3.0 Vp-p

Soot 3 3 5 5 10 %

OCP S.C S.C S.C S.C S.C A

Note a) Ripple & Noise test Condition: 20MHz, 150uF(ELEC)/0.1uF(CER), b) S.C: Short Circuit

Division Pin NO Configuration Size Color Remark

1 GND 16AWG/UL100 BlackDC IN

2 +24V " White

5278-02P

(MOLEX)

Division Pin NO Configuration Size Color Remark

1 GND 18AWG/UL1007 Black

2 +12V " Yellow

3 +12V " Yellow

4 GND " Black

5 GND " Black

6 +5V " Red

7 +5V " Red

8 GND " Black

9 +24V " White

10 +12V " Yellow

11 +12V " Yellow

12 GND " Black

13 GND " Black

14 +5V " Red

15 +5V " Red

DC OUT

16 GND " Black

5569-16P(MOLEX)

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 Output Connection: CN3

Pin NO Configuration Size ColorDivision Remark

1 +12V 18AWG/UL1007 Yellow

2 +5V - Red3 +5V - Red

4 GND - Black

5 GND - Black

6 GND - Black

7 GND - Black

8 P.G - Gray

9 N.C - -

10 GND - Black

11 +5V - Red

12 +5V - Red

13 +5V - Red

14 -12V - Blue

15 -5V - Orange

16 GND - Black

17 GND - Black

18 GND - Black

19 N.C - -

DC OUT

20 GND - Black

5569--20P(MOLEX)

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5.4 Cabling and Interface 

5.4.1 Cabling Diagram

1) Cabling diagram of inside Control Electronics

CE2

K/B

MOUSE

FAN

LPT

USB

CD-ROM

FDD

HDD

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2) Cabling diagram connected to each device

`

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3) Cabling diagram around Panel control (PNC) board

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4) Power-related Wiring Diagram

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5.4.2 CE Unit Interface

1) Main Board Interface

(1) COM2: SPR

COM2 SPR PIN CONFIG

3 3 RxD/TxD

5 2 TxD/RxD

9 5 GND

(2) COM1: CDU

COM1 CDU PIN CONFIG

3 2 RxD/TxD

5 3 TxD/RxD

9 5 GND

(3) CE: DC/DC

CE1 CE M/B PIN CONFIG

1 - - GND

2 - - +12V

3 1 - +12V4 2 - GND

5 3 - GND

6 4 - +5V

7 - - +5V

8 - - GND

9 - - +24

10 - - +12

11 - 1 +12

12 - 2 GND13 - 3 GND

14 - 4 +5V

15 - - +5V

16 - - GND

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MoniMax 5100T 5. Control Electronics

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(4) COM6: SPL

SPL PIN CONFIG COM6 PIN CONFIG

3 TxD 2 RxD

2 RxD 3 TxD

5 S.G 5 S.G

(5) CE: FAN

CE FAN PIN CONFIG

1 1 GND

2 2 +12V

(6) CE Case: CD ROM, HDD and FDD

CE Case FDD HDD CD ROM PIN CONFIG

1 1 4 +12V

2 2 3 GND

3 3 2 3 GND

4 4 1 1 +5V

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5.4.3 Power Interface

1) Power: CE DC/DC

Power CE DC/DC Pin Config.2 1 GND

1 3 +24V

2) Power: SPL

Power SPL Pin Config.

1 4 +24V

2 6 +24V

3 2 GND

4 5 GND

3) Power: OPL, PNC

Power SPL Pin Config.

1 1 +24V

2 2 +24V

3 3 GND4 4 GND

4) Power: SPR, DC/DC

Power SPR DC/DC Pin Config.

- 3 5 GND

4 4 4 GND

3 5 3 GND

2 7 - +24V

1 8 6 +24V

- 1 - +12V

- 2 1 +12V

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5) Power: CDU, DC/DC

Power CDU DC/DC Pin Config.

- 1 1 +5V

- 2 - +5V

3 3 5 GND

- 4 2 +12V

- 6 3 GND

- 7 4 GND

1 8 6 +24V

2 9 - +24V

4 10 - GND

6) Heater: FAN

Heater FAN Pin Config.

1 - GND

2 + +24V

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Optional A. Control Electronics : Type B

A.1 Appearance 

Fig. 5.1 External Appearance

Multi Serial Card

HDD

CD-ROM

PS/2

Mouse

PS/2

Keyboard

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A.2 Disassembly/ Assembly Diagram

A.2.1 Disassemble / Assemble CE Unit

1) Open the rear door and side door with key and turn power off.

2) Then carefully disconnect all connectors connected to control electronics step by step.

3) Control electronics body can be taken out by unscrewing two thumb screws.

4) Remove four screws located on both side in the following figure.

6) The following figure is after the cover of the CE unit is removed.

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A.3 852GM Motherboard

A.3.1 Appearance

The motherboard uses an Intel 852GME chipset(north bridge) plus an ICH4 chipset(south bridge) as

the main processor of the ATM system CE module. Various units are controlled as they interact with

each other over such interfaces as USB, Serial, LAN, VGA, DVI, PCI, IDE, SATA.

Fig. 6.3 External Appearance

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A.3.2 Starting UP Your Computer

(1) After all connection are made, close your computer case cover.

(2) Be sure all the switches are off, and check that the power supply input voltage is set to proper

position, usually in-put voltage is 220V~240V or 110V~120V depending on your country’s voltage.

(3) Connect the power supply cord into the power supply located on the back of your system case

according to your system user’s manual.

(4) Turn on your peripherals in the following order:

a. Your monitor.

b. Other external peripherals (Printer, Scanner, External Modem etc…)

c. Your system power. For ATX power supplies, you need to turn on the power supply and press the

 ATX power switch on the f ront side of the case.

(5) The power LED on the front panel of the system case will light and the LED on the monitor may

light up or switch between orange and green after the system is on. The system will then run

power on test. While the tests are running, the BIOS will alarm with beeps or additional messages

will appear on the screen. If you do not see any thing within 30 seconds from the time you turn on

the power. The system may have failed during the power-on test. Recheck your jumper setting

and connection or call your retailer for assistance.

Beep Meaning

One short beep when displaying logo No error during POSTLong beep in an endless loop No DRAM install or detected

One long beep followed by three short beeps Video card not found or video card memory bad

High frequency beeps when system is working CPU overheated

System running at a lower frequency

(6) During power-on, press<Delete>key to enter BIOS setup. Follow the instructions in BIOS SETUP.

(7) Power off your computer. Important: You must first exit or shut down your operating system

before switching off the power. On the ATX power supply, hold down the standby switch for 2-3

seconds. This will initiate the operating system shut down.

A.3.3 Trouble Verification

The following are the most common problems with the CE Electronics. If any of them occur, device

replacement may be necessary.

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• LCD screen does not appear when system power is on.(OPL, SPL)

• LCD screen does not appear and beeping sounds are heard when the system power is on.

 Check the mounting status of SDRAM. If no error is present, the device needs to be replaced.

OS(Windows XP) will not load when system power is on. Presses “DEL” key on a keyboard after power is on and check if BIOS recognizes the HDD and

ODD.

• OS loads after system power is on, but, transaction does not come through as the machine does

not recognize USB devices after the AP starts up. (The cause may lie somewhere other than the

motherboard.)

• System Sound function does not work.

• System motherboard USB Slot does not work.

• System PCI USB Slot does not work.

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A.3.4 Visual Inspection & Maintenance 

A.3.4.1 Field Maintenance

Check the following if the unit is not powering up correctly.

Inspect a machine suffering fault as indicated below and replace as necessary.

• Check cable connections to the motherboard.

• Check HDD/ODD Jumper setting

- HDD[MASTER], ODD[MASTER or SLAVE]

- Possible to replace CE module when replacing 852GM Main Board

• Replacing sequence

- Power off the system.- Remove CE module cable (remove cable lock screw)

- Replace CE module.

A.3.4.2 Parts Removal/Installation Procedure at Depot Level (Assembly/Disassembly

Diagram)

Parts replaceable after assembly/disassembly at depot level are as follows:

- 852GM Motherboard

- Hard disk (HDD)

- CDROM (ODD)

- FDD

- CPU / FAN COOLER

- Memory (SDRAM)

- Cables

- RESET / LED Board

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A.4 CDROM(Optical Disk Device)

A.4.1 Appearance

The CDROM is a storage device within the CE module (generic auxiliary storage device) used for

OS(Windows XP) and AP program installation..

ODD Top View ODD Bottom View

ODD Rear View

ODD Side View (Screw Side)

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A.4.2 Troubleshooting Tools and Procedures

Following is the visual device inspection procedure.

• Check motherboard cable connection

• Check ODD Jumper setting - ODD[MASTER or SLAVE]

Following is the fault check and diagnostic procedures using the 852GM Main Board BIOS.

1) Power on the ATM System, check SDRAM in POST(initial main) screen. If a memory problem

exists, the process will take a long time and the unit will not boot up.

2) Press “DEL” Key on the keyboard during the POST screen to access BIOS.

3) Click BIOS Menu [ Standard CMOS Features ]. 

[IDE Secondary Master] ODD is recognized.

[IDE Secondary Slave]  ODD is recognized.

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A.4.3 Common Problems

Following are the most common problems with the ODD.

• POST screen suspends or holds up after system power is on.

• “No Bootable Device” message appears in POST screen after system power is on.

• OS(Windows XP) will not install after system power is on.

• OS(Windows XP) does not recognize CDROM after system power is on.

• Motherboard BIOS does not recognize HDD.

A.4.4 Field Maintenance

Following is the field maintenance procedure.

It will not be necessary to remove the CE module when replacing the CDROM Drive.

1) Turn off system power.

2) Remove the two CE module HDD/CDROM chassis screws.

3) Pull HDD/CDROM to the end of the chassis.

4) Disconnect the cables in the rear of the assembly.

5) Remove the four CDROM screws to separate it from the HDD.

6) Upon completion of device replacement, reassemble the module in reverse order.

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A.5 Hard Disk (HDD)

A.5.1 Appearance

The Hard Disk is a storage device within the CE module (generic auxiliary storage device) that will

contain the OS(Windows XP) and AP program.

HDD Top View HDD Bottom View

HDD Rear View

HDD Side View (Screw Side)

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A.5.2 Functional Description

HDD Interface is IDE type (or PATA type) and the Size is 3.5 inch.

The Red colored box in the following cable diagram indicates the location for the HDD.

Fig. 6.5 Cabling Diagram

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A.5.3 Troubleshooting Tools and Procedures

Following is the visual device inspection procedure.

• Check motherboard cable connection.

• Check HDD Jumper setting - HDD[MASTER]

Following is the fault check and diagnostic procedures using the 852GM Main Board BIOS.

1) Power on the ATM System, check the SDRAM in POST(initial main) screen. If a memory problem

exists, the process will take a long time and the unit will not boot up.

2) Press “DEL” Key on the keyboard during the POST screen to access BIOS.

3) Click BIOS Menu [ Standard CMOS Features ].

[IDE Primary Master] HDD is recognized.

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A.5.4 Common Problems

The following are the most common problems with the HDD.

• POST screen suspends or holds up after system power is on.

• “No Bootable Device” message appears in the POST screen after system power is on.

• System reboots after system power is on and the OS(Windows XP) Logo appears.

• File check message keeps appearing after system power is on and the OS(Windows XP) Logo

appears.

• Motherboard BIOS does not recognize HDD.

A.5.5 Field Maintenance

Following is the field maintenance procedure.

It is not necessary to remove the CE Module when replacing the HDD.

1) Turn off system power.

2) Remove the two CE module HDD/CDROM chassis screws.

3) Pull the HDD/CDROM to the end of the chassis.

4) Disconnect the cables at the rear of the assembly.

5) Remove four screws to separate the CDROM from the HDD.

6) Upon completion of device replacement, re-assemble the module in reverse order.

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  MoniMax 5100T 6.Cash Dispenser Unit

Chapter 6. Cash Dispenser Unit

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  MoniMax 5100T 6.Cash Dispenser Unit

6. Cash Dispenser Unit

6.1 Appearance/ Functional Diagram

6.1.1 CDU

The following figures show the three sectional diagrams of the CDU. CDU is 619.00mm high and

304.00 mm wide.

Plane Diagram

Front View Side View (Right)

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  MoniMax 5100T 6.Cash Dispenser Unit

6.1.2 Cassette

The following figures show three sectional diagrams of the cassette. Cassette is 137.50mm high,

217.00mm wide and 342mm long.

Plane Diagram

Front View Side View (Right)

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  MoniMax 5100T 6.Cash Dispenser Unit

6.1.3 Actuator Diagram

Six actuators are used. The following figure shows their location.

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  MoniMax 5100T 6.Cash Dispenser Unit

6.1.4 Sensor Diagram

The following figure shows the location of 29 sensors in this system.

Note) A = Sensor far from the board.

B = Sensor close to the board.

Front View

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  MoniMax 5100T 6.Cash Dispenser Unit

6.2 Unit Block Diagram

DC returnMotor 

2 sheetsdetection, A.B

7

Using 8MHzinternal 14

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  MoniMax 5100T 6.Cash Dispenser Unit

6.3 Module and Sensor Replacement 

6.3.1 Sensor Replacement

Turn the power off and remove the CDU cover as shown in the figure to replace sensors andmodules. The CDU contains 30 sensors in total including 20 returning path sensors, 2 gate operation

detection sensors, 3 cassette position detection sensors, 3 remaining cash detection sensors and 2

double bill detection sensor. 

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  MoniMax 5100T 6.Cash Dispenser Unit

1) Returning Path Sensor

(1) CS1D(A,B), CS15D(A,B), CS31D(A,B)

Remove the sensor bracket M4 screws (2 places each) as shown in the figure below.

Remove the connector and the cable to remove the sensor bracket. Be careful not to break

the connector pin when removing.

Remove the sensor bracket.

From the removed sensor bracket, remove the M3 sensor screws (1 place each) of the

sensor which will be replaced.

Replace the sensor.

 Assemble the unit in the reverse order - ~ .

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  MoniMax 5100T 6.Cash Dispenser Unit

(2) CS1T(A,B), CS15T(A,B), CS31T(A,B)

Remove the sensor bracket M4 screws (2 places each) as shown in the figure below.

Remove the connector and the cable to remove the sensor bracket. Be careful not to break

the connector pin when removing.

Remove the sensor bracket.

From the removed sensor bracket, remove the M3 sensor screws (1 place each) of the

sensor which will be replaced.

Replace the sensor.

 Assemble the unit in the reverse order - ~ .

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  MoniMax 5100T 6.Cash Dispenser Unit

(3) CS13D

Open the upper cover to replace the CS13D

sensor, as shown in the figure to the right.

Remove the sensor bracket M screws (2 places)

as shown in the figure below.

Remove the connector and the cable to remove

the sensor supporter. Be careful not to break the

connector pin when removing.

Remove the sensor bracket.

From the removed sensor bracket, remove the

M3 sensor screws (1 pace) of the sensor which

will be replaced.

Replace the sensor.

 Assemble the unit in the reverse order - ~ .

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  MoniMax 5100T 6.Cash Dispenser Unit

(4) CS13T

Open the upper cover to replace the CS13T

sensor, as shown in the figure to the right.

Unscrew the sensor bracket M screws (2

places) as shown in the figure below.

Remove the connector and the cable to

remove the sensor supporter. Be careful not to

break the connector pin when removing.

