Operating Manual

Atomic 300 DCS®

™

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Atomic 300 DCS®Table of Contents

The following safety instructions must be followed as shown in this operating manual. Failure to do so may result in hazard to health or possible death.

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Operative Range and Correct Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Stand-by Power Supply (Generator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Advice for Operators of Dust Containment Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operator Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7 Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Set-up Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Dust Collection Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10

Schematics / Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 14

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 90 Day Performance Pledge Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

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Atomic 300 DCS®Atomic 300 DCS® Technical Data

Unit Specifications __________________________________________________________________Model: Bona® Atomic 300 DCS®

Manufacturer: Bona US

(800) 872-5515

bona .com

Dust Capacity: 30 gallon

Dust Hose Connection: 2in (6 .3cm) / 1 .5in (5 .1cm)

Dimensions: Length 40in (102cm)

Width 24in (61cm)

Height 49in (125cm)

Weight 176lbs . (80Kg)

Connected loads of the electrical system: Power: Single 2 .1 HP Motor

Electrical Connection: 120v 15amp 50-60Hz Single Phase

Operative Range and Correct Usage ____________________________________________________The Bona Atomic 300 is designed to be used for the purpose of collecting hardwood floor sanding dust . The machine cannot be used for other purposes . The manufacturer will not be liable for damages resulting from incorrect usage . In case of improper usage the user is responsible for all risks and damages .

Stand–by Power Supply (Generator) ____________________________________________________If the Bona Atomic 300 is operated using a generator, the generator must be operated in accordance with the current local electrical code (this applies in particular to the protective ground conductor) in order to ensure that all safety devices are functioning and to be able to eliminate possible damage to electrical components .

Advice for Operators of Dust Containment Systems ________________________________________During the operation of the Bona Atomic 300 it may be possible to exceed the acceptable noise level of 79 db(A) . This is dependent on the different job site environments and other local factors . When the noise level exceeds this safety threshold, the machine operator and persons working near the machine must wear approved sound–insulating devices .

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Atomic 300 DCS®Operator Safety Instructions

DANGER means: Severe bodily injury or death can occur to you or other personnel if the statements found on this machine or in this Owner’s Manual are ignored or are not adhered to . Read this entire manual before operating this machine .

WARNING means: Injury can occur to you or to other personnel if the WARNING statements found on this machine or in this Owner’s Manual are ignored or are not adhered to . Damage to the machine or to other property may occur as well, if the WARNING is ignored .

NOTE: The reading and understanding of the Owner’s Manual is imperative prior to operating this machine . If you or your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine . Si Ud . o sus operadores no pueden leer el inglés, el contenido completo de este manual será explicado antes de intentar operacion de esta máquina .

Sanding/finishing wood floors can create an environment that can be explosive . The following safety procedures must be adhered to:

•Cigarettelighters,pilotlights,andanyothersourcesofignitioncancreateanexplosionwhenactiveduringa sanding session . All sources of ignition should be extinguished or removed entirely, if possible, from the work area .

•Workareasthatarepoorlyventilatedcancreateanexplosiveenvironmentwhencertaincombustiblematerialsarein the atmosphere; i .e ., solvents, thinners, alcohol, fuels, certain finishes, wood dust and other combustible materials . Floor sanding machines can cause flammable material and vapors to ignite . Read the manufacturer’s label on all chemicals being used to determine combustibility . Keep the work area well ventilated .

•Hittinganailwhilesandingcancausesparksandcreateanexplosionorfire.Alwaysuseahammerandpunchto countersink all nails before sanding floors .

Electrocution could occur if the machine is used on a power circuit that repeatedly trips or is undersized . Have a licensed electrician check the fuse, breaker, or power supply .

Electrocution could occur if maintenance and repairs are performed on a unit that is not properly disconnected from the power source . Disconnect the machine from all power .

Electrocution could occur if the machine is used on an ungrounded electrical circuit . Never remove or disable the grounding supply conductor on the electrical cord .

Consult an electrician if the grounding conductor is missing or if you suspect your circuit is not grounded properly .

Use of this machine with a damaged power cord or plug could result in an electric shock . Do not pull or carry by cord, use power cord as a handle, close a door on cord, or pull cord around sharp edges or corners .

Do NOT unplug by pulling on cord . To unplug, grasp the plug, not the power cord . Do NOT handle plug or operate machine with wet hands . Do NOT put any objects into motor openings .

