atra topics 2011

2
© 2011 ATRA. All Rights Reserved. Table of Contents GENERAL MOTORS ALL Module Damage After Replacement .............. 20 4T40/45E Miss, TCC Surge, 2.2L, 2.4L......................... 22 Stalls When Coming to a Stop ...................... 23 DTC P1818 Multiple Other Concerns ........... 24 Harsh Engagements and Shifts .................... 25 4T65E P0741 TCC Circuit Performance................... 26 P0741 After Rebuild ..................................... 27 Mutiple Codes.............................................. 30 Harsh Shifts, Multiple Codes ....................... 31 DTC’s, Lack of Power, Shift Concerns........... 33 4L30E Tie-Up on the 3-4 Shift ................................ 34 4L60/65/70E Binding in Reverse ....................................... 36 P0756 SSB Performance .............................. 37 2009/2010 Updates..................................... 39 4L60/80E Quick Circuit Tests ...................................... 41 4L60/65/70E, 6L80/90, 2ML70 “U” Codes, Intermittent Communication ...... 48 4L80E Shuttle Shift 6.5L Diesel .............................. 52 No Line Rise 6.5L Diesel............................... 53 6L45/50 Grinding Noise, No Forward, No Reverse ...... 54 6L80 New Valvebody Bolts .................................... 56 Intermittent Harsh Downshift, Chuggle or Shudder During Deceleration....................... 57 No or Slipping 3rd, 5th, and Reverse, Flare on the 2-3 Shift ........................................... 58 LCT 1000 P0777 and/or P0735 ................................... 62 P0960, Harsh Shifts..................................... 64 P0741 and/or P0218 ................................... 65 Multiple Complaints .................................... 67 NVG 246 Encoder Motor Range Sensor Failure ........... 68 C0308 4X4 Lamp “ON” ................................ 69 NVG 246 and NVG 263 C0327 Encoder DTC .................................... 71 FORD SECTION AWF-21B Introduction ................................................ 74 Vehicle Applications..................................... 75 Clutch and Band Application ....................... 76 Pressure Test ............................................... 77 Valvebody Break Down ................................ 78 FNR5 Harsh 3-4 Shift ............................................ 87 FORD SECTION (continued) 4/5R55E Engine Stall After Rebuild ............................ 88 4R75W 4X4 Inoperative ........................................... 89 5R55N/W/S, 4R/5R44/55E Thermal Element Function .......................... 90 4R/5R44/55E Thermal Element .................. 91 5R55W/S Thermal Element ......................... 94 5R55N Thermal Element .............................. 97 Metal In the Pan ........................................ 100 Torqshift Delay and/or No Reverse ........................... 102 4WD All Bumping When the 4X4 is Engaged ........... 104 AWD Shudder and/or Binding On Turns ............ 106 6F35N Transmission Slips/Shifts Erratic .............. 108 No 4th, 5th or 6th, Gear/ Major Planet Failure ....................................................... 110 IMPORT SECTION RE5R05A Identification and Gear Ratios .................... 114 Fluid Specifications ................................... 119 Clutch and Band Application Chart ........... 120 Hydraulic Function Reverse ...................................................... 122 Neutral ...................................................... 123 1st Gear .................................................... 124 1st Gear (Coast Braking) ............................ 125 2nd Gear ................................................... 126 3rd Gear .................................................... 127 4th gear ..................................................... 128 5th Gear .................................................... 129 5th Gear (Lockup) ...................................... 130 Computer and Wiring Identification ........... 131 Transmission and TCM Connector Pin Identification ............................................. 136 Solenoid Function ...................................... 137 Pressure Switch Identification and Function Type 1......................................... 139 Pressure Switch Identification and Function Type 2......................................... 140 Pressure Switch Apply Charts .................... 141 Temperature Sensors 1 and 2 .................... 143 Park/Neutral Position Sensor..................... 144 Trurbine Revolution Sensors 1 and 2 ......... 145 Output Shaft Speed Sensor........................ 146 Connector Mismatch Blown Fuse ............... 147 Pressure Test ............................................. 148 Turbine Shaft Interchange ......................... 149 Stator Support Interchange........................ 150 Front Planetary Interchange....................... 151

Upload: david-rosado

Post on 30-Oct-2014

254 views

Category:

Documents


16 download

TRANSCRIPT

Page 1: ATRA Topics 2011

© 2011 ATRA. All Rights Reserved.

IntroxTable of ContentsGENERAL MOTORSALLModule Damage After Replacement ..............204T40/45EMiss, TCC Surge, 2.2L, 2.4L.........................22Stalls When Coming to a Stop ......................23DTC P1818 Multiple Other Concerns ...........24Harsh Engagements and Shifts ....................254T65E P0741 TCC Circuit Performance ...................26P0741 After Rebuild .....................................27Mutiple Codes ..............................................30Harsh Shifts, Multiple Codes .......................31DTC’s, Lack of Power, Shift Concerns ...........334L30ETie-Up on the 3-4 Shift ................................34 4L60/65/70EBinding in Reverse .......................................36P0756 SSB Performance ..............................372009/2010 Updates .....................................394L60/80EQuick Circuit Tests ......................................414L60/65/70E, 6L80/90, 2ML70“U” Codes, Intermittent Communication ......484L80EShuttle Shift 6.5L Diesel ..............................52No Line Rise 6.5L Diesel...............................536L45/50Grinding Noise, No Forward, No Reverse ......546L80New Valvebody Bolts ....................................56Intermittent Harsh Downshift, Chuggle or Shudder During Deceleration .......................57No or Slipping 3rd, 5th, and Reverse, Flare on the 2-3 Shift ...........................................58LCT 1000P0777 and/or P0735 ...................................62P0960, Harsh Shifts .....................................64P0741 and/or P0218 ...................................65Multiple Complaints ....................................67NVG 246Encoder Motor Range Sensor Failure ...........68 C0308 4X4 Lamp “ON” ................................69NVG 246 and NVG 263C0327 Encoder DTC ....................................71