Remove the sensor bracket.

From the removed sensor bracket, remove

the M3 sensor screws (1 pace) of the sensor

which will be replaced.

Replace the sensor.

 Assemble the unit in the reverse order - ~ .

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  MoniMax 5100T 6.Cash Dispenser Unit

(5) CS2D

Remove the M3 screws (4 places) of the CDU cover as shown in the figure below.

Remove the connector and the cable to remove the sensor supporter. Be careful not to break

the connector pin when removing.

Remove the M3 sensor screw (1 place).

Replace the sensor.

 Assemble the unit in the reverse order - ~ .

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  MoniMax 5100T 6.Cash Dispenser Unit

(6) CS2T

Remove the M3 screws (4 places) of the CDU cover as shown in the figure below.

Remove the connector and the cable to remove the sensor supporter. Be careful not to break

the connector pin when removing.

Remove the M3 sensor screw (1 place).

Replace the sensor.

 Assemble the unit in the reverse order -f ~ .

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  MoniMax 5100T 6.Cash Dispenser Unit

(7) CS4D(A,B) 

Remove the sensor support M4 screw (1 place) as shown in the figure below.

Remove the connector and the cable to remove the sensor supporter. Be careful not to break

the connector pin when removing.

Remove the sensor supporter.

Remove the M3 sensor screw (1 place each) from the removed sensor supporter.

Replace the sensor.

 Assemble the unit in the reverse order - ~ .

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  MoniMax 5100T 6.Cash Dispenser Unit

(8) CS4T(A,B)

Open the upper cover to replace CS4T, as shown in the figure below.

Remove the connector and the cable to remove the sensor. Be careful not to break the

connector pin when removing.

Remove the M3 sensor screw (1 place).

Replace the sensor.

 Assemble the unit in the reverse order -f ~ .

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  MoniMax 5100T 6.Cash Dispenser Unit

2) Gate Operation Detection Sensor & Encoder Sensor

(1) CS3

Remove the M3 screw of the CS3 sensor bracket (1 place).

Remove the connector and the cable to remove the sensor bracket. Be careful not to break

the connector pin when removing.

Press the part of the sensor gently as shown in the figure below to remove the lock and

the sensor.

To insert the sensor, insert the part first, then press part to lock.

 Assemble in the reverse order - ~ .

Note) When reassembling the CS3, pull the solenoid and adjust the detection bracket to the

center of the sensor while the screw is still loose. Then, tighten the screw.

Detection

Bracket

(When pulled)

Detection

Bracket

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  MoniMax 5100T 6.Cash Dispenser Unit

(2) CS8 (Encoder sensor)

Remove the M3 screw of the CS8 sensor bracket (1 place).

Remove the connector and the cable to remove the sensor bracket. Be careful not to break

the connector pin when removing.Press part of the sensor gently as shown in the figure below to remove the lock and the

sensor.

To insert the sensor, insert the part first, then press part to lock.

 Assemble in the reverse order - ~ .

Note) Make sure that the sensor always faces towards the center of the encoder shaft as shown

in the following figure.

Sensor Direction

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  MoniMax 5100T 6.Cash Dispenser Unit

3) Regular Position Sensor

(1) CS7, CS17, CS27

Remove the sensor bracket M3 screws (2 places each).

Remove the connector and the cable to remove the sensor bracket. Be careful not to break

the connector pin when removing.

Remove the sensor bracket.

Remove the MP3 sensor screws (2 places each) from the removed sensor bracket.

Replace the sensor.

 Assemble the unit in the reverse order - ~ .

Note) Adjust the cassette position when mounting it until a click is heard

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  MoniMax 5100T 6.Cash Dispenser Unit

4) Remaining Cash Sensor

(1) CS6, CS16, CS26

Remove the CS3 sensor from the main B/D to replace it. (See the main B/D replacement

section)Remove the sensor bracket M3 screws (2 places each).

Press the snap lock in the rear of the sensor bracket, then remove the sensor

Remove the connector. Be careful not to break the connector pin when removing.

Replace the sensor.

Connect the connector.

To assemble the sensor in the bracket, lock it from the front side and press the rear side to fix it.

Note) Adjust the sensor by running the variable resistance so that it generates a current bleow

1.0V if there is cash available and above 3.0V if no cash is available.

Variable

resistance

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  MoniMax 5100T 6.Cash Dispenser Unit

6.3.2 Module Replacement

1) B/D assembly

(1) The board assembly is composed of the main board and the DC converter board as shown inthe following figure.

(2) Remove the connector from the board. Be careful not to break the connector pin.

(3) Remove the board M3 screws (5 places in the main board, 8 places in the FM board (6 screws,

2 jack posts) and 2 places in the DC board).

(4) Replace the board.

(5) Assemble in the reverse order - (4)~(1).

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2) Main Motor Assembly

(1) Remove the cover M4 screws (6 places) to remove the cover as shown in the following figure.

(2) Remove the power cable form the main motor.

(3) Remove the knob and remove the screws (4 places) of the main motor M5.(4) Remove the main motor assembly and replace it.

(5) Assemble in the reverse order - (3)~(1).

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  MoniMax 5100T 6.Cash Dispenser Unit

3) Gate Solenoid Assembly

(1) Remove the solenoid power cable.

(2) Remove the solenoid bracket M4 screws (2 places) and E-Ring.

(3) Remove the solenoid M3 screws (2 places).(4) Remove the main solenoid assembly and replace it.

(5) Assemble in the reverse order - (4)~(1). Insert a gate spring during reassembly. Adjust the gate

according to the standard. 

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  MoniMax 5100T 6.Cash Dispenser Unit

4) Gate2 Solenoid Assembly

(1) Disconnect the solenoid power cable.

(2) Remove the M3 screws (4 places) of the solenoid bracket.

(3) Remove the solenoid body and replace it.(4) Assemble in the reverse order - (3)~(1). 

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  MoniMax 5100T 6.Cash Dispenser Unit

5) Clutch Assembly

(1) The clutch assembly is composed of three clutches as shown in the figure below.

(2) Remove the M4 screw (1 pace) and E-Ring to remove the clutch as shown in the above figure.

Then, remove the M4 screws (3 places) as shown in the figure below.

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  MoniMax 5100T 6.Cash Dispenser Unit

(3) Remove the clutch assembly.

(4) Replace the clutch assembly and assemble in the reverse order - (3)~(1). 

Note) When replacing the clutch assembly, adjust the tension pulley so that belt tension is about

100g to the direction and about 200g ~ 300g to the direction when the timing belt is pressed

by about 3mm (use the tension gauge).

Measure tension using a

tension gauge

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  MoniMax 5100T 6.Cash Dispenser Unit

6.4 Adjustment Standard

6.4.1 Gate Adjustment

1) Loosen the solenoid M4 screw (2 places) as much as possible.

2) Adjust the solenoid position so that the solenoid damper is at least 4.0mm away from the solenoid

plunger when you pull the gate as shown in the below right figure

3) Adjust the solenoid bracket so that the gate is at least 2.4mm away from the shaft as shown in the

below left figure

4) Tighten the solenoid M4 screws (2 places).

When the gate is released When the gate is pulled

Bottom Gate side

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  MoniMax 5100T 6.Cash Dispenser Unit

6.5 Oiling Standard 

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  MoniMax 5100T 6.Cash Dispenser Unit

No. Location Lubricants Interval Remark

1 Tension Pulley Mobil (1) Y1Lubricate the friction partbetween shaft and pulley

2 Gate bush Mobil (1) Y1Lubricate the friction partbetween bush and gate

shaft (2 places)

3Gear support gear

teeth surface AlbaniaGreaseEP1

InitialOiling

-

4 Gate spring hook AlbaniaGreaseEP1InitialOiling  -

5Gear support spring

hook AlbaniaGreaseEP1

Initial

Oiling -

6Note separate

assembly gear teethsurface

 AlbaniaGreaseEP1InitialOiling  -

* Y1: Once a year.* Warning: Be careful not to contaminate the belt with lubricant.

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  MoniMax 5100T 6.Cash Dispenser Unit

6.6 Cleaning Standard

No. Location Int. Remark

1CDU

Main Body

CS1(A,B)D,T / CS15(A,B)D,TCS31(A,B)D,T / CS4(A,B)D,TCS2D,T / CS13D,T

CS3 / CS8CS7 / CS7 / CS17CS6 / CS16 / CS26Guide entrance

M6

Remove the foreign

objects and dust usingthe soft brush

2Bill separate

 ASS’YRoller Y1

Remove the foreignobjects and dust using

the soft brush

M6: Once every 6 monthsY1: Once a year

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  MoniMax 5100T 6.Cash Dispenser Unit

6.7 Setting Specifications

6.7.1 Dip S/W Specifications

1) CN7 (Refer to the cable connection diagram)

26 1

S1 Setting Comments

#1, #2, #12 Short Forced EP download, Test mode

#1, #2 Short Test mode

#1~#26 Open AP mode

2) CN7 Default setting

#1~#26 Open

3) FM B/D DIP S/W Specifications

FM B/D DIP S/W Remark

Cassette 2 #1, #6, #7 : ON Default

Cassette 3 #2, #4, #6 : ON Default

(Mounting 2 Cassettes) (Mounting 3 Cassettes)

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  MoniMax 5100T 6.Cash Dispenser Unit

6.8 Cable Connection Diagram 

6.8.1 Main B/D

SeqConnector

NameNo. ofPins

Usage Remark

1 CN1 40 Sensor Unit

2 CN2 8 Motor, Clutch, Solenoid

3 CN3 6 Additional Sensor Unit

4 CN4 9 RS-232C Comm.

5 CN6 6 PLD Download

6 CN7 10 POWER (VCC, +12V, +24V, GND)

7 CN8 26 DIP S/W signal 8 CN9 6 DC/DC Power Unit

9 CN10 26 FM B/D Connection Unit

10 CN12 5 2 Sheet I/F

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  MoniMax 5100T 6.Cash Dispenser Unit

6.9 I/F Specifications 

6.9.1 Line connection method

RS232C

6.9.2 Data rate

9600BPS

6.9.3 Error detection method

None Parity, Framing Error, Overrun Error, Bcc Check

6.9.4 Character configuration

Start Bit Data 8 bits Parity Bit Stop Bit

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  MoniMax 5100T 6.Cash Dispenser Unit

6.9.5 Data Protocol 

1) Normal condition

COMMAND ENQ ENQ ACK

GP

CDUM

 ACK ACK (starting) Response Stop (Idle)

2) Abnormal condition

COMMAND

GP

CDUM

 ACK

Note) 180 SEC: AP sending time out

GP NACK ACK

CDUM Response Response (Idle)

- CDUM can respond only when the request from the GP is received.

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7-1

Chapter 7. Magnetic Card Unit

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7-2

7. Magnetic Card Unit(MCU)

7.1 Appearance / Arrangement

7.1.1 Appearance 

The following figure shows the appearance of Magnetic Card Reader

(83.8mm(W) X 34.2mm(H) X 114.5mm(L))

Fig. 7.1 Appearance of MCR

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  MoniMax 5100T 7. Magnetic Card Unit

7-3

7.1.2 Arrangement 

Fig. 7.2 Arrangement

Symbol DESCRIPTION Application Status

J1 MCR Head Read Magnetic Card -

J4 Card Insertion Detect Sensor Detect Card Insertion Exist:1/None:0

Table 7.1 Description of Sensors and Electromagnetic Components

7.1.3 Device Specifications

Type DIP Type

Using Card ISO 1,2

Power Requirements 12V(Head), 5V(End Sensor)

Card Read Timing Ejection

Recording Method F2F

Speed Card Speed : 15~100cm/secMTBF Head : 1,000,000 Passes(500,000 Insertion Cycles)

Table 7.2 MCR Specification

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7-4

7.2 Unit Block Diagram

Fig. 7.3 Dip MCR Block Diagram

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7-5

7.3 Cable Connection Diagram

Fig. 7.4 Dip MCR Cable Connection Diagram

NO PART_NO Application Remarks

1 321207-01 DIP_MCR I/F -

2 564239-01 ISO1,2 MCR HEAD I/F CABLE Included

3 321225-01 Card Insertion Detect Sensor -

Table 7.3 Part No. and Application

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  MoniMax 5100T 7. Magnetic Card Unit

7-6

7.4 Interface Specifications

7.4.1 Arrangement of Interface Connectors

J1

CN2   CN1

J4

CPU

 

Fig. 7.5 Arrangement of DIP_MCR I/F Connectors

7.4.2 Specifications of Interface Connectors

NOConnector

Name Application Remarks

1 CN1 PNC I/F Power cable included

2 J4 MCR Head I/F ISO1,2

3 J1 Card Insertion Detect Sensor -

Table 7.4 Specification of Interface Connector

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  MoniMax 5100T 8. Receipt Printer

8-1

 

Chapter 8. Receipt Printer

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  MoniMax 5100T 8. Receipt Printer

8-2

8. Receipt Printer

8.1 Appearance/ Functional Diagram

8.1.1 Appearance of the Receipt Printer

Dimensions of the Receipt Printer is 145.4mm(W) X 340.4mm(L) X 235.2mm(H) (262.4 when

mounted with a paper roll)

Fig. 8.1 Appearance of Receipt Printer

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  MoniMax 5100T 8. Receipt Printer

8-3

8.1.2. Diagram for Receipt Printer Sensors and Electromagnetic Components

Sensors and electromagnetic components of Receipt Printer are arranged as shown in the following

figure. Table shows names and description of the sensors and the parts.