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Atomic 300 DCS®Atomic 300 DCS® Operator Safety Instructions (con’t)

Electrocution or injury could occur if the power cord is run over and damaged by the sanding machines . Keep the cord from contact with the sanding heads . Always lift the cord over the machine and sand away from the cord .

Moving parts on this machine can cause serious injury and or damage . Keep hands, feet, hair, and loose clothing away from all moving parts of the unit .

Operating a vacuum without all guards, doors, or covers in place can cause an injury or damage .

Do not pick up any objects that are hot, burning or smoking, such as cigarettes, matches or cinders .

Injury to the operator or bystanders could occur if the machine is plugged in while performing maintenance, servicing, changing filter, or inspecting . Always unplug machine when not in use .

Do not use solvents or other flammable products to clean this machine .

Danger: Dry use only . Do not use for liquid recovery, which could result in motor failure, electric shock, and electrocution .

Airborne sanding dust should not be breathed in while operating a sander . Always wear an approved particulate respirator while operating sanding equipment .

Injury to the eyes and or body can occur if protective clothing and or equipment is not worn while sanding . Always wear safety goggles, protective clothing, hearing protection, and a dust mask while sanding . Exposure to high noise levels can cause hearing loss or impairment . Wear OSHA-approved hearing protection (earmuffs) when using this equipment .

Bodily injury could occur if power is supplied to the machine with the power switch already in the “ON” position . Always check to assure the power switch is “OFF” before connecting the machine to its power source .

Do not use this machine as a step or furniture . Do not ride on this machine .

Check filters . Clogged filters may lead to overheating and subsequent electrical problems which may lead to machine failure or electrical shock .

Do not put any objects into openings . Do not use with blocked openings . Keep free from dust, lint, hair or anything that may reduce airflow .

KEEP AWAY FROM CHILDREN

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Atomic 300 DCS®General Information

Description of the Machine ___________________________________________________________The Bona® Atomic 300 DCS® is a dust collection system with a powerful vacuum motor that runs on 120 volts 50/60Hz .

An onboard cyclone separator collects and deposits most of the dust during operation into the main collection barrel . A small percentage of dust may also be collected in the filter chamber located beneath the motor housing . Both of these collection areas are designed to be used with a properly sized bag in place for dust collection efficiency and ease of disposal .

In addition, a patent-pending AirBlast™ filter cleaning mechanism is integrated into the bottom of the motor housing .

Included __________________________________________________________________________• Bona® Atomic 300 DCS® (part # AD0003430)

• Operating Manual

• Docking Station ( 1 )

• 2” Lead Hose with Cuffs ( 25’ )

• 2” Smooth-Bore Hose with Cuffs ( 50’ )

• 1 1/2” Smooth-Bore Hose with Cuffs ( 50’ )

• Hose Carry-Bags ( 2 )

• Aluminum Y-Splitter ( 1 )

• 30” x 30” 20 gal . Collection Bags - 6mil ( 2 )

• 38” x 48” 30 gal . Collection Bags - 4mil ( 5 )

• Power Cord with Plugs ( 1 )

Set-up Instructions _________________________________________________________________

Install properly sized plastic collection bag into main collection barrel and filter chamber with bag excess gathered and smoothly draped over edge of tank .

DO NOT RUN UNIT WITHOUT COLLECTION BAGS IN PLACE AS THIS WILL ALLOW DUST TO BE PULLED DIRECTLY INTO THE MOTOR HOUSING, WHICH WILL THEN FLOW OUT OF THE EXHAUST PORT, CONTAMINATING THE WORK ENVIRONMENT!

USE ONLY HEAVY DUTY BAGS! ( 4mil or greater ) Thin bags may tear, pop and or pull into the cyclone during operation.

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Atomic 300 DCS®Atomic 300 DCS®

1 .) Plug into any grounded 120v 15 or 20amp outlet . Confirm that collections bags are installed in both collection/filter chamber barrels; all hoses and connections are secure; lids are latched and sealed . Press ON/OFF switch to ON position .

Hour Meter .

Secure latches on barrels . The hook latches are adjustable . Occasionally adjust tension on the latches to insure an adequate seal .

Attach negative pressure hoses to ports on both collection barrels .

Cyclone has a T-hook that fits in tray slot for easy maintenance .

Included docking station can be bolted to vehicle/trailer floor for secure transportation when used with locking strap .