FORD SECTIONAWF-21BIntroduction ................................................74Vehicle Applications .....................................75Clutch and Band Application .......................76Pressure Test ...............................................77Valvebody Break Down ................................78FNR5Harsh 3-4 Shift ............................................87

FORD SECTION (continued)4/5R55EEngine Stall After Rebuild ............................ 884R75W4X4 Inoperative ........................................... 895R55N/W/S, 4R/5R44/55EThermal Element Function .......................... 904R/5R44/55E Thermal Element .................. 915R55W/S Thermal Element ......................... 945R55N Thermal Element .............................. 97Metal In the Pan ........................................ 100TorqshiftDelay and/or No Reverse ........................... 1024WD AllBumping When the 4X4 is Engaged ........... 104AWDShudder and/or Binding On Turns ............ 1066F35NTransmission Slips/Shifts Erratic .............. 108No 4th, 5th or 6th, Gear/ Major Planet Failure ....................................................... 110

IMPORT SECTIONRE5R05AIdentification and Gear Ratios .................... 114Fluid Specifications ................................... 119Clutch and Band Application Chart ........... 120Hydraulic Function Reverse ...................................................... 122Neutral ...................................................... 1231st Gear .................................................... 1241st Gear (Coast Braking) ............................ 1252nd Gear ................................................... 1263rd Gear .................................................... 1274th gear ..................................................... 1285th Gear .................................................... 1295th Gear (Lockup) ...................................... 130Computer and Wiring Identification ........... 131Transmission and TCM Connector Pin Identification ............................................. 136Solenoid Function ...................................... 137Pressure Switch Identification and Function Type 1 ......................................... 139Pressure Switch Identification and Function Type 2 ......................................... 140Pressure Switch Apply Charts .................... 141Temperature Sensors 1 and 2 .................... 143Park/Neutral Position Sensor..................... 144Trurbine Revolution Sensors 1 and 2 ......... 145Output Shaft Speed Sensor ........................ 146Connector Mismatch Blown Fuse ............... 147Pressure Test ............................................. 148Turbine Shaft Interchange ......................... 149Stator Support Interchange ........................ 150Front Planetary Interchange....................... 151

Page 2: ATRA Topics 2011

© 2011 ATRA. All Rights Reserved.

Introxii

Table of ContentsIMPORT SECTION (continued)RE5R05A (continued)Center and Rear Planetary Interchange ..... 152Total Unit End Play Specifications............. 153Clutch End Play Specifications.................. 154Torque Specifications ................................ 155Torque Converter Identifications ............... 156Honda/AcuraNo Lockup After Rebuild P0740 ................ 1582002 Odyssey Mistaken TCC Shudder ...... 162AW55-50SNP0740 After Rebuild .................................. 166Subaru 5ATSolenoid Identification .............................. 168

CHRYSLER SECTIONALL ChryslerTCC Cycling In and Out .............................17241TE1989-1995 Solenoid and Switch Circuit Tests ..............................................17642LE, 42RLE“LH” Model Solenoid and Switch Circuit Tests ..............................................179“Liberty and 300” Solenoid and Switch Circuit Tests ..............................................18041TE, 42LE2003-Up Solenoid and Switch Circuit Tests ..............................................18141TES/42RLE2003-Up Solenoid and Switch Circuit Tests .............................................182Chrysler and Mitsubishi TCM Connectors ..18545/545RFE“Ram 3500 and Durango” Solenoid and Switch Circuit Tests ..............................................1862003-Up Solenoid and Switch Circuit Tests ..............................................18762TE2007 Up Solenoid and Switch Circuit Tests ..............................................18868RFE2007-Up Solenoid and Switch Circuit Tests ..............................................18942/44 RE1993 1/2 - 1995 Jeep Solenoid Circuit Test .......................................................19042-48RESolenoid Circuit Tests ................................19248RE“Diesel Only” Solenoid and Switch Circuit Tests ..............................................196

1 Automatic Drive • P.O. Box 440 • Bellows Falls, VT 05101-0440 USA800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

©2010 Sonnax Industries, Inc.

Tough valve bodies don’t scare us...

The valve body is the brains of a transmission.

That transmission isn’t fixed until the valve body is right. And that means getting to the root cause of the problem, not just treating the symptoms.

Nobody knows valve bodies like Sonnax.™

TIME TESTED • INDUSTRY TRUSTED

CHRYSLER SECTION (continued)42-48REGovernor Pressure Transducer Test ...........199Governor Solenoid Voltage Test ..................200Governor Solenoid Load Control Test .........201Governor Pressure Sensor and Solenoid Test with Muti-Channel Meter ....................202Governor Pressure Sensor and Solenoid Test with Scan Tool ....................................20342/44RE1993 1/2 - 1995 Jeep Wiring Diagram .......20442-48RE1996 -On With PCM Wiring Diagram ..........20548REDiesel Only Wiring Diagram .......................20642/44RE1993 1/2 - 1995 Jeep Quick Tests .............20742-48RE1996 -On With PCM Quick Tests and Solenoids ............................................20848REDiesel Only Quick Tests with Solenoid .......209CVTIntroduction ..............................................210Variator System .........................................211Fluid Specifications ...................................213Service Specifications.................................214Fluid Level Specifciations ...........................216Pressure Testing and Specifications ...........217