Fig.8.2 (a) Diagram for Receipt Printer Sensors and Electromagnetic Components : K-SPR2

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8-4

 

Fig.8.2 (b) Diagram for Receipt Printer Sensors and Electromagnetic Components : K-SPR5E

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8-5

 

NO SYM Name Function Sensor Status Sensor Type

1 MS1Paper SetDetectionSensor

Detects paper availability SG 405 DEFAULT:OFF

2 MS2Paper End

SensorDetects the paper setting Internal Sensor DEFAULT:OFF

3 MS3Jam

SensorDetects paper jam SG 405 DEFAULT:OFF

4 MS4

TPH Cover

Switch TPH Cover Open Switch Internal Switch DEFAULT:ON

5 MS5CutterSwitch

Identifies cutter regularposition

Internal Switch DEFAULT:ON

6 MS6Black Mark

SensorDetects black mark Internal Sensor DEFAULT:OFF

7 MS7Paper low

SensorDetects the remainingquantity of roll paper

SG 405 DEFAULT:OFF

8 MM1Paper

ReturningMotor

Returns the paper Internal Motor DEFAULT:OFF

9 MM2 CutterMotor

Drives the cutter Internal Motor DEFAULT:OFF

10 MM3Returning

MotorReturns the paper PM20S DEFAULT:OFF

Table 8.1 Names and Description of Sensors and Electromagnetic Parts of Receipt Printer

ENDAUTOLOAD/

BLACK MARK

SENSOR

TPH CUTTEJAM

DRIVE

MOTOMECHA

END

MS MS2/MS6

MS MS MS

MM MMMM

75 17.61 18.2 40 15 40

MS

REMAIN

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8-6

8.2 Block Diagram

CPU 80C320

PLD

XC95108

FLASH

MEMORY

SST39SF010

128KB

SRAM

K6T1008C2E

128KB

RESET

DS1232

OSC

33.000

MHz POWER

+24V,+5V,

GND

STEPPING

MOTOR제어 UNIT

A2919

STEPPING

MOTOR

제어 UNITA2919

DC MOTOR

제어 UNIT

L293

SENSOR

제어UNIT

LM339MAINTENANCE

제어UNIT

TPH 제어

UNIT

7407

RS232

DRIVER

PRINTMOTOR

배출

MOTOR

CUTTER

TPH

A/D

CONVERTER

ADC0804

DIP S/W

LED

HOST

SENSOR

SENSOR

Fig.8.3 (a) Receipt Printer BLOCK DIAGRAM : K-SPR2

Dispensing

motor

DC motor

control unit

L293

TPH

control unit

7407

Stepping

motor controlunit

 A2919

Stepping

motor control

unit

 A2919

Sensor

control unit

  LM339Maintenance

control unit

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8-7

 

S3C44B0X

66MHz

OSC

12MHz

RESET

DS1832

128Kx16

FLASH

MEMORY

SST39VF020

64Kx16

SRAM

K6R10161D

TPH

MOTOR

DRIVER

 A2919SLB

CUTTER

MOTOR

DRIVER

L293DD

TPH

DIP S/W LM339 SENSOR

PRT TPH

MOTOR

FEED

TPH

MOTOR

232C DRV

MAX232

EEPROM

 AT93C46

 A0 ~ A19

D0~D7

I/O Port

CUTTER

MOTOR

2803회수

MOTOR

SMA4032 SOLENOID

FONT ROM

1Mx16 bit

S3C44B0X

66MHz

OSC

12MHz

RESET

DS1832

128Kx16

FLASH

MEMORY

SST39VF020

64Kx16

SRAM

K6R10161D

TPH

MOTOR

DRIVER

 A2919SLB

CUTTER

MOTOR

DRIVER

L293DD

TPH

DIP S/W LM339 SENSOR

PRT TPH

MOTOR

FEED

TPH

MOTOR

232C DRV

MAX232

EEPROM

 AT93C46

 A0 ~ A19

D0~D7

I/O Port

CUTTER

MOTOR

2803회수

MOTOR

SMA4032 SOLENOID

FONT ROM

1Mx16 bit

 

Fig.8.3 (b) Receipt Printer BLOCK DIAGRAM : K-SPR5E 

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  MoniMax 5100T 8. Receipt Printer

8-8

8.3 Disassembly/Assembly Diagrams of Modules and Sensors

8.3.1 Disassembling TPH Support Assembly

1) Remove the hex bolt (M3, 1 place) of the base bracket assembly and lift up the upper bracket.2) Pull out the TPH cable and the sensor cable from the main PCBA.

3) Remove the screws connected to the frame left/right (M3, 4 places) to remove the TPH support

assembly.

Fig.8.4 Disassembling the TPH Support Assembly

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  MoniMax 5100T 8. Receipt Printer

8-9

8.3.2 Disassembling MS3 (Jam Sensor)

1) Remove the screw (M3, 1 place) at the bottom of the guide outlet assembly from the removed

TPH support assembly to remove the MS3 (Jam sensor).

Fig.8.5 Disassembling MS3

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  MoniMax 5100T 8. Receipt Printer

8-10

8.3.3 Disassembling MM3 (Returning Motor)

1) Remove the screws (M2, 2 places) at the bottom of the guide outlet assembly from the removed

TPH support assembly to remove the MM3 (Returning motor).

Fig.8.6 Disassembling MM3

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8.3.4 Disassembling 4 TPH

1) Remove the screws from the TPH support assembly (Guide outlet pivot, M3, 2 places) to remove

the guide outlet assembly.

2) Remove the screws that fasten the TPH and bracket (M3, 4 places) to remove the TPH.

Fig.8.7 Disassembling TPH

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8-12

8.3.5 Disassembling Main PCBA

1) Remove the hex bolt (M3, 1 place) of the base bracket assembly and lift up the upper bracket.

2) Pull out the TPH cable and the sensor cable from the main PCBA.

3) Remove the screws connected to the frame left/right (M3, 4 places) to remove the TPH supportassembly.

4) Remove the special screws (M3, 2 places) that are the upper/lower pivot of the base assembly to

remove the upper base bracket. Then, remove the BH screws (M3, 4 places) to remove the main

PCBA. 

Fig.8.8 Disassembling Main PCBA

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8.3.6 Disassembling Bracket Tension Assembly

1) Remove the screws (M3, 2 places) that are connected to the base assembly to remove the

assembly and bracket tension.

Fig.8.9 Disassembling Bracket Tension Assembly

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8.3.7 Disassembling MS1 (Paper Set Detection Sensor)

1) Remove the next bolt (M3, 1 place) from the base bracket assembly and lift up the upper bracket.

2) Plug out the MS1 cable from the main PCBA.

3) Remove the screw that connects the frame right and the end sensor assembly to remove the MS1.

Fig.8.10 Disassembling MS1

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8-15

8.4 Oiling Criteria

8.4.1 General Oiling Criteria

1) Lubricate the parts indicated on the drawing. Use the lubricant type and amount according to theoiling criteria.

2) Oil amount symbol

- OF: Dip the writing brush type 2 in the oil and squeeze it so that no oil drips from the brush. Then,

lubricate the object surface with as little oil as possible.

- O: Dip the writing brush type 2 and apply it all over the target thinly.

- O1: Lubricate with one drop of oil (Oil amount: 15mg)

- O2: Lubricate with two drops of oil (Oil amount: 30mg)

- O3: Lubricate with three drops of oil (Oil amount: 45mg)

- 10: Lubricate with ten drops of oil (Oil amount: 100mg)

- G: Apply the grease using the writing brush type #10. (Remove unnecessary oil lump)

Note 1) Oil amount of 18mg corresponds to the amount that is applied in a drop with from an oil

feeder attached with a tube with 0.8~1.2mm diameter and 30mm.

Note 2) 0.1g of Grease corresponds to the amount that is squeezed 1.2mm with the grease gun

having the 7mm feeder entry. 

1) Type of lubricants- Oil: Korea Shell Tellus #100

- Grease: Korea Shell Albania Grease EP1

8.4.2 Oiling Criteria

- 6M: Once every six months

- 1Y: Once a year  

1) Oiling rules- Check the lubrication before starting or storing printers or MSCRW. If any part is insufficiently

lubricated, lubricate it according to the oiling criteria.

- Lubricate the part only when it is necessary. If lubrication is sufficient, no additional oiling is

required. If the oil is dirty, remove it and lubricate again.

- Make sure to lubricate all pivot points and friction parts.

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8-16

- Lubricating parts: All equipment operation parts excluding printing head, magnetic head,

package, micro switch contact point, drive roller, timing pulley and timing belt.

- As a general rule, apply oil by dropping the oil onto the part. If the edge of oil feeder has to

touch the surface of the object, do not have the oil feeder touch the part for more than asecond.

2) Warnings

- Do not apply oil if it oozes out from the designated place. Do not over-lubricate since it can

contaminate other parts, or flow into other parts or splash.

- Be sure that lubricant does not contaminate micro switch, sensor, timing pulley, timing belt,

package, printing head or magnetic head.

- Do not scrub the plastic parts or protection parts with alcoholic substance or other solvent.

- Use a piece of soft and dry cloth when removing dust, oil or grease, or cleaning the part or the

assembly parts.

- Be careful that the paper contact side in the paper return path is not wet with oil.

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8.4.3 Oiling Criteria for each Unit

1) Guide Outlet Driving Unit

- Apply the grease evenly all over the gears.

Fig.8.11 Oiling Points at the Guide Outlet Driving Unit

NO Part Name Oiling Position Lubricant Type Amount Interval RMK

1 Roller Gear Gear Blade Grease G Initial Oiling -

2 Idle Gear Gear Blade Grease G Initial Oiling -

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8-18

8.5 Dip Switch Settings

1 2 3 4 5 6 7 8 Function

ON ON Baud rate 9600 bps

OFF ON Baud rate 38400 bps

ON OFF Baud rate 115200 bps

OFF OFF Baud rate 166000 bps

OFF OFF Printing density 1.00 times

ON OFF Printing density 1.15 times

OFF ON Printing density 1.30 times

ON ON Printing density 1.45 times

ON Prints out the long self test sheet

OFF Prints out three sheets of self test

ON Black mark is not equipped

OFF Black mark is equipped

ON OFF ON ON OFF ON ON ON Default (115200 bps)

Note) DIP S/W setting after turning on the Receipt Printer P/S will not be recognized. (Turn on and off the

Receipt Printer P/S or reset it after setting the DIP S/W)

Table 8.2 DIP Switch Setting

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8-19

8.6 Cable Connection Diagram

KSPR MAIN B/D

HOST I/F

POWER

I/F

용지배출

MOTOR I/F

TPH I/F

잔량소검지

SENSOR

용지배출

SENSOR

PRINT MOTOR,

CUTTER,

PAPER SET &

BLACK MARK

SENSOR I/F

용지유무

SENSOR

PRINT HEADMODULE

1

2

3

3

4

6

7

 

Fig.8.12 Receipt Printer Cable Connection Diagram

NO P/N Usage Remark

1 321003-04 K-Receipt Printer Power I/F -

2 320783-07 K-Receipt Printer RS232 I/F -

3 574226-12 Print motor, cutter, paper end, TPH I/F Print Head Module

4 564057-01 Paper dispensing motor -

5 728813-04 Jam/paper dispensing detection sensor -

6 728813-06Paper set (paper availability detection)sensor

-

7 - Remaining amount sensor Option

Table 8.3 Usage and Description of Receipt Printer Cables

Paperavailability

sensor

Paper motorI/F

 

Paper

dispensingsensor

Remainingnote slotdetection 

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8.7 Interface Specifications

8.7.1 Upper Unit Interface 

1) Interface Specification: Async. RS-232C2) Baud Rate: 115200bps

3) CPU Serial I/F Port: Connect to the upper unit (P3.0 RxD, P3.1 TxD)

4) I/F Connector (P1) 

(1) Manufacturer: AMP

(2) Model Name: RJ45-8P

NO CONFIG

1,4,6,7,8 N.C

2 RxD

3 TxD5 GND

Table 8.4 Pin Specifications

8.7.2 Interface Connector Diagram

CN5

SW2

P1

CN3_A CN3_B CN7

CN1CN2

CN3_C

1

8

 

Fig.8.13 (a) Receipt Printer I/F Connector Diagram : K-SPR2

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8-21

 

CN5

SW2

P1

CN3_A CN3_B CN7

CN1CN2

CN3_C

1

8

 

Fig.8.13 (b) Receipt Printer I/F Connector Diagram : K-SPR5E

CN3_A

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8.7.3 Interface Connector

No REF. Usage Part No. Remark

1 CN1 Print Motor & Cutter I/F

2 CN2 TPH I/F574226-12 Printer Head Module

3 CN3_A Near End Sensor - Option

4 CN3_B Paper dispensing/Jam Sensor 728813-04

5 CN3_CPaper Set (Paper Availability)Detection Sensor

728813-06

6 CN5 Power I/F 321003-04

7 P1 Host I/F 320783-07

8 SM2 Paper Dispensing Motor 564057-019 SW2 DIP S/W -

Table 8.4 Receipt Printer I/F Connector Specifications

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8-23

8.8 Troubleshooting

Error codes are composed of 3 bytes. 1 byte is the main error code and the 2 bytes are the sub error

code. Error codes are sent to the upper level unit.

Main Error Code Sub Error Code

1 byte

Error occurred before the command isexecuted

‘1’(0x31)

Error occurred after the command is executed‘8’

(0x38)

1 byte‘0’

(0x30)Fixed

1 byte

8.8.1 Sub Error Code

SubErrorCode

Error Reason Error Name Main Reason Remark

0 1 Platen lever open Platen is opened Mis-handling -

0 2 TPH overheat TPH overheat Abnormal H/W -

0 3Jam occurred during returning orthe abnormal jam sensor

Jam error Abnormal Mecha -

0 4 Abnormal paper setting Paper set error Mis-handling -

0 5 Abnormal paper setting or nopaper

No paper Mis-handling -

0 6 Offline mode is engaged Offline error Mis-handling -

0 7 Insufficient paper Remaining paper error - Option

0 8 Abnormal cutter operation Cutter S/W check error Abnormal Mecha -

0 9Back marker sensor detectionfails

Failed to detect B/M Abnormal MechaOnly whenB/M is

available0 A Image Data Size Error Image Data Size Error - -

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  MoniMax 5100T 9. Power Supply 

9-1

 

Chapter 9. Power Supply

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9. Power Supply : Type A (145W)

9.1 Appearance

SEL S/W FUSE

MAIN

S/W

 AC IN AC OUT

DC OUT

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9.2 Block Diagram

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9-4

9.3 Specification 

1) Application

- System Power Supply

2) Environmental Conditions

Condition Operating Storage Condition Operating Movement

Temperature 0 ~ 45℃  -40 ~ 70℃  Vibration 0.5G 2.0G

Humidity 30 ~ 90? 10 ~ 90? Impact 5.0G 10.0G

M.T.B.F 30,000Hrs

3) Mechanical Specifications

Dimension (main) 280(L) x 180(W) x 75(H) Case Color White

Case Material GAL 1.6t Case Drawing NO. -

Weight About 1.0Kg Model Label UL94-V0

4) Voltage & Insulation Resistance Limit

Division Test Point Test Input Voltage Test Condition

PRI – SEC 1.5 KvacWithstanding

voltage PRI - F.G 1.5 Kvac

Duration of Test: 1 min

Cutoff Current: 10mA

PRI – SEC 500 VdcInsulation

Resistance PRI - F.G 500 Vdc

Duration of Test: 1 min

Insulation RES: ≥10Mohm

5) Safety: UL1950 or UL291

6) Input Specifications

Division Specifications 

Input Connection Inlet Filter (250Vac 6A)

Input Voltage/ Current 115/230Vac 3.0/1.5A

Frequency 47 ~ 63Hz(NORMAL:50/60Hz)

Distribution 10%

Efficiency 70% MIN(at MAX LOAD)

Hold-Up Time 16.7ms MIN

Inrush Current 80A MAX

Leakage Current 3 .5mA MAX

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9-5

7) Output Specifications

Division Specifications  UNIT

Channel +5.0 +12.0 +24.0 Vdc

Voltage 4.75 ~ 5.25 11.4 ~ 12.6 22.8 ~ 25.2 Vdc

Current0.5 ~ 7.5

0.1 ~ 0.7

(PEAK 1.5)

0.1 ~ 5.0

(PEAK 8.0) A

Method Switching SW & REG Switching -

Ripple 50 120 240 mVp-p

Noise 0.3 0.4 3.0 Vp-p

Shoot ±4 ±5 ±10 %

OVP 5.6 ~ 7.0 - 27.0 ~ 35.0 Vdc

OCP S.C S.C 10.0 ~ 16.0 A

Note 1) Ripple & Noise Test Condition: 20MHz, 150uF(ELEC)/0.1uF(CER)

2) S.C: Short Circuit

8) Connector Configuration

(1) AC Input

Division PIN NO. Configuration Size Color Remark 

1 L 18AWG/UL1015 Black

2 F.G 18AWG/UL1015 GRN/YEL AC IN

3 N 18AWG/UL1015 White

Inlet Filter

(ID-0642-S)

(2) AC Output

Division PIN NO. Configuration Size Color Remark 

1 N 18AWG/UL1015 White

2 F.G 18AWG/UL1015 GRN/YEL

 

Outlet

3 L 18AWG/UL1015 Black

Outlet

(0178-1-PQ)

(3) CN1

Division PIN NO. Configuration Size Color Remark 

1 +12V 18AWG/UL1007 Orange

2 +5V 18AWG/UL1007 Red

3 +5V 18AWG/UL1007 Red

4 GND 18AWG/UL1007 Black

M/B

5 GND 18AWG/UL1007 Black

MOLEX

(5274-06P)

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9-6

Division PIN NO. Configuration Size Color Remark 

6 P.G 18AWG/UL1007 Green

(4) CN3

Division PIN NO. Configuration Size Color Remark 

1 GND 18AWG/UL1007 Black

2 GND 18AWG/UL1007 Black

3 GND 18AWG/UL1007 Black

4 GND 18AWG/UL1007 Black

5 +24V 18AWG/UL1007 White

6 +24V 18AWG/UL1007 White

7 +5V 18AWG/UL1007 Red

SHU

8 +5V 18AWG/UL1007 Red

MOLEX

(5274-08P)

(5) CN4

Division PIN NO. Configuration Size Color Remark 

1 GND 18AWG/UL1007 Black

2 GND 18AWG/UL1007 Black

3 GND 18AWG/UL1007 Black

4 +24V 18AWG/UL1007 White

5 +24V 18AWG/UL1007 White6 +12V 18AWG/UL1007 Orange

7 +5V 18AWG/UL1007 Red

8 +5V 18AWG/UL1007 Red

CDU

9 GND 18AWG/UL1007 Black

MOLEX

(5274-09P)

9) SIGNAL SEQUENCE

+5V

T1 ≥ 300mS 

T1 T2 T2 ≥ 1mS 

P.G

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  MoniMax 5100T 9. Power Supply 

9-7

1) Turn on Battery Switch.