General Information (con’t)

Operating Instructions_________________________________________________________________

2 .) This unit collects over 98% of the dust in the cyclone collection barrel during operation . Eventually the small amount of dust that gets in the filter chamber will begin to clog the HEPA filter, thereby creating air flow resistance and loss of performance . The unit is equipped with a minihelic gauge that measures the resistance of airflow through the filter . When the gauge reaches approximately 36”h20, the filter should be cleaned with the use of the AirBlast™ clearing system . The AirBlast™ clearing operation should be repeated every 1-2 hours, but varies with amount of dust being collected over a given period .

3 .) To clean the filter simply pull the AirBlast™ catch lever back quickly and release . Repeat . The filter has been cleaned and you are ready to continue operation .

Dust Collection Capacity______________________________________________________________ The dust collection barrel has a 30 gallon capacity . The actual dust collection capacity should be based on whatever is an acceptable weight to handle for the operator . If the barrel is filled to create an unmanageable weight for an individual to safely lift, operator is required to utilize a mechanical lifting device to dispose of dust in an approved receptacle . Consult and abide by local regulations regarding disposal of debris .

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Atomic 300 DCS®Maintenance and Inspection

Special attention to regular maintenance of the machine and its parts are imperative for effective operation and safety .

In order to prevent unnecessary downtime it is recommended to keep a limited number of spare parts on hand .

The following should be replaced at least every 1000 hrs of operation . Upon inspection, if filter damage is noticed, replace immediately .

Bona Item # AS37B0368 HEPA Filter Cartridge (1 / unit)

Bona Item # AS37H0651 Brush Set Motor Brushes (1 set / unit)

Daily Maintenance and Inspection ______________________________________________________

•Cleanallsurfaceswithadry,lintfreecloth

•Inspectallelectricalcablesforcutsandreplacedamagedchords

•Checkallelectricalconnectionsaresecureandsnug

•Inspectfilterforanyvisibledamage

•Inspectmotorexhaustareatoinsurenodusthasbeenblowingout

•Removedustcollectionbagsfromcollectionbarrelandfilterchamber and properly dispose of in accordance with local regulations .

•Checkelectricalconnectionsforcleanliness.

•Checkdustcollectionbarrelandfilterchambertoinsurethatthebagshavebeenchanged.

•Checkhosestoassuretightconnections.

•Checkhosesconnectedtofilterlidfordamage.

•Makesurelidsealsareingoodconditionandthattheysealproperly.

•Checklatchesonthelidsandadjustaccordingly.

•Checkcastersfordebrisandmakesuretheyareingoodworkingcondition.

If machine is not collecting dust at an adequate level to meet all local regulations and job requirements, shut down vacuum system and sanding machines to immediately perform repairs and maintenance procedures.

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Atomic 300 DCS®Atomic 300 DCS® Troubleshooting

Failure Possible Reasons of Failure Corrective Action

Too much dust getting into the filter chamber and bag gets sucked up into cyclone during operation

Suction leak in the cyclone lid Adjust latches . Replace lid seal .

Suction leak around one of the cyclone collection barrel wheel stems

Check by running with a little bit of dust in the tank with no bag . If leaking you will notice a blow pattern of dust around the leaking wheel stem . Repair seal and tighten .

Suction leak at the equalizer vacuum hose on the side of the collection barrel

Check the seal on the port plate and insure the small hose cuff is glued on hose securely and not leaking air .

Too much dust getting into the filter chamber and bag is sucked tight to the side of cyclone collection barrel during operation (which is normal)

Cyclone has debris stuck in it Inspect inside of cyclone and remove debris .

Cyclone lid is not sealing properly Adjust latches . If problem persists Replace seal on cyclone lid assembly .

Not enough suction Filter is clogged The gauge should read zero after cleaning with AirBlast™ valve . If not, actuate AirBlast™ valve and change plastic bag in filter chamber .

A lid is not sealed properly Check lid seals and replace if necessary or adjust latches .

Vac motor not operating properly Check input voltage to insure proper level . Replace motor brushes or motor if necessary .

Disconnected or damaged hose(s) Inspect hoses for proper connections or damage . Re-connect or replace if damaged .

Dust is not being picked up but the vacuum seems to be working properly

Dust shroud on sanding machines are damaged, not down on the floor surface or ineffective

Repair shroud, check for effectiveness and move down closer to the surface if necessary . Replace with sanding machines designed for dust containment .

Dust is blowing out of exhaust port on motor housing

Filter seal is compromised Remove filter, inspect seal and replace on unit . If problem persists replace filter .

Filter is damaged Replace filter .

Bags are not in both barrels Place bag in both barrels .