2) Turn on Main Switch.

1) Push down Power Switch for 1 second and then system will be shut down

automatically.

2) Turn off Battery Switch after shutdown is finished..

Optional A. Power Supply : Type B (250W)

 A.1 Appearance

Fig. 9.1 Power Supply AppearanceSystem Power On

System Power Off

Warning

Don’t operate Main Switch on power supply when you would like to turn off the power.

It may cause damage to operate system or destabil ize cont rol electronics in ATM 

①Main Switch ②Standby Switch ③ Select Switch

④Battery Switch ⑤Battery

③ 

④ 

⑤ 

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  A.2 Block Diagram

Fig. 9.2 Power Supply Block Diagram

MA I  N

T RA N S 

 (  P .W

.M )  

+1 2 V  d  c 

 & 

RE  G

 UL A T  OR

F I  L T E R

 S  UB 

T RA N S 

 3 . 3 V  d  c 

1 2 V  /  7 A  (  2  c  el  l   )  

B A T T E RY 

 S  CP  &  OV P 

F I  L T E R

+ 3 . 3 V  d  c 

 S WI  T  C

HI  N G

B A T T E RY 

 C ONT R OL 

 S WI  T  CHI  N G

+ 5 

 S B V 

F I  L T E R

 C ONT R OL 

RE  CT I  F I  E R S 

RE  CT I  F I  E R S 

+1 2 V  d  c 

I  NP  UT V  OL T A  GE 

RE  CT I  F I  E R S 

 & 

RE  CT I  F I  E R S 

F I  L T E R

 & 

- 5 V  d  c 

+2 4 V  d  c 

L I  NE F I  L T E R

 & 

1 1  0  /  2 2  0 V  a c  S E L 

E  CT 

 & 

RE  CT I  F I  E R S 

 C ONT R OL 

F I  L T E R

+ 5 V  d  c 

 & 

F I  L T E R

 (  P .W.M )  

HP  S 2  5  0 - GT T W

B L  O CK 

DI  A  GRA M

B A  CK - UP 

RE  CT I  F I  E R S 

RE  CT I  F I  E R S 

-1 2 V  d  c 

 & 

F 1 

+ 5 V  d  c 

F I  L T E R

-1 2 V  d  c 

 & 

F I  L T E R

RE  G

 UL A T  OR

RE  CT I  F I  E R S 

+2 4 V  d  c 

 C ON

T R OL 

 S WI  T  CHI  N G

T RA N S 

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  MoniMax 5100T 9. Power Supply 

9-9

 A.3 Specifications

 A.3.1. Environment Condit ion

CONDITION OPERATING STORAGE CONDITION OPERATING MOVEMENT

TEMPERATURE -5 ~ 45℃  -40 ~ 70℃  VIBRATION 0.5G 2.0G

HUMIDITY 30 ~ 90℅  10 ~ 90℅  IMPACT 5.0G 10.0G

M.T.B.F 30,000Hrs

Table 9.1 Environment Condition

 A.3.2. Mechanical Speci fication

DIMENSION(MAIN) 350(L) x 160(W) x 75(H) CASE COLOR -

CASE MATERIAL GALVA 1.6t CASE DRAWING NO. -

WEIGHT About 2.5Kg MODEL LABEL UL94-V0

Table 9.2 Mechanical Specification

 A.3.3. Withstanding Voltage & Insulation Resistance

DIVISION TEST POINT TEST INPUT VOLTAGE TEST CONDITION

* PRI – SEC * 3.0 Kvac(1.5KVac)WITHSTANDINGVOLTAGE PRI - F.G 1.5 Kvac

DURING OF TEST: 1 minCUTOFF CURRENT: 10mA

PRI – SEC 500 VdcINSULATIONRESISTANCE PRI - F.G 500 Vdc

DURING OF TEST: 1 minINSULATION RES: ≥10Mohm

  NOTE 1) * PRE – SEC WITHSTANDING VOLTAGE CONDITION : Y-CAP DELETE(3KVac) / NO DELETE(1.5KVac)

Table 9.3 Withstanding Voltage and Insulation Resistance

 A.3.4. Input Speci ficat ion

DIVISION SPECIFICATION

INPUT CONNECTION INLET FILTER(250Vac 6A)

INPUT VOLTAGE / CURRENT(SELECTION MODE)

100~127Vac ±10% / 5.5A200~240Vac ±10% / 2.8A

FREQUENCY 47~63Hz(NORMAL:50/60Hz)

DISTORTION 10%

EFFICIENCY 70% MIN(at MAX LOAD)HOLD-UP TIME 16.7ms MIN

INRUSH CURRENT 60A MAX

LEAKAGE CURRENT 3.5mA MAX

Table 9.4 Input Specification

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  MoniMax 5100T 9. Power Supply 

9-10

 

 A.3.5. Output Specificat ion

1) Main Output

DIVISION SPECIFICATION UNIT

CHANNEL +3.3 +5.0 -5.0 +12.0 -12.0 +24.0 Vdc

VOLTAGE3.14 ~3.47

4.75 ~5.25

-4.75 ~-5.25

11.4 ~12.6

-11.4 ~-12.6

22.8 ~ 25.2 Vdc

CURRENT 0 ~ 6.0 2.0 ~ 13.0 0 ~ 0.20.2 ~ 5.5

(Peak6.5A)0 ~ 0.2

0 ~ 4.0(Peak11A)

 A

METHODSWITC-HING

SWITCH-ING

SW &REG

SWITCHINGSW &REG

SWITCHING MODE

RIPPLE 50 50 50 120 120 500 mVp-p

NOISE 0.3 0.3 0.3 0.4 0.4 1.0 Vp-p

SHOOT ±3 ±3 ±3 ±4 ±4 ±5 %

O.V.P3.76 ~

4.35.74 ~ 7.0 - 13.4 ~ 15.6 - 26.5 ~ 34.0 Vdc

O.C.P S.C.P S.C.P S.C.P S.C.P S.C.P S.C.P A

NOTE 1) +24V SHORT CIRCUIT PROTECTION: SHUT-DOWN or RELAY(P-OFF) ACTION

Table 9.5 Main Output

2) Sub Output

DIVISION SPECIFICATION UNIT

CHANNEL +5VSBV(Stand-by) BATTERY(Charge) BATTERY(Discharge) VdcVOLTAGE 4.75 ~ 5.25 26.5 ~ 27.6 24.0 Vdc

CURRENT 0 ~ 0.5 0.3 6.0 A

METHOD SWITCHING SWITCHING BATTERY MODE

RIPPLE 50 - - mVp-p

NOISE 0.3 - - Vp-p

SHOOT ±3 - - %

O.V.P - - - Vdc

O.C.P S.C.P 0.7 ~ 0.9 FUSE A

NOTE 1) Ripple & Noise Test Condition : 20MHz, 10uF(ELEC)/0.1uF(CER)

2) S.C.P: Short Circuit Protection

3) For ensure U.P.S function, +24Vdc output of which power less than 150W, of

battery must be continued for a minute when full charged(Charged for a day)

4) Stand-by D.C output go on while A.C input don’t turned off, neglect P ON-N signal

5) Current of A.C input is 3.9A when 115Vac applied

Table 9.6 Sub Output

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9-11

 A.3.6. Requirements

1) Use the lamp of power supply as below

- YELLOW LED: A.C INPUT(turn on if A.C input is normal)

- GREEN LED: D.C OUTPUT(turn on if D.C output is normal)- RED LED: BATTERY ALARM(turn on if battery output is abnormal)

2) Apply extra outlet

- 100~127Vac / 1.0A

- 200~240Vac / 0.5A

3) Power Distribution

NO. +3.3V/20W MAX +5V/65W MAX +12V/66W MAX REMARK

1 20W less than 64W less than 36W less than

2 20W less than 64W ~ 40W 36W ~ 60W

3 14W less than 46W more than 60W more than

Total output shall not exceed120W

Table 9.7 Power Distribution

 A.3.7. Signal Output Specif ications

4.75Vdc

+5V 0

150mS ≤ T1 ≥ 500mS

T1 T2 1mS≤ T2

P.G

22.8Vdc

+24V 0

T3

P ON-N T3 ≥ 7mS more than

LOW T4 T4 ≥ 5mS more than

P OFF-P HIGH

Fig. 9.3 Signal Output Specifications

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9-12

  A.3.8. Connector Conf iguration

1) AC In

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 L 18AWG/UL1015 BLACK

2 F.G 18AWG/UL1015 GRN/YELCN-IN

3 N 18AWG/UL1015 WHITE

 AMP(1-480701-0)

Table 9.8 Connector Configuration

2) MBD

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 S.G 18AWG/UL1007 BLACK

2 S.G 18AWG/UL1007 BLACK

3 S.G 18AWG/UL1007 BLACK

4 S.G 18AWG/UL1007 BLACK

5 S.G 18AWG/UL1007 BLACK6 S.G 18AWG/UL1007 BLACK

7 +5V 18AWG/UL1007 RED

8 +5V 18AWG/UL1007 RED

9 +24V 18AWG/UL1007 WHITE

10 -5V 18AWG/UL1007 ORANGE

11 P-ON-N 18AWG/UL1007 GREEN

12 +5VSBV 18AWG/UL1007 PURPLE

13 S.G 18AWG/UL1007 BLACK

14 S.G 18AWG/UL1007 BLACK

15 S.G 18AWG/UL1007 BLACK

16 POWER GOOD 18AWG/UL1007 GRAY

17 -12V 18AWG/UL1007 BLUE

18 +5V 18AWG/UL1007 RED19 +5V 18AWG/UL1007 RED

CN1

20 +12V 18AWG/UL1007 YELLOW

 

MOLEX(5569-20P)

Table 9.9 MBD

3) SHU

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 +5V 18AWG/UL1007 RED

2 +24V 18AWG/UL1007 WHITE

3 +12V 18AWG/UL1007 YELLOW

4 S.G 18AWG/UL1007 BLACK

5 -12V 18AWG/UL1007 BLUE

6 +24V 18AWG/UL1007 WHITE

7 S.G 18AWG/UL1007 BLACK

CN3

8 S.G 18AWG/UL1007 BLACK

MOLEX(5569-08P)

Table 9.10 SHU

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4) PNC

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 S.G 18AWG/UL1007 BLACK

2 S.G 18AWG/UL1007 BLACK

3 +12V 18AWG/UL1007 YELLOW

4 +24V 18AWG/UL1007 WHITE

5 P ON-N 18AWG/UL1007 GREENCN6

6 +5V 18AWG/UL1007 RED

MOLEX(5569-06P)

Table 9.11 PNC

5) MCU

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 S.G 18AWG/UL1007 BLACK

2 S.G 18AWG/UL1007 BLACK3 +12V 18AWG/UL1007 YELLOW

4 +24V 18AWG/UL1007 WHITE

5 P ON-N 18AWG/UL1007 GREENCN10

6 +5V 18AWG/UL1007 RED

MOLEX(5569-06P)

Table 9.12 MCU

6) +3.3V

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 +3.3V 16AWG/UL1007 BROWNCN8 

2 S.G 16AWG/UL1007 BLACK

MOLEX(5559-02P)

Table 9.13 +3.3V Power

7) Battery

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 BATTERY(+) 18AWG/UL1015 WHITE

2 BECH-N 18AWG/UL1015 BLACK

3 BATTERY(-) 18AWG/UL1015 BLACKCN-BAT

4 N.C - -

 AMP(1-480703-0)

Table 9.14 Battery

8) OPL

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 +24V 18AWG/UL1007 WHITE

2 +24V 18AWG/UL1007 WHITE

3 S.G 18AWG/UL1007 BLACKCN11

4 S.G 18AWG/UL1007 BLACK

MOLEX(5569-04P)

Table 9.15 OPL

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9) SPL

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 +24V 18AWG/UL1007 WHITE

2 +24V 18AWG/UL1007 WHITE

3 S.G 18AWG/UL1007 BLACKCN11

4 S.G 18AWG/UL1007 BLACK

MOLEX(5569-04P)

Table 9.16 SPL

10) Miscellaneous

DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 +24V 18AWG/UL1007 WHITE

2 +24V 18AWG/UL1007 WHITE

3 S.G 18AWG/UL1007 BLACKCN11

4 S.G 18AWG/UL1007 BLACK

MOLEX

(5569-04P)

Table 9.17 Miscellaneous

 A.3.9. Power Interface

PINNO.

PIN NAME. ACTIVE

(INACTIVE)DESCRIPTION IN/OUT

1 P OFF-P +5V(0V) Application software turn P/S off IN

2 S.G - -

3 P ON-N 0V(OPEN) Stand-by switch used to turn P/S on IN

4 S.G - -

5 BATT OFF-N 0V(+5V)When #7 signal go active CE module Make

this signal active then P/S turned offIN

6 S.G - -

7 AC STOP-N 0V(+5V)When a stoppage of A.C power occur(While U.P.S run) this signal activated

OUT

8 S.G - -

9 BATT LOW-N 0V(+5V) Active of this signal means battery should

Replaced, display of error code requiredOUT

10 S.G - -

11 P OFF-N 0V(OPEN) Stand-by switch go to off position OUT

12 N.C - -

NOTE 1) CABLE UL1007 22AWG2) CONNECTOR MOLEX 5559-12P

Table 9.18 Power Interface

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  MoniMax 5100T 9. Power Supply 

9-15

 A.4 Battery

 A.4.1 Introduction

In case of emergencies like temporary blackout or power failure, battery will automatically operate towarrant completely customer’s transaction and return his or her card. In addition, this backup

equipment is essential in ATM to protect control electronics installed in ATM for the purpose of

finishing application program through normal operation process even though not supporting power

regularly

 A.4.2 Technical Features

1) Non-Spillable Sealed Construction2) Absorptive Glass Mat System (AGM System)

3) ABS (Acrylonitrile Butadiene Styrene) container and cover

4) Gas Recombination

5) Maintenance-Free Operation

6) Low Pressure Venting System

7) Heavy-Duty Grids

8) Low Self-Discharge-Long Shelf Life

9) Wide Operating Temperature Range

10) High Recovery Capability

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9-16

 A.4.3 Characterist ic curve on environment

 As the ambient temperature rises, the available capacity of battery increase while the capacity

decreases as the ambient temperature lowers. The below left figure shows the temperature effects in

relation to the battery capacity. In addition, the self-discharge rate of this battery is approximately 3%per month when battery are stored at an ambient temperature of 20℃ (68F). The self-discharge rate

varies with ambient temperature. The below right figure shows the relation between the storage time

at various temperatures and the remaining capacity

 A.4.4 Service Life

1) Cycle Life

There are a number of factors that affect the length of cyclic life of battery. Major factors are the

ambient operating temperature, the discharge rate, the depth of discharge and the manner in whichthe battery is recharged, of which the most important factor is the depth of discharge. The following

figure shows the effects of depth of discharge on cycle life. The relation between the expected

number of cycles and the depth of discharge is apparent.

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2) Float Life

This battery is designed to operate in standby(Float) use up to 5 years on a normal service condition.

Following figure shows the float life characteristics of this battery when discharged once every three

months up to 100% depth of discharge.

 A.4.5 Charging method

Proper charging is one of the most important factors when using this battery. Battery performance

and service life are directly affected by the charging method used. Followings are the charging

instructions recommendable.

1) Standby use

No current limit is required and charging voltage should be in the range of 2.25V/cell ~ 2.30V/cellat 25℃ (77F)

2) Cycle use

Maximum charging current is 0.25 and charging voltage is 2.40V/cell to 2.50V/cell at 25℃ (77F)

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  MoniMax 5100T 10. Vault

10-1

Chapter 10. Vault

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  MoniMax 5100T 10. Vault

10-2

10. Vault

10.1 The Electronic Lock

1) USER CODE

● Open Lock

● Change Code

2) WRONG TRY PENALTY

● Four (4) consecutive invalid codes initiates five minute delay period.

3) LOW BATTERY WARNING

● Repeated audio and visual signal (LED flashing and repeated beeping) during opening indicates

battery low.

4) AUDIO AND VISUAL SIGNAL

● Double signal (LED flashes and unit beeps) indicates entry is valid or accepted.

● Triple signal indicates invalid or not accepted.

5) OPENING THE LOCK

1. Enter valid six (6) digit code.

2. The lock will signal a valid code entry with a double signal.

3. Within four (4) seconds, turn handle to the open position.

4. Pull door open.

● Invalid Code Entry - Lock will signal three (3) times. 

6) WRONG TRY PENALTY

● Entry of four (4) consecutive invalid codes starts a 5-minute delay period.

- LED flashed red at five (5) second intervals.

● At the end of the delay period, two more consecutive invalid codes will

restart an additional 5-minute delay period. 

7) CHANGING YOUR CODE

 ALWAYS PERFORM THIS OPERATION WITH THE DOOR OPEN

1. Enter “zero” six times.

2. Enter your existing six (6) digit code one time.

3. Enter your NEW six (6) digit code two times.

4. If a mistake is made wait thirty (30) seconds and repeat steps 1. - 3.

5. Test lock operation several times before closing the door.

● Valid Code Entry - Double signal after valid six (6) digit code is entered.

● Invalid Code Entry - Triple signal and old code is still valid. 

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  MoniMax 5100T 10. Vault

10-3

8) BATTERY LOW WARNING

● Repeated beeping during an opening indicates that the battery is low and

needs immediate replacement.

● Uses one (1) 9-Volt Alkaline Battery. LA GARD recommends the use ofDuracell™ or Everready™ Alkaline batteries.

If battery is depleted and will not allow lock to open, simply follow

instructions below.

9) CHANGING YOUR BATTERY

Note: Some manufacturers use a small screw to secure the battery compartment cover to the

keypad housing. If your model has this screw, it must be removed first before following the steps

listed below. 

1. Remove black plastic battery compartment cover (located at the bottom of the keypad) by gently

pulling downward on it’s handle.

2. Allow the battery and it’s attached leads to drop down and out of the battery compartment. If it

does not drop, gently pull on the battery until it does.

3. The connector is easily removed by unsnapping it from the two terminals on the top of the battery.

Never Pull on the Battery Leads

4. Connect a new 9-Volt Alkaline battery to the battery clip.

5. Push the battery and the leads completely up into the battery compartment.

6. Install the battery cover by placing one side of the cover in position and then pressing the other

side into position with your finger.

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Fig. 10.1 Changing Batteries

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  MoniMax 5100T 10. Vault

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Fig. 10.2 Changing Batteries (Option)

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  MoniMax 5100T 10. Vault

10-6

10.2 Cencon System S2000 

10.2.1 Initial Operating Instructions

Each lock is shipped from the factory in Shelved Mode, operating on a standard combination (50-25-50). The “one time only” combination does not function when the lock is in this condition. The correctopening procedure for a new lock is :

  Turn the Dial left (CCW) until the letters “EC” (Enter Combination) appear on the LCD

  Enter the factory combination of 50-25-50 by sequentially pressing those six buttons. The LCD will

display these number as they are entered.

  When the combination has been correctly entered, the LCD will read :OPr” meaning “Open right.”

  Turn the Dial right (CW) until it stops. The lock’s bolt is now retracted and the lock is open.

  Turning the Dial left (CCW) will extend the lock’s bolt

※  Try this several times until you are comfortable with the operation of the lock.

10.2.2 Change Shelved Mode Combination

For System 2000 Locks with a code level of 71, or greater, you may change the Shelved Mode

combination. You may change the default Factory Combination of 50-25-50 to a new combination to

be used while the lock is still in Shelved Mode. Once you have changed the combination for the first

time, you may want to change the combination again to a different Shelved Mode combination. You

can even change it back to the Factory combination of 50-25-50

Required Items: Change Key, Current Shelved Mode Combination

Note: You can only change the Shelved Mode combination while operating in Shelved Mode. Once a

lock is “activated” in any mode, the Shelved Mode combination returns to the Factory Default of 50-25-

50

To change the Shelved Mode combination:

1. Power Lock -> EC

Turn the Dial to the left (CCW) until “EC” (Enter Combination) is displayed.

2. EC -> Enter Shelved Mode Combination -> OPr

Enter the current Shelved Mode combination (either 50-25-50 or a changed Shelved Mode

combination) by sequentially pressing those digits on the lock keypad. The numbers will be

displayed on the LCD as they are entered.

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  MoniMax 5100T 10. Vault

10-7

3. OPr -> Retract Bolt

Turn the Dial to the right (CW) to retract the bolt

4. Open Door

5. Insert Change Key

Insert the change key into the change key socket on the back of the lock.

6. Extend Bolt

Turn the Dial to the left (CCW) to extend the bolt. Do not close the door

7. Power Lock -> ヒ EC

Turn the dial to the left(CCW) until ヒ EC (the Change Key symbol along with Enter Combination) is

displayed

8.ヒ EC -> Press #8 -> EcF

Press the “#” button followed by the “8” button. EcF (Enter combination, Factory) will be displayed.

9. EcF -> Enter Current Shelved Mode Combination -> EnF

Enter the current shelved mode combination, “EnF” (Enter combination, Factory) will be displayed.

10. EnF -> Enter New Combination -> Cnf

Select and enter the new combination. “CnF” (confirm new Factory combination) will be displayed

11. Cnf -> Enter New Combination -> POC

Enter new combination again to confirm. POC (Pull Out Change key) will be displayed.

12. POC -> Remove Change Key -> EOP

Remove the change key. EOP (End Operation) is displayed.

13. EOP -> Power Lock -> EC

Turn the dial to the left (CCW)until EC (Enter Combination) is displayed.

14. EC -> Enter New Shelved Mode Combination -> OPr

Enter the new shelved mode combination by pressing those digits on the lock’s keypad. The

numbers will be displayed on the LCD as they are entered

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  MoniMax 5100T 10. Vault

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15. OPr -> Retract Bolt

Turn the Dial to the right (CW) to retract the bolt.

16. Close Door

17. Extend Bolt

Turn the Dial to the left (CCW) to extend the bolt.

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MoniMax 5100T 11. Enhanced Rear Operator Panel

11-1

Chapter 11. Enhanced Rear Operator Panel  

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MoniMax 5100T 11. Enhanced Rear Operator Panel

11-2

11. Enhanced Rear Operator Panel (EOP or SPL, Option)

11.1 Appearance and Arrangment Plan

Fig.11.1(a) Table type Enhanced Operator Panel

Fig.11.1(b) Screen of Enhaced Operator Panel

Item Specifications Unit

Model Samsung SDI UG32F-004 MONO STN 320x240 -

Dimensional outline 170.0(W)×110.0(H) ×13.0 max(t) mm

Number of dots 320(W) ×240(H) dots -

Number of charcaters 40C×30L(1200) in case of 8×8 fonts -

Viewing area 121.0(W) ×92.2(H) mm

 Active area 115.17(W) ×86.37(H) mm

Dots pitch 0.36(W) ×0.36(H) mm

Dots size 0.33(W) ×0.33(H) Mm

Weight Typ.250 G

<Table> Specifications

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MoniMax 5100T 11. Enhanced Rear Operator Panel

11-3

11.2 Block Diagram

Fig.11.2 Block diagrma of rear Operator Panel

CPU

80C186

EB-25

MAX232

SRAM

LCDCSED-

1353 

VIDEO

SRAM

KEY PAD

4X6 (24 KEY)

LED

8 ea.

DIP-

SW

OSC 

Power

DC/DC Conversion

+24->+5V , +12V

LCD BIAS

DC/DC

FLASH

ROM

1,2,3

RS232 IRDA

PORT

P/S I/F

Sensor

Input

상위국

I/F

DATA BUSADDR BUS

LCD

OSC

50MHz

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MoniMax 5100T 11. Enhanced Rear Operator Panel

11-4

11.3 Disassembling/Assembling Module

11.3.1 Disassembling EOP(or SPL) /LCD Assembly

1) Unscrew the screws marked in the following figure to remove the SPL.

2) Unscrew four screws marked in the following figure to remove the LCD assembly.

3) To assemble the unit, take the steps described above in the reverse order.

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MoniMax 5100T 11. Enhanced Rear Operator Panel

11-5

11.4 Board Specification

11.4.1 Specification 

Item Specification Remark

Controller INTEL 80C186EB-25 ( 50MHz CLOCK) -

Display Mono Mode 320 X 240 (5.7 inch)

BIOS/System ROM Flash Memory 4Mbit (256K Byte) -

Expansion Flash

Memory8Mbit (1Mbyte) -

Flash Memory for

data like fontsFlash Memory 32MBit (4Mbyte) -

WORKING RAM SRAM 4Mbit (256K Byte) -

Memory

Video Memory 1Mbyte -

LED DISPLAY Front: 2 ea. Bottom left: 2 ea. (TX,RX) -

Key Pad

- 4 X 4 keypads (numeric and function key)

- Function key 4x1, LCD display at both

right and left sides.

--

SwitchFront 2 ea.: In Service/ Supervisor, Reset

Side 2 ea.: Power on/off, group test switch

-

Miscellaneous

- LCD Contrast control volume

- Power supply interface: Power on/off,

power failure control

- Sensor input: Door sensor, reserved 1

input port

- Supports camera channel selection

- IRDA port is integrated (optional)

- Upper unit interface: RS232C TX,RX

- Power supply (Two selection)

* DC 24V single power supply, 200mA

* DC 12V, DC 5V.

-

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MoniMax 5100T 11. Enhanced Rear Operator Panel

11-6

11.4.2 Board Silk diagram

Fig.11.3 Silk diagrma of LCD board 

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MoniMax 5100T 11. Enhanced Rear Operator Panel

11-7

11.5 Display Controller

11.5.1 Specification

※ SED1353 from Seiko was adopted as a display controller in this equipment. It supports 128Kbytevideo memory and 640x480 color display. This equipment is designed to support both 5.7”

SNTMONO (UG32F004, 320x240 resolution) and STN color UG32F11.

① Max. 25MHz input clock (or pixel clock).

② max. 16MHz, 16-bit MC68000 MPU interface.

③  8-bit or 16-bit MPU/Bus interface with memory accesses controlled by a READY (or WAIT#)

signal.

④  Option to use built-in index register or direct-mapping to access to one of sixteen internal

registers

⑤ 8-bit or 16-bit SRAM data bus interface configurations.

⑥ Display memory configurations:

- 128K bytes using one 64K X 16 SRAM- 128k bytes using two 64K X 8 SRAMs

- 64K bytes using two 32K X 8 SRAMs

- 40K bytes using one 8K X and one 32K X 8 SRAM

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  MoniMax 5100T 12. Consumables Specifications

12-1

Chapter 12. Consumables Specifications  

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  MoniMax 5100T 12. Consumables Specifications

12-2

12. Consumables Specif ications

12.1 Consumables List

This chapter describes all of the consumable parts used in the MoniMax5100T ATM

No. Item Default Item Remarks

1 Receipt Paper ○  56790601

2 Magnetic Card ○  -

Table 12.1 Consumables list

12.2 Receipt Paper Specifications

12.2.1 Applicable Product

This purchase specification applies to the receipt paper of MoniMax5100T.

12.2.2 Specif ication

1) Paper type: Thermal roll paper

2) Print color: Black

12.2.3 Specif ication of the Receipt Paper

1) Paper type: Thermal roll paper  

2) Print color: Black

3) Specification: Paper detects heat.

4) Paper basis weight : 55±3 g/㎡ 

5) Paper thickness : 58±4 ㎛ 

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  MoniMax 5100T 12. Consumables Specifications

12-3

Fig. 12.1 Paper Specifications

12.2.4 Roll appearance

Fig.12.2 External roll dimension

Note 1) Store the paper roll separately to prevent damage to the paper.

Note 2) Do not connect the papers with tape.

Note 3) Make sure the paper end is not attached to the paper pipe.

Note 4) Make sure the paper is rolled evenly.

Printing side

(external thermal side)

Beginning and ending edge of the

paper should be that of the printing

specifications.

Ø180

Ø22

Ø18

79.5±0.5

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  MoniMax 5100T 12. Consumables Specifications

12-4

12.2.4.1 Printing Position for One Sheet and B lack Mark

Fig.12.3 Paper Length and Printing Position for a Transaction

Note 1) Vertical margin is 0.6 x 10 mm.

Note 2) Difference of the characters in the paper rolling direction is ±0.3mm.

12.2.4.2 Print ing specification of the black mark

1) Use black without dark or bright shades.

2) Use the oil ink. (no surface gloss)

3) Permeation ratio: Less than 10%

4) Reflection ratio - PCS 0.9 or higher (Less than Mark GBase PCM II 900nm)

5) Thickness should take precedence over reflection ratio.

6) The slippery gap between the black mark and the rule mark should be less than 0.5mm.

   2   4 .   7

   ±   0 .   5

   3   3 .   8

   ±   0 .   5

12±0.5

   4   ±   0 .   3

70 (Max)

79.5±0.5

2 (Character Pitch))

   4 Paper Rolling Direction

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  MoniMax 5100T 12. Consumables Specifications

12-5

12.2.5 Paper Handling Precautions

1) Store it away from high temperature and humidity

If the paper is stored in a place where temperature is above 50℃ or humidity is above 90%RH,

the coloring capability may deteriorate or the paper surface may inflate.