There is a hole in one of the bags . Replace damaged bag .

Prior to any repair work on the machine or drives, the machine must be secured against unintentional start-up . Put the machine in its Safety-off position .

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Atomic 300 DCS®Troubleshooting (con’t)

Failure Possible Reasons of Failure Corrective Action

Motor is not running Circuit breaker is blown Reset breaker .

Switch is bad Replace switch .

Getting no power from power connections

Check connections on all terminals .

Motor is bad Replace motor .

Motor brushes need to be changed Replace motor brushes .

For more information or questions contact Bona Technical Support at (800) 872-5515 or bona .com

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Atomic 300 DCS®Atomic 300 DCS® Schematics / Parts List

Part # Key DescriptionAS37B0376 1 Tray 300

AS37B0377 2 Motor Housing 300

AS37B0378 3 Lid Assembly Filter 300

AS37B0379 4 Tank Assembly Filters 300

AS37H0161 5 10” x 1 1/2” Wheel

AS37H0551 5 3” White/Clear SDH Helix Hose

AS37B0380 7 Cyclone Lid 300

AS37B0362 8 Tank Assembly Cyclone

AS37H0395 9 Tank Strap Assembly

AS37H0348 10 2 1/2” Wire Wound Hose

AS37H0362 11 4” Swivel Caster (long stem)

AS37H0386 12 Tank Clamp-Yellow Handle

AS37B0381 13 Chassis 300

7. CYCLONE LID

1. TRAY 300

2. MOTOR HOUSING 300

CONTROL PANEL 3008. TANK ASSEMBLY CLYCLONE

5. 10" Wheel

3. LID ASSEMBLY FILTER 300

4. TANK ASSEMBLY FILTERS 300

12. TANK CLAMP

11. 4" CASTER

13. CHASSIS

10. 2 1/2 HOSE

6. 3" CYCLONE HOSE

9. TANK STRAP ASSEMBLY

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Atomic 300 DCS®

14 2. MOTOR HOUSING B300

15

22

20

21

17

19

18

16

Schematics / Parts List (con’t)

Part # Key DescriptionAS37B0377 2 Motor Housing 300

AS37B0371 14 Motor Housing Side Cover 600 300

AS37B0370 15 Motor Bracket

AS37H0065 16 Vac Motor 120v Tangential Bypass (Bona Atomic 300 or 600)

AS37B0367 17 Slide Valve Manifold Metal (top) 600 300

AS37H0668 18 Slide Valve Spring

AS37H0670 19 Slide Valve Manifold plastic (top)

AS37H0671 20 Slide Valve Retainer Plastic (sides)

AS37H0664 21 Slide Valve Slide plastic (bottom)

AS37B0368 22 Slide Valve Slide Metal (bottom) 600

Part # Key DescriptionAS37H0161 5 10” x 1 1/2” Wheel

AS37H0362 11 4” Swivel Caster (long stem)

AS37H0673 23 1 1/2” Black Square Tubing Inserts

AS37H0387 24 1 1/8” Wide x 1/2” Thick Black Plastic- Strips for Tank to Sit On

5

11

24

23

4

JORDI P.DIMENSIONAL TOLERANCESUNLESS OTHERWISE NOTED

DON'T SCALE

TITLEMC300MHA-RB

PART #CHECKED

DWN BY

FINISH

MATERIAL

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFDUSTLESS TECHNOLOGIES. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFDUSTLESS TECHNOLOGIES IS PROHIBITED.

X.015

XX.01

ANG1

XXX.005

UNITS= INCHES DATE 2/9/2012

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Atomic 300 DCS®Atomic 300 DCS® Schematics / Parts List (con’t)

Part # Key DescriptionAS37B0382 25 Control Panel Face

Plate 300

AS37H0372 26 20 amp Panel Breaker

AS37H0665 27 Minihelic Gauge

AS37H0095 28 Hour Meter

AS37B0383 29 Control Panel Body 300

AS37H0686 30 Twist-Lock Male Flanged Receptacle, 120v

AS37H0669 31 Handle Grips

AS37H0086 32 Power Switch (Pro Series)

31

30

29

27

28

26

25

32

SHEET 4 OF 6DIMENSIONAL TOLERANCESUNLESS OTHERWISE NOTED

DON'T SCALE

REV

TITLEMC300HAB

APART #

CHECKED

DWN BY

FINISH

MATERIAL

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OFDUSTLESS TECHNOLOGIES. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OFDUSTLESS TECHNOLOGIES IS PROHIBITED.