2) Refrain from exposing to direct sunlight

The paper surface can be inflated if you expose it to direct sunlight or leave it under the

fluorescent lamp for a long time.

3) Keep it away form the organic solvents

Paper color may change if the paper comes in contact with organic solvents or glues containing

organic solvent.

4) Keep it away from plastics

If the paper comes in contact with materials containing plastics, its coloring capability may

deteriorate or de-coloring of the paper may occur.

5) Miscellaneous

If the paper comes in contact with carbon copy paper or if the paper surface is scratched

with a metallic object, de-coloring may occur.

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  MoniMax 5100T 12. Consumables Specifications

12-6

12.3 Magnetic Card Specifications

Item ISO Card (Unit : Inch)

Length

Card Bending

Magnetic Stripe

Position

Fig.12.4 Magnetic Card Specifications

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  MoniMax 5100T 12. Consumables Specifications

12-7

ISO CardItem

First track Second track Third track(Not Used)

Read/write Read Read Read

Track location

Record method F2F

Printing Thickness 8.27 b/mm±8%(210bpi) 2.95 b/mm±5%(75bpi) 8.27 b/mm±8%(210bpi)

Data Printing Amount 7 9 Ch a r a c te r s 40 Characters 107 Characters

Error Detection Odd Parity Check

Position of the first and

last data bit

Center line of the last data bit Center line of the first data bit

Table 12.2 Magnetic Writing Specification of the ISO Magnetic Card 

Over6.93

1/2nd

 track 7.44±0.50

3rd track 7.44±1.00

Card Top

Card Rear

( Rear card ) 5.66 max

15.32min 15.82maxUpper Card

8.46min 8.96max

8.46min 8.97max 11.76min 12.01max

12.01min 12.52max1st Track2nd Track3rd Track

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-1

Chapter 13. Error Code and Troubleshooting  

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-2

13. Error Code and Troubleshooting

13.1 Card Reader

Error Code Cause Handling

9723010 Failed to open device

1. Reboot ATM

2. Test with diagnostics in supervisor mode

3. Check communication cable and connectors of

card reader

4. Check card reader driver version

9723016 Time out to receive data

1. Reboot ATM

2. Test with diagnostics in supervisor mode

3. Check communication cable and connectors of

card reader

4. Check card reader driver version

9723019 Polling down

1. Reboot ATM2. Test with diagnostics in supervisor mode

3. Check communication cable and connectors of

card reader

4. Check card reader driver version

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-3

13.2 Cash Dispenser

Error Code Cause Handling

2000100

The Cash Dispenser Unit cassette is not

installed.

The Control Electronics checks if the

Cash Dispenser Unit cassette is in the

right position with the location sensor

(LS6), and generates an error when the

Cash Dispenser Unit is not in the correct

position.

1. Install the cassette again.

2. Check if LS6 (micro switch) is fully pressedwhile the cassette is loaded.

3. Check if LS6 connector has been properly

inserted and if cable is cut.

4. Check logic related to LS6 of the Cash

Dispenser Unit board.

2000200

Cash is not enough.

This error occurs in the following cases:

1. When the number of bills is “0” after

the final payment transaction is made

2. When the low level sensor (LS5)

detects that the cassettes is at a low level

in “Low currency check enable” mode

1. Fill cash and set the number of bills.

* In “Low currency enable” mode:

2. Check if LS5 hole on the side of the cassettes

is matching with LS5 after installing the

cassette.

3. Check if the reflection plate of the LS5 sensor is

polluted in the cassette.

4. Check if LS5 sensor is polluted, cable is cut,

or the connector is wrongly inserted.

5. Check logic related to LS5 of the Cash

Dispenser Unit board.

2000300

The reject box is full.

This error occurs when the sum of

rejected bills during the transaction and

the rejected bills during the test is more

than 50 after finally executing “Cassette

Total”.

1. Execute “Cassette Total” after moving cash

from the reject box.

2000500

Cash Dispenser Unit data (country,

cassette, shutter) setting error occurs

during initialization.

1. Check Cash Dispenser Unit information.

2. Check battery back-up SRAM.

3. Check the battery.

2YY1500

Note has been detected on the return

path before the Cash Dispenser Unit

starts to operate.

YY = Return Path Sensor ;

1. Remove the jammed note on the return path.

2. Check if the sensor is polluted.

3. Check if cable is cut or the connector is wrongly

inserted.

4. Check logic related to the sensor in the Cash

Dispenser Unit board.

4000000 Receiving undefined command

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-4

Error Code Cause Handling

4001100Detecting CS2 Dark (Front Access

Type:Reject box is opened.)

4001400 Detecting CS4A Dark

4001500 Detecting CS2, CS4A Dark

4001800 Detecting CS4B Dark

4001900 Detecting CS2, CS4B Dark

4001C00 Detecting CS4A, CS4B Dark

4001D00 Detecting CS2, CS4A, CS4B Dark

4002100 Detecting CS1A Dark

4002200 Detecting CS1B Dark

4002300 Detecting CS1A, CS1B Dark

4002800 Detecting CS13 Dark

4002900 Detecting CS1A, CS13 Dark

4002A00 Detecting CS1B, CS13 Dark

4002B00 Detecting CS1A, CS1B, CS13 Dark

4003000 Failed in checking the main motor echo

1. Initialize

2. Check Main Motor Encoder Slit

3. Initialize after Power On/Off

4. Check Encoder Sensor CS8 BRKT

5. Check CS8 Sensor Cable

6. Change Main Motor Encoder Slit Sensor CS8

4003100 Reject Gate Solenoid Echo Check Error

1. Listen to “click” sound during cash dispenser

initializing- If that sound occurs in 2 seconds after motor

was turned, it is normal

- If there is delayed, replace PCB on cash

dispenser

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-5

Error Code Cause Handling

4003200 Preset Gate Solenoid Echo Check Error

1. Listen to “click” sound during cash dispenser

initializing

- If that sound occurs in 2 seconds after motor

was turned, it is normal

- If there is delayed, replace PCB on cashdispenser

4003300 Check sum error (No information is set) 1. Replace PCB on cash dispenser

4003400Error of double notes detecting

sensor(CS5_1) for initializing

1. Check CS5_1 Sensor Cable

2. Check second Dip Switch in CDU B/D

3. Change CS5_1 Sensor  

4003600Error of CS 2, CS13 sensor during

initialization

1. Check note jam at CS2 and CS13 sensor

2. Clean CS2 and CS13 sensors

3. Reconnect CS2 and CS13 sensors

4. Replace CS2 and CS13 sensor

4003700Error of 2 sheets detecting

sensor(CS5_1/CS5_2) for dispensing

1. Check note jam at CS5 sensor2. Clean CS5 sensor

3. Reconnect CS5 sensors

4. Replace CS5 sensor

4003800 SRAM check error1. Reboot ATM

2. Replace PCB on cash dispenser

4003900

Abnormal operation of the gate solenoid

during initialization or before dispensing

bill

1. Initialize after removing notes or dust over Gate

2. Check CS3 Sensor BKRT

3. Check CS3 Sensor Cable

4. Exchange Sensor after abnormal operating CS3

Gate detecting Sensor

5. Exchange Reject Solenoid 1

4003A00

This error occurs when the number of

demanded bills are more than 5 in

dispensing command for test

1. Check command that CDU is received

2. Check CDU EP ROM Version or specification

4003B00CS15A, CS15B dark detection error

during initialization.

1. Remove notes or dust in existence CS15A

Sensor

2. Check CS15A Sensor Cable

3. Exchange Sensor after abnormal operating

CS15A Sensor

4004000Taking out a cassette during dispensing

bills.

1. Push the cassette until making “click” sound

2. Check the catcher inside cassette guide

4004100Error if re-driving is over 5 times during

separated rejection

1. Check notes in Reject Box

2. Rearrange notes in Cassette

3. Remove dust in CS15AB, CS31AB, CS41AB

CS1AB Sensor

4. Check dust existing in CS5 Sensor Guide

5. Check dust existing in Main Motor Encoder Slit

6. Check index value of notes each cassette

4004200This error occurs when CS13 (the

number of dispensed bills) is smaller than

1. Check notes dispensed and rejected

2. Remove notes jammed in CDU

3. Remove dust in CS13 Sensor

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-6

Error Code Cause Handling

the number of demanded bills. 4. Exchange sensor after abnormal operating CS13

Sensor

4004300

This error occurs when the rejected bills

are more than 10 during dispensing.

1. Check notes in Reject Box

2. Rearrange notes in Cassette

3. Remove dust in CS1AB, CS15AB, CS31AB,

CS41AB Sensor

4. Check dust in existence CS5 Sensor Guide

5. Check notes index value

4004400The bills are rejected 7 times

continuously during dispensing.

1. Check notes in Reject Box

2. Rearrange notes in Cassette

3. Check dust in Main Motor Encoder Slit

4. Remove dust in CS15AB, CS31AB, CS1AB

Sensor

5. Exchange CS8 Encoder Slit Sensor

4004500

The dispensed bills are more than the

demanded bills. (the number of

dispensed bills (CS13) > the number of

demanded bills)

1. Check notes dispensed and rejected

2. Remove dust in CS13 Sensor

3. Exchange sensor after abnormal operating CS13

Sensor

4004600 Program error(Separated rejection)

1. Initialize after Reset Power

2. Upgrade CDU Firmware or Re-download

3. Exchange CDU B/D

40047001 cassette misfeed error (Separated

rejection)

1. Check notes in 1 Cassette

2. Check Sensor(CS6) Poll

3. Check jam in 1 cassette and reload

4. Remove dust in CS1A, CS1B Sensor

5. Exchange 1 cassette box when there are many

error

4004800Error if the number of dispensed notes is

not matched to the Inquireed

1. Check CS13 sensor (note jam and dust)

2. Replace CS13 sensor

4004900The number of demanded bill is zero.

(from AP)1. Check cash dispenser driver version (CDM SP)

4004A00CS1AB ~ CS13 Time out (Jam) during

dispensing bills from first cassette.

1. Remove jammed notes on CDU return path

2. Remove dust in CS1~CS4 sensor

3. Install after rearranging notes in cassette

4004B00

Bills are rejected 3 times continuously

because of bill separation error during

dispensing.

1. Check state of notes in reject box

2. Rearrange notes in cassette

3. Check cash dispenser configuration

4. Check foreign objects in the main motor encoderslit.

5. Replace the CS8 encoder slit sensor

6. Check and replace cassette

4004C00

In case the number of notes detected

outlet sensor(CS13) is more than

that of notes detected on CS1A,B sensor 

1. Check CS1 sensor 2. Reconnect CS1 sensor

4004D00Trying to dispense bills from first cassette

but first cassette doesn't installed.

1. Set cassette #1 correctly

2. Check the catcher inside cassette #1 guide

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-7

Error Code Cause Handling

4004E00

Trying to dispense bills from second

cassette but second cassette doesn't

installed

1. Set cassette #2 correctly

2. Check the catcher inside cassette #2 guide

4005100

Received a Inquire for over 121 notes

dispensing on the CDU from the upper

unit.

1. Check cash dispenser driver version (CDM SP)

4005200

Something is detected at the CS1AB

sensor before dispensing bills from first

cassette. (CS1AB Dark Detection)

1. Remove the remaining notes at a sensor in front

of the CST

2. Realign notes in the cassette

3. Check abnormal clutch.

4. Check abrasion of the cassette box pick unit.

4005300Error for the double note detection during

separation.

4005400 Error in searching CS1 Sensor Table)

1. Initialize after resetting the power2.Upgrade the CDU firmware or re-download

software3. Replace the CDU B/D

4005500CS13 sensor time out (Jam) during

dispensing bills.

1. Remove a jammed note between the tray and

CDU

2. Remove a jammed note at the position of the

CS13 sensor

3. Remove a dust on the CS13 sensor

4005600Abnormal operation of the gate solenoid

during dispensing

1. Remove a jammed note on the gate

2. Remove notes in the reject box and remount the

reject box

3. Check if the CS3 sensor bracket is bended.

4. Check if the CS3 sensor cable is disconnected

(CN10 #9~10)5. Exchange a sensor after abnormal operating

CS3 Gate detecting sensor.

6. Replace the reject solenoid 1

4005700 Cash dispenser configuration error1. Replace cash dispenser PCB

2. Reconfigure cash dispenser setup data

4005800Retract box position error during

command reserved operation

1. Mount the retract box or open the box cover

2. Check if CS62 sensor poll is abnormal

3. Check if the CS62 sensor cable is disconnected

(CDU Board CN10 #5~2).

4005900 Bill time out (jam) during initialization1. Remove jammed notes

2.Clean the sensors (CS1~CS15) in cash dispenser 

4005B00 2 Cassette Miss Feed Error (Fail to rejectbill separately.)

4005D00Double bill detection error occurs 3 times

continuously during dispensing bills.

1. Check notes’ status in the reject box

2. Realign notes in the cassette

3. Check foreign objects at the position of the CS5

Sensor Guide

4. Check if the CS5 cable is disconnected

(CS5_1:CDU B/D CN10 #11~12,

25~28//CS5_2:CN12)

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-8

Error Code Cause Handling

4006000Something is detected in C31AB sensor

before dispensing bills from 3rd

cassette.

4006100Something is detected in C31AB sensor

before dispensing bills.

4006200 Bills are remained in CS11AB sensorafter dispensing bills.

4006300Bills are remained in CS31AB sensor

after dispensing bills

4006A00CS15AB ~ CS13 Time out(Jam) during

dispensing bills from second cassette.

4006B00Something is detected on CS31A, CS31B

sensor in initialization

4007000Something is detected on CS41AB

sensor before dispensing bills from

fourth cassette.

4007200Something is detected on CS41AB

sensor during dispensing bills.4007300

Bills is remained in CS41AB sensor after

dispensing bills.

4007A00CS31AB ~ CS13 Time out (Jam) during

dispensing bills from fourth cassette.

4007B00Something is detected on CS41A, CS41B

sensor in initialization

4007C00 Missfeed error in 4th cassette

4007D00Trying to dispense bills from 4th cassette

but the 4th cassette doesn't installed.

4008000Something is detected on CS15AB

sensor before dispensing operation

4008100Something is detected in C15AB sensor

during dispensing operation

4008200Bill is remained in CS15AB sensor after

dispensing operation

4008F00CS13 sensor detects a bill with hole

during dispensing

4009A00CS31AB~CS13 Time out(Jam) during

dispensing from 3rd cassette.

4009D00Trying to dispense bills from 3rd cassette

but the 3rd cassette doesn't installed.

4009F00 3 cassette miss feed error

400FF00 Bill jam 1. Remove the jammed notes2. Initialize

400AC00Something is detected on CS2 sensor

after dispense operation

400BC00Communication error – Command Length

doesn’t match.

400BE00

Bill pickup sensor(CS1, CS15)

recognized has a hole and CS4 sensor

detects it or CS4 snesor detects the

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-9

Error Code Cause Handling

gap too close

400C700

Something is detected on CS12 sensor

during dispensing bills or initialization.-

MB TTWn

400C800

Something is detected on CS14 sensor

during dispensing bills or initialization.-

MB TTW

400C900Something is detected on CS14 sensor

after dispense operationn

400CC00Bill is remained on the sensor in front of

cassette during resetting.

400D000Bills are passed on CS13~CS12 sensor -

Timeout[Jam], MB TTW

400D100Bills are passed on CS12~CS14 sensor -

Timeout[Jam], MB TTW

4DN0000

Cash Dispenser communication failure

during sending command to cash

dispenser

4DN0100

Cash Dispenser communication failure

during receiving command to cash

dispenser

4DN8100 Communication error of Shutter

9712000 Failed to create file

1. Reboot ATM

2. Reinstall software3. Replace hard disk drive

9712100 Failed to read file1. Reboot ATM

2. Reinstall software

3. Replace hard disk drive

9712200 Failed to write file1. Reboot ATM

2. Reinstall software

3. Replace hard disk drive

9712300 Failed to close file1. Reboot ATM

2. Reinstall software

3. Replace hard disk drive

9712400 Failed to delete file

1. Reboot ATM

2. Reinstall software3. Replace hard disk drive

9712500 Failed to copy file1. Reboot ATM

2. Reinstall software

3. Replace hard disk drive

9712600 Failed to create directory

1. Reboot ATM

2. Reinstall software

3. Replace hard disk drive

9719000Failed to execute an extra command in

the status of Cash Unit Exchange

1. Reboot ATM

2. Reinstall software

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-10

Error Code Cause Handling

3. Replace hard disk drive

9719100In case of not being the status of Cash

Unit Exchange out of End Exchange

1. Reboot ATM

2. Reinstall software3. Replace hard disk drive

9719200In case of carrying out Cash In Start

command at two times

1. Reboot ATM2. Reinstall software

3. Replace hard disk drive

9719300In case of not being the status of Cash In

out of End Cash In

1. Reboot ATM

2. Reinstall software

3. Replace hard disk drive

9719400 Invalid Cash Unit ID 1. Reconfigure cash dispenser setup data

9719500 Invalid Cash Unit number 1. Reconfigure cash dispenser setup data

9719600 The abnormal of the number of Cash Unit 1. Reconfigure cash dispenser setup data

9719700No. of dispensed notes that softwarecounts is not matched to it cash

dispenser responded.

971A000 Invalid denomination 1. Reconfigure denomination at supervisor mode

971A100 Invalid currency 1. Reconfigure currency at supervisor mode

971A300In case the number of bills dispensed

exceeds the maximum dispensing bill

1. Check cash dispenser driver (CDM SP) version

2. Reconfigure the maximum dispensable count

971A400

In case the number of coins dispensed

exceeds the maximum dispensing

coin

1. Check coin dispenser driver version

2. Reconfigure the maximum dispensable count

971A500 Invalid mix number 1. Reconfigure cash dispenser at supervisor mode

971A600In case automatic Retry of SP fails 3

times

971A700There is no setting information about

automatic Retry standard

971B000No notes in stacker during rejecting or

retracting notes

1. Check a dust in stacker

2. Reconfigure the maximum dispensable count

971C000 Undefined command is received 1. Reinstall software

971D100 Partial dispense from cassette #11. Check the replenished amount and replenish

2. Check the notes in cassette #1

971D200 Partial dispense from cassette #21. Check the replenished amount and replenish

2. Check the notes in cassette #2

971D300 Partial dispense from cassette #31. Check the replenished amount and replenish

2. Check the notes in cassette #3

971DX00In case partial bills dispensed by

dispensing demand when Partial

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-11

Error Code Cause Handling

Dispense option is on. ☞  “X” means

cassette number.

9740000Cash Dispenser communication failure

during COM port open.

9740020 Failed to create file

9740025 Failed to copy file

9740101 In case incorrect cassette type is set.

9740102 In case nonexistent Note Index is set.

9741100

When sensing CS2 Dark (Error code,

400FF00 is subdivided by location of

sensor.)

9741400

When sensing CS4A Dark (Error code,

400FF00 is subdivided by location of

sensor.)

9741800

When sensing CS4B Dark (Error code,

400FF00 is subdivided by location of

sensor.)

9742100

When sensing CS21A,B Dark (Error

code, 400FF00 is subdivided by location

of sensor.)

9742800

When sensing CS13 Dark (Error code,

400FF00 is subdivided by location of

sensor.)

9743B00

When sensing CS15A,B Dark (Error

code, 400FF00 is subdivided by location

of sensor.)

9744700Cash picking-up fail while cash in

cassette #1 is enough

9745B00

Cash picking-up fail while cash in

cassette #2 is enough

9746B00

When sensing CS31A,B Dark (Error

code, 400FF00 is subdivided by location

of sensor.)

9747B00

When sensing CS41A, B Dark (Error

code, 400FF00 is subdivided by location

of sensor.)

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-12

Error Code Cause Handling

9747C00Cash picking-up fail while cash in

cassette #4 is enough

9749F00Cash picking-up fail while cash in

cassette #3 is enough

974FF00

When sensing bills in the Stacker (Error

code, 400FF00 is subdivided by location

of sensor.)

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-13

13.3 Receipt Printer

Error Code Cause Handling

2001000

Receipt paper jam in the receipt printer.

The jam detection sensor checks if there

is paper before starting operation.

1. Remove paper jam and paper scraps.

2. Check the lever operation position in the

sensor.

3. Check if the sensor is polluted.

4. Check if cable is cut or the connector is wrongly

inserted.

5. Check logic related to the jam detection sensor

of the Slip Printer board.

2001200

The feed lever of the recipt printer is

open.

It was detected that the feed lever was

open before ther receipt printer started to

operate.

1. Close the feed lever.

2. Check if the micro switch of the feed lever

normally functions.

3. Check if cable of the micro switch is cut in the

feed lever and the connector is wrontly inserted.

4. Check logic related to the micro switch of the

feed lever of the Slip Printer board.

2001400

The thermal head of the receipt printer is

overheated (before the receipt printer

starts to operate).

1. Check and replace the thermal printer head.

2. Check logic related to the TPH of the PR board.

2010100Receipt printer lever opened before

printing

1. Close the lever of print head completely

2010200TPH (Thermal Printing Head) overheated

before printing

1. Wait the time until the temperature of head

adequately slow down and try to initialize

2010300Paper jam before printing, cutting paper

or discharging paper

1. Remove jammed paper between printer head

and rollers

2. Check and clean sensor

3. Replace sensor

2010400Detecting no paper before printing (No

paper)

1. Replenish receipt paper

2. Check the status of sensor and its connctor

2010500Detecting paper setting error before

printing

1. Check the status of paper setting

2. Check the sensor status and its connector  

2010600Command is received while doing self-

test

1. After terminating self-test and initialize receipt

printer

2010700Detecting paper low (near end) before

printing

1. Replenish receipt paper

2. Check the status of Near End sensor and its

connctor

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-14

Error Code Cause Handling

2010800 Paper cutting error1. Check the Cutter module

2. Check if printer head lever is properly close

2010900 Dark sensing error before printing

1. Check the status of dark sensor(black mark

sensor)

2. Check whether dip switch # 6 is set or not

(Dip switch # 6 has to be turned on for not using

dark sensing)

2010A00The size of image print data is abnormal

while printing image1. Check the AP version and initialize

2080100 Receipt printer lever opened after printing 1. Close the lever of print head completely

2080200TPH (Thermal Printing Head) overheated

after printing

1. Wait the time until the temperature of head

adequately slow down and try to initialize

2080300Paper jam after printing, cutting paper or

discharging paper

1. Remove jammed paper between printer head

and rollers

2. Check and clean sensor3. Replace sensor

2080400Detecting no paper after printing (No

paper)

1. Replenish receipt paper

2. Check the status of sensor and its connctor

2080500 Detecting paper setting error after printing1. Check the status of paper setting

2. Check the sensor status and its connector

2080600Command is received while doing self-

test

1. After terminating self-test and initialize receipt

printer

2080700Detecting paper low (near end) after

printing

1. Replenish receipt paper

2. Check the status of Near End sensor and its

connctor

2080800 Paper cutting error1. Check the Cutter module

2. Check if printer head lever is properly close

2080900 Dark sensing error after printing

1. Check the status of dark sensor(black mark

sensor)

2. Check whether dip switch # 6 is set or not

(Dip switch # 6 has to be turned on for not using

dark sensing)

2080A00The size of image print data is abnormal

while printing image1. Check the AP version and initialize

2DN0000Failed to connect communication

between Receipt printer and SP

1.Check if communication cable or com port is not

connected

9720000Communicate fail during opening printer

driver (PTR SP)

1. Check if communication cable or com port is not

connected

9722010Communicate fail during opening printer

driver (PTR SP)

1. Check if communication cable or com port is not

connected

9722DN0Failed to connect communication

between Receipt printer and SP

1. Check if communication cable or com port is not

connected

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-15

13.4 Rear Operator Panel (Option)

Error Code Cause Handling

9704020 Failed to create file

9704021 Failed to read file

9704022 Failed to write file

9704023 Failed to close file

9704024 Failed to delete file 

9704025 Failed to copy file

9704030 Failed to create Registry

9704031 Failed to read Registry

9704032 Failed to write Registry

9704034 Failed to delete file

9704040 Failed to create Thread

9704043 Failed to terminate Thread

9704050 Failed to create Process

9704053 Failed to terminate Process

9704060 Failed to create Memory

9704061 Failed to read Memory

9704062 Failed to write Memory

9704063 Failed to close Memory

9704068 Invalid pointer

9704070 Failed to create Mutex

9704073 Failed to release Mutex

9704076 Failed to wait time out Mutex

9704080 Failed to create Event

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-16

Error Code Cause Handling

9704086 Failed to wait time out Event

9704100 Failed to connect polling or timeout

9704101 Failed to connect polling or line error

9704102 Timeout to send polling

9704103 Failed to close polling or timeout

9704104 Failed to close polling or line error

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-17

13.5 Miscellaneous

Error Code Cause Handling

1030100 Key data error from host 1. Contact to host

7000100 It’s impossible to read the version aftertransferring to the CduSetup menu.

7000200It’s impossible to read the version after

CDU Setup.

7000300User’s setting values are different from

the actual written setting value.

9701010Communication fail between PIN driver

(PIN SP) and pinpad

1. Check communication cable or com port is not

connected

9701012 Command sending fail to pinpad

1. Check communication cable or com port is not

connected

9701016 Data receiving fail from pinpad (EPP)1. Check if communication cable or com port is

not connected

9701017 Data sending fail from pinpad (EPP)1. Check if communication cable or com port is not

connected

9701031Pinpad (EPP) configuration data reading

error

1. Reboot ATM

2. Re-install software

9701040Failed to produce Thread for pinpad

(EPP)

1. Reboot ATM

2. Re-install software

9701060 Failed to create buffer for pinpad (EPP)

1. Reboot ATM

2. Re-install software

9701068MapView of File Fail in Create

ShareMemory Method for EPP

1. Initialize Pin SP.

2. Call your attendant

9701070 Create Mutex Fail for SIU(Sensor)1. Initialize Pin SP.

2. Call your attendant

9701102 COM handle is null for EPP1. Initialize Pin SP.

2. Call your attendant

9701111 BCC error from pinpad (EPP)1. Reboot ATM

2. Replace pinpad

9701150Pinpad (EPP) is down when it receives

an 'Initializing’ command

1. Reboot ATM

2. Replace pinpad

9701151Pinpad (EPP) is down when it receives

an 'Get Status' command

1. Reboot ATM

2. Replace pinpad

9701152Pinpad (EPP) is down when it receives

an 'Clear Func Key' command

1. Reboot ATM

2. Replace pinpad

9707082Failed the message transmission for the

fire event for VFD

It is a software error. On AP logic, check the event

for the command executed before closing

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-18

Error Code Cause Handling

ex) After connection is closed, an event

for the previous command is arrived.

connection.

D140100 Disconnected by unknown reason

D140200 Disconnected by Remote Party rejectedcall

D140300 Disconnected by Local phone picked up

D140400 Disconnected by Forwarded

D140500 Disconnected by Unreachable

D140600 Disconnected by Congestion

D140700 Disconnected by Incompatible

D140800 Disconnected by Bad Reason

D160100 Disconnected by Bad Address 1. Check the host.

D160200 Disconnected by Unavailable 1. Check the host.

D170X00

No carrier

No carrir during data transmission after

the modem is connected.

2. Check the host.

3. Check if the transaction card is valid.

4. Check line noise.

5. Check the modem controller and logic.

D170100No carrier before sending data after

modem connection

1. Check phone line status

2. Check ground of AC power and noise between

modem cable and

power cable

D170200No carrier before receiving ENQ from

host

1. Check phone line status

2. Check ground of AC power and noise between

modem cable and

power cable

D170300No carrier before sending transaction

Inquire data to host

1. Check phone line status

2. Check ground of AC power and noise between

modem cable and

power cable

D170400No carrier after sending transaction

Inquire data to host

1. Check phone line status2. Check ground of AC power and noise betweenmodem cable and

power cable

D170500 No carrier before receiving ACK from host

1. Check phone line status2. Check ground of AC power and noise between

modem cable and

power cable

D170600 No carrier after receiving ACK from host

1. Check phone line status2. Check ground of AC power and noise between

modem cable and

power cable

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-19

Error Code Cause Handling

D320100 Outbound call is aborted

1. Check modem line

2. Replace modem if same error occurs

repeatedly

D320200 Fail to dial to someone

1. Check modem line

2. Replace modem if same error occurs

repeatedly

D410000 CRC mismatch

D410100 No CRC is received Make sure that the host is using CRC

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-20

13.6 Host NG Code

Error Code Cause Handling

7710891 Host line fail Inconsistent with the message of Host

D00B000 Terminal ID mismatched Inconsistent with the message of Host

D00B100 Response Code Mismatched Inconsistent with the message of Host

D00B200 First Field ID Code Mismatched Inconsistent with the message of Host

D00B300 First Des Key Wrong Size Inconsistent with the message of Host

DA00100 Expired card Check the valid date of card.

DA00200 Unauthorized usage Inquire your service provider.

DA00300 PIN error

1. Reenter the password correctly.

2. If the same problem occurs, inject master keyagain by diagnostics or inquire your service

provider.

DA00400 Invalid PIN

1. Reenter the password correctly.

2. If the same problem occurs, inject master key

again by diagnostics or inquire your service

provider.

DA00500 Bank unavailable1. Check the card whether usage or not.

2. Inquire about the problem. 

DA00600 Card not supported Check the card whether usage or not.

DA00700 Insufficient funds Check the fund of account.

DA00800 Ineligible transaction Inquire your service provider.

DA00900 Ineligible account Inquire your service provider.

DA01000 Number of daily withdrawal exceeded Inquire your service provider.

DA01100 Cannot process transaction Inquire your service provider.

DA01400 PIN tries exceeded

1. Reenter the password correctly.

2. If the same problem occurs, inject master key

again by diagnostics or inquire your service

provider.

DA01500 Database problem Inquire your service provider.

DA01600 Withdrawal limit already reached1. Check the limit amount of withdrawal.

2. Check the total paid money from ATM.

DA01700 Invalid Amount Check the input amount during transaction.

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-21

Error Code Cause Handling

DA01800 External decline Inquire your service provider.

DA01900 System error Inquire your service provider.

DA02200 Message edit error Inquire your service provider.

DA02300 Transaction not supported Inquire your service provider.

DA11100 Reversal Declined Inquire your service provider.