SIZEX.015

XX.01

ANG1

XXX.005

UNITS= INCHES DATE 2/8/2012 MC300 HANDLE ASSEMBLY

35

34

12

33

36

Part # Key DescriptionAS37H0386 12 Tank Clamp - Yellow

Handle

AS37H0381 33 Handles for Tank

AS37H0693 34 3/4” Equalizer Hose Flange

AS37H0660 35 30 gal Collection Barrel, Bona Atomic 600, 300

AS37H0365 36 2” Swivel Dual Caster

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Atomic 300 DCS®Schematics / Parts List (con’t)

Part # Key DescriptionAS37B0378 3 Lid Assembly Filter

300

AS37H0386 12 Tank Clamp - Yellow Handle

AS37H0052 37 Filter SBTX 15 .5” 3 Hook Conical Bona Atomic 300, 600

AS37H0388 38 20 gal Filter Barrel Bona Atomic 300

AS37H0086 32 Power Switch (Pro Series)

38

12

37

3

Part # DescriptionAS37B0354 2 Way Metal Splitter (2” x 2” x 2”)

AS37H0058 4 MIL x 30 gal Bag 38” x 48”

AS37H0055 6 MIL x 20 gal Bag 30” x 30”

AS37H0959 Crate 300

AS37H0088 Docking Station

AS37B0349 1 .5” x 50’ Hose With Cuffs B Blue

AS37B0350 2” x 25’ Hose With Cuffs (1 @ 2” ID 1 @ 2 .5” ID) B Blue

AS37B0352 2” x 50’ Hose With Cuffs (2 @ 2” ID) B Blue

AS37H0087 Carry Bag for Hose

AS37B0356 Bona 300 Manual

AS37H0093 Power Cord 110v 25’ (gray, non marking)

AS37H0094 Dock Station Strap, Pull Type, Black

Part # DescriptionAS37H0687 Twist-lock Female Connector End 120v

AS37B0357 #44 2 1/2” x 1/2” Hose Clamp

AS37H0674 2 1/2” Wire Wound Hose Cuff

AS37B0355 #48 3” Blue Turn Key Clamp

AS37H0373 3/4” Hose Barb Tee

AS37H0355 3/4” Hose Cuff

AS37H0278 3/4” Wire Wound Hose

AS37H0667 Blue 3/8” Hose

AS37H0552 3” Cuff, White for 3” SDH Helix Hose

AS37H0374 3/4” Tube Cap

AS37H0289 Utility Hook

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Atomic 300 DCS®Atomic 300 DCS® Limited Warranty

Part # DescriptionAS37H0687 Twist-lock Female Connector End 120v

AS37B0357 #44 2 1/2” x 1/2” Hose Clamp

AS37H0674 2 1/2” Wire Wound Hose Cuff

AS37B0355 #48 3” Blue Turn Key Clamp

AS37H0373 3/4” Hose Barb Tee

AS37H0355 3/4” Hose Cuff

AS37H0278 3/4” Wire Wound Hose

AS37H0667 Blue 3/8” Hose

AS37H0552 3” Cuff, White for 3” SDH Helix Hose

AS37H0374 3/4” Tube Cap

AS37H0289 Utility Hook

This Bona product is warranted to be free from defects in materials and workmanship under normal use and service for a period of two years from the date of purchase when operated in accordance with the instructions included .

This warranty is extended only to the original purchaser of this product. It does not cover normal wear on parts such as dust collection bags, filters, electronic components, electrical cords, motor brushes or rubber parts.If a problem occurs with this product, you should contact your nearest Bona Distributor, or Bona US directly for the authorized repair location closest to you . All freight costs in shipping the machine to the repair location are to be paid by the purchaser .

Bona US’s liability under this warranty is limited to repair of the product and/or replacement of parts and is given to the purchaser in lieu of all other remedies, including incidental and consequential damages .

Contact:

Bona US

2550 South Parker Road, Suite 600

Aurora, CO 80014

800 .872 .5515

90 Day Performance PledgeInnovation, quality and performance drive Bona’s Machine and Atomic Dust Containment business and are always the ultimate goal we strive for when

developing products for our customers.

To this end, Bona makes the following pledge:

If the purchased Bona machine does not perform as designed, due to a manufacturing defect during the first 90 days, the customer may choose to

have the machine repaired at no cost or can return the machine for a full refund.After 90 days the standard machine warranty will apply.