DA01100 UNAUTHORIZED TRANSACTION Inquire your service provider.

DA01200

EXPIRED CARD (RBSLynk) or INVALID

SELECTED

TRANSACTION (STANDARD1/2) or

Amount too large (STANDARD3) 

- EXPIRED CARD 

Check the valid date of card. 

- INVALID SELECTED TRANSACTION 

Check the selected transaction 

- AMOUNT TOO LARGE 

Check the input amount during the transaction. 

DA01300

INVALID (RBSLynk) or INVALID

AMOUNT (STANDARD1/2) or ACCOUNT

CLOSED (STANDARD3) 

- INVALID

1. Reenter the password correctly. 

2. If the same problem occurs, inject

master key again by diagnostics or

inquire your service provider. 

- INVALID AMOUNT 

Check the input amount during

transaction. 

- ACCOUNT CLOSED 

Check the account from bank. 

DA01400PIN ERROR (RBSLynk) or INVALID

CARD (COMMON)

- PIN ERROR

1. Reenter the password correctly.

2. If the same problem occurs, inject master key

again by diagnostics or inquire your service

provider.

- INVALID CARD

Check the card whether usage or not.

DA01500 BANK or NETWORK UNAVAILABLE Inquire your service provider.

DA02000 SURCHARGE DISPLAY FAULT Inquire your service provider.

DA02100

UNAUTHORIZED USE (STANDARD1/2)

or Routing lookup problem

(STANDARD3) 

Inquire your service provider.

DA02200 EXPIRED CARD Check the valid date of card.

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-22

Error Code Cause Handling

DA02300 INVALID TRANSACTION Inquire your service provider.

DA02400PIN ERROR (RBSLynk) or EXCEEDSWITHDRAWAL LIMIT (STANDARD1/2) or

INSUFFICIENT FUNDS (STANDARD3) 

- PIN ERROR 

1. Reenter the password correctly. 

2. If the same problem occurs, inject master key again by diagnostics or

inquire your service provider. 

- INSUFFICIENT FUNDS 

Check the fund of account. 

DA03000 INELIGIBLE TRANSACTION Inquire your service provider.

DA03100 INELIGIBLE ACCOUNT Inquire your service provider.

DA03200 NETWORK DOWN Inquire your service provider.

DA03900 INVALID CREDIT CARD ACCOUNT Inquire about credit card account to bank.

DA0400 ENTER WHOLE DOLLARS ONLY Check the denomination of your ATM.

DA04100 INSUFFICIENT FUNDS Check the fund of account.

DA04200 NO FURTHER WITHDRAWALS Inquire your service provider.

DA04300 LESSER DOLLAR - RETRYCheck the input amount during transaction. Except

transfer transaction, user have to input more $1

DA04400 LESSER WHOLE DOLLAR - RETRYCheck the input amount during transaction. Except

transfer transaction, user have to input more $1

DA05000 INVALID PIN

1. Reenter the password correctly.

2. If the same problem occurs, inject master key

again by diagnostics or inquire your service

provider.

DA05200 INVALID CHECKING ACCOUNT Check the checking account.

DA05300 INVALID SAVINGS ACCOUNT Check the savings account.

DA05400 EXPIRED CARD Check the valid date of Card

DA05500 BAD PIN

1. Reenter the password correctly.

2. If the same problem occurs, inject master keyagain by diagnostics or inquire your service

provider.

DA05700INVALID TRANSACTION FOR THIS

CARDCheck the card whether usable or not.

DA05800INVALID TRANSACTION FOR THIS

TERMINALInquire your service provider.

DA06100 EXCEEDS WITHDRAWAL LIMIT Check the amount of withdrawal limit.

DA07000 INVALID CARD - NOT A DEBIT CARD Check the card whether usable or not

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-23

Error Code Cause Handling

DA07100NO CREDIT ACCOUNT NUMBER

FOUNDCheck card whether usable or not

DA07500 BAD PIN (MULTIPLE TIMES)

1. Reenter the password correctly.

2. If the same problem occurs, inject master key

again by diagnostics or inquire your service

provider.

DA07800 NO ACCOUNT EXIST Inquire your service provider.

DA08000 INVALID DATE Check local date of ATM.

DA08300 NOT VERIFIED PIN

1. Reenter the password correctly.

2. If the same problem occurs, inject master key

again by diagnostics or inquire your service

provider.

DA08600 NOT VERIFIED PIN

1. Reenter the password correctly.

2. If the same problem occurs, inject master key

again by diagnostics or inquire your service

provider.

DA09000 INVALID TERMINAL TYPE Inquire your service provider.

DA09100 INVALID TERMINAL KEY (RBSLynk) or

NO BANK RESPONSE (COMMON)Inquire your service provider.

DA09200

INVALID ABA, SIC or ACCOUNT

NUMBER (RBSLynk) or

NO NETWORK RESPONSE

Inquire your service provider.

DA09300 TERMINAL IS DEACTIVATED Inquire your service provider.

DA09500

TEST TRANSACTION FOR OTHER

THAN $0.00 (RBSLynk) or MISC.

PROCESSING ERROR (STANDARD3) 

Inquire your service provider.

DA09700EXCEEDING STORE DAILY CREDIT

LIMITCheck the maximum credit limit per day.

DA09800EXCEEDING STORE DAILY DEBIT

LIMITCheck the maximum debit limit per day.

DA01110 TIME OUT Inquire your service provider.

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-24

13.7  Appl ication Error Code (Including Comm. Error)

Error Code Cause Handling

11019100 LOST CARD", DEV_MCU

1102910 LOST WITHDRAW CASH”,DEV_CSH

1102920 LOST DEPOSIT CASH”, DEV_CSH

11039100LOST CARD & SLIP", DEV_MCU |

DEV_SPR

11059100 LOST PB", DEV_PBM

11069100 LOST SLIP", DEV_SPR

2000400 Vault door opened1. Close door

2. Check whether dip switch # 6 is set or not2001300 Paper empty 1. Replenish receipt paper

971A200 Not dispensable from cassette1. Reconfigure denomination

2. Reconfigure currency

991@@91 Power off during transaction 1. Check power supply

C101000CDU Can't Dispense

(Check The Cassette)

1. Check All Cassette Status

D000100

Modem initializing error. An error is

received from the modem controller

after Modem Initialize command isissued.

1. Check modem

2. Reboot ATM

D000200

Reversal transaction failure. Cancellationof the transaction due to an

error having occurred while notes weredispensed was notified to the

host, however, the host did not receive

this notification.

1. Contact to bank to refund

D000300 PIN ERROR 1. Transaction was denied by host

D000400 INVALID PIN 1. Transaction was denied by host

D000500 BANK UNAVAILABLE 1. Transaction was denied by host

D000600 CARD NOT SUPPORTED 1. Transaction was denied by host

D000700 INSUFFICIENT FUNDS 1. Transaction was denied by host

D000800 INELIGIBLE TRANSACTION 1. Transaction was denied by host

D000900 INELIGIBLE ACCOUNT 1. Transaction was denied by host

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-25

Error Code Cause Handling

D001000 DAILY LIMIT EXCEEDED 1. Transaction was denied by host

D001100 UNABLE TO PROCESS 1. Transaction was denied by host

D001200

1. AMOUNT TOO LARGE

2. This error code means “InvalidTransaction” at ATM connected

to RBS-LYNK.

1. Transaction was denied by host

D001300

1. ACCOUNT CLOSED

2. This error code means “Invalid

Amount” at ATM connected

to RBS-LYNK.

1. Transaction was denied by host

D001400

1. PIN TRIES EXCEEDED

2. This error code means “Invalid Card

Number” at ATM connected

to RBS-LYNK.

1. Transaction was denied by host

D001500 UNABLE TO PROCESS 1. Transaction was denied by host

D001600WITHDRAWAL LIMIT ALREADY

REACHED1. Transaction was denied by host

D001700 INVALID AMOUNT 1. Transaction was denied by host

D001800 EXTERNAL DECLINE 1. Transaction was denied by host

D001900 SYSTEM ERROR 1. Transaction was denied by host

D002000

1. CONTACT CARD ISSUER.

2. This error code means “Surcharge

screen should havebeen displayed” at ATM connected to

RBS-LYNK.

1. Transaction was denied by host

D002100 ROUTING LOOKUP PROBLEM 1. Transaction was denied by host

D002200 UNABLE TO PROCESS 1. Transaction was denied by host

D002300 TRANSACTION NOT SUPPORTED 1. Transaction was denied by host

D002400 Exceeds Issuer Withdrawal Limit 1. Transaction was denied by host

D003900 No Credit Account 1. Transaction was denied by host

D005100 Insufficient Funds 1. Transaction was denied by host

D005200 No Checking Account 1. Transaction was denied by host

D005300 No Savings Account 1. Transaction was denied by host

D005400 Expired Card 1. Transaction was denied by host

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-26

Error Code Cause Handling

D005500 Incorrect Pin 1. Transaction was denied by host

D005700 Transaction not Permitted – Card 1. Transaction was denied by host

D005800 Transaction not Permitted – Terminal 1. Transaction was denied by host

D006100 Exceeds Withdrawal Limit 1. Transaction was denied by host

D007500 PIN Tries Exceeded 1. Transaction was denied by host

D007800 No Account 1. Transaction was denied by host

D008000 Invalid Date 1. Transaction was denied by host

D008300 Can not Verify PIN 1. Transaction was denied by host

D008600 Can not Verify PIN 1. Transaction was denied by host

D009100 Bank Unavailable 1. Transaction was denied by host

D009200 System Unavailable 1. Transaction was denied by host

D009300 Transaction Serial Number mismatched 1. Transaction was denied by host

D009400

Record Format Mismatched. Check if a

proper AP for the host

has been loaded.

1. Transaction was denied by host

D009500Routing Identification Mismatched. Check

the routing Identification.1. Transaction was denied by host

D009600Terminal Identification Mismatched.

Check the terminal Identification.1. Transaction was denied by host

D009700 Response Type Mismatched (Reversal) 1. Transaction was denied by host

D009800 Response Type Mismatched (Day Close) 1. Transaction was denied by host

D009900 Response Type Mismatch (Config.) 1. Transaction was denied by host

D009A00

Response Type Mismatch

(Withdrawal/Balance/Transfer)1. Transaction was denied by host

D009B00 STX missing 1. Check modem cable2. Contact to host

D009C00 ETX missing1. Check modem cable

2. Contact to host

D009D00 FS missing (next to Response Code)1. Check modem cable

2. Contact to host

D009E00FS missing(next to Retrieval Reference

Number)

1. Check modem cable

2. Contact to host

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-27

Error Code Cause Handling

D009F00FS missing(next to System Trace Audit

Number)

1. Check modem cable

2. Contact to host

D00A000 FS missing (next to Account Balance)1. Check modem cable

2. Contact to host

D00A100 FS missing (next to Available Balance) 1. Check modem cable2. Contact to host

D00A200 FS missing (next to Surcharge Amount)1. Check modem cable

2. Contact to host

D00A300FS missing (next to Authorization

Response Text)

1. Check modem cable

2. Contact to host

D00A400 ETX position is not correct.1. Check modem cable

2. Contact to host

D00A500FS missing (next to Total Cash Dispense

Amount in the Day Close message)

1. Check modem cable

2. Contact to host

D00A600FS missing (next to Total Non CashDispense Amount in the Day Close

message)

1. Check modem cable

2. Contact to host

D00A700FS missing (next to Total Surcharge

Amount in the Day Close message)

1. Check modem cable

2. Contact to host

D00A800FS missing (next to Surcharge Amount in

the Configuration message)

1. Check modem cable

2. Contact to host

D00A900ETX missing (in the Configuration

message)

1. Check modem cable

2. Contact to host

D00AC00 MAC MISTCHED Inconsistent with the message of Host

D00C100 Host MAC result error Check the key mode and MAC value

D00C200 ATM MAC result error Check the key mode and MAC value

D011100 REVERSAL DECLINED1. Check modem cable

2. Contact to host

D022200 PIN CHANGE DECLINED1. Check modem cable

2. Contact to host

D030000

No response from the modem controller

within a specified time

after issuance.

1. Check modem cable

2. Contact to host and phone company

D100000 No connection1. Check modem cable

2. Contact to host and phone company

D110000 ENQ was not received from the host.1. Contact to phone company

2. Contact to host

D120000

Transmission error : Failed to receive the

whole data within 5 seconds

after Inquireing the modem to send the

data.

1. Contact to phone company

2. Contact to host

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-28

Error Code Cause Handling

D130000

NAK has been sent three times or more.

Failed in receiving the data due to parity

or LRC error. Therefore, sent NAK to the

host and Inquireed to send the data again

three times or more.

1. Contact to phone company

2. Contact to host

D150000

1. Modem dial connection time-out (while

dialing the modem)

2. No response from host for 60 seconds.

1. Try later

2. Contact to host and to phone company

D170X00

No carrier

No carrier during data transmission after

the modem is connected.

D180000 No dial tone 1. Check modem

D190000 No Answer1. Check phone number

2. Contact to telephone company and host

D200000 Dial(Line) busy1. Make a transaction later

2. Check ground phone line status

D210000

Response time-out (30 seconds) forModem Initialize command before

the modem was connected.1. Check modem

D220000 EOT was not received from the host.1. Check phone line status

2. Contact to host

D320000

1. Dial connecting time-out (60Sec) ordial connection error

2. Host response message time-out

(60Sec).

1. Check phone line status

2. Contact to host

POWERAB UPS ABNORMAL 1. Check UPS

POWERAC POWER OUT OR AC OFF1. Check AC power status and environment

2. Check UPS

POWERBA BATTERY LOW1. Check AC power status and environment

2. Check UPS

(RBS-

LYNK)

Invalid Transaction/Amount.

Surcharge screen should have been

displayed.

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  MoniMax 5100T 13. Error Code and Troub leshooting

13-29

13.8 Application Error Code (Middleware Program Associated)

Error Code Cause Handling

9799499 DISPENSER COUNT ERROR

9799901 DOOR CHECK

9799902 LIGHT ERROR

9799903 SPL ERROR

9799904 PIN ERROR

9799905 SENSOR CHECK

9799907 UPS ERROR

9799908 SCREEN ERROR

9799301 MCU RETRACT OVER

9799601 PBM RETRACT OVER

8217091 MCU EXIST

8216091 CASH EXIST

8218091 PBM EXIST

97911XX DEV_JPR Timeover Error Code

97912XX DEV_SPR Timeover Error Code

97913XX DEV_MCU Timeover Error Code

97914XX DEV_CDU Timeover Error Code

97915XX DEV_BRM Timeover Error Code

97916XX DEV_PBM Timeover Error Code

97918XX DEV_PIN Timeover Error Code

9791AXX DEV_FNG Timeover Error Code

9791BXX DEV_VFD Timeover Error Code

97921XX DEV_JPR FATALERROR (WARNING)

97922XX DEV_SPR FATALERROR (WARNING)

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  MoniMax 5100T 13. Error Code and Troub leshooting

Error Code Cause Handling

97923XX DEV_MCU FATALERROR (WARNING)

97924XX DEV_CDU FATALERROR (WARNING)

97925XX DEV_BRM FATALERROR (WARNING)

97926XX DEV_PBM FATALERROR (WARNING)

97928XX DEV_PIN FATALERROR (WARNING)

9792AXX DEV_FNG FATALERROR (WARNING)

9792BXX DEV_VFD FATALERROR (WARNING)