au 400 ml514

Cover page EH_CV_01.doc

M514 M516AU400

EL Hardware Manual

Rev. 0700

Technical Support Group

Global Business Technical Support Department

Beckman Coulter K.K

Revision Date Revision Date

Issued 1998.06.05

0100 2000.05.08

0200 2000.09.06

0300 2002.01.31

0400 2005.09.29

0500 2009.09.10

0600 2010.07.31

0700 2011.01.07

AU400 EL HARDWARE MANUAL HISTORY TABLE

P. 1

REV. PAGE REPLACE HISTORY

0100 Cover Yes

2-3 Yes ISE, bar code I/F Inside MV2190 -> MV1019

2-4 Yes Dispenser control : Deleted R2 dispenser

2-5 Yes Revised Figure

3-1 Yes

3-2 Yes


4-2 Yes Order no of UDCD42A added : MU5242

4-3 Yes Revised UDCD31

4-4 Yes Changed PS6 : DP0587 -> DP0762

4-5 Yes Drawing no of Peltier : MV3202 -> MU3202



17-2 Yes Function : Deleted reagent probe 2

18-1 Yes Revised connector no : 387 -> 378

18-7 Yes Revised J16 : MV1024 -> MV2086

20-1 Yes Revised no of PCB : MV1017 - MV2329


21-3 Yes Revised contents



28-1 Yes Revised temperature

28-2 Yes Revised temperature

0200 Cover Yes

3-2 Yes

4-2 Yes Addition (MV3003)

4-3 Yes Addition (MV3003)

0300 4-2 Yes Because of change of the liquid level detection circuit board, M516

4-4 Yes Because of change of the converter, M516

0400 Cover Yes

TC Yes Addition page 3-1-1, 3-2-1

2-3 Yes Addition (Windows 2000)

2-6 Yes Revise (Except UDCD42A)

2-7 Yes Addition (M516 level detection board)

2-8 Yes Addition (M516 level detection board)

3-1 Yes Addition (AU401 , AU402 (M514))

3-1-1 Yes New addition (M516)

3-2 Yes Addition (AU401 , AU402 (M514))

3-2-1 Yes New addition (M516)

4-2 Yes PCB name MV1005 Densitometry -> Photometry Divide a list into M514 and M516

4-2-1 Yes New addition (PCB list for M516)

4-3 Yes PCB name MV1005 Densitometry -> Photometry

4-4 Yes Divide a list into M514 and M516

20-3 Yes Addition (Different between New and Old one)

AU400 EL HARDWARE MANUAL HISTORY TABLE

P. 2

REV. PAGE REPLACE HISTORY

0400 40-1 Yes Revise (PS2 -> PS1)

40-7 Yes Addition remarks (EWS300P is Dicon.)

40-9-1 Yes New addition ( New Power supply JWS300-24)

40-9-2 Yes New addition ( New Power supply JWS300-24)

60-1 Yes New addition

60-2 to 60-7

Revise Page No (Shift Page No. for 60-1) 1->2, 2->3 ,3->4, 4->5, 5->6, 6->7, 7->8

Cover Yes Rev. 0500

41-2 Yes Change the destination name

42-1 & 42-2 Yes Change the destination name

0500

43-1 Yes Change the destination name

2-5 Yes Elimination of Modem (514-0354, 516-0273) 0600

46-1 Yes Change the Degasser Part Number (514-0345,516-0255)

0700 Cover Yes Changed company name

M514 EL HARDWARE MANUAL

Table of Contents

el_tc_01.doc

1. Caution Items in Regard to Safety at the Time of Repair ................ 1-1 to 1-4

2. EL Composition................................................................................................... 2-1 to 2-8

3. Block Diagram..................................................................................................... 3-1 to 3-1-1

3-2 to 3-2-1

3-3 to 3-6

Explanation of the Electric Units

Outline ................................................................................................... 4-1

Circuit Board Lists............................................................................... 4-2 to 4-3

List of Power Supply Units .................................................................. 4-4

List of Purchase Units .......................................................................... 4-5

MV0840 (Rack Identification Switch) ................................................ 10-1

MV1005 (Photometry Control Circuit Board) .................................. 11-1 to 11-4

MV1006 (Photodiode Array)............................................................... 12-1 to 12-2

MV2070 (Refrigerator control board)................................................ 13-1 to 13-3

MV1014 (Mixing Control Circuit Board) .......................................... 14-1 to 14-3

MV2177 / MV2073 ............................................................................... 15-1 to 15-4

MV2077 (Dispenser control)................................................................ 16-1 to 16-3

MV2329 (Probe Transfer Control) ..................................................... 17-1 to 17-3

MV1019 (ANL control) ........................................................................ 18-1 to 18-7

MV2074 (V53CPU) .............................................................................. 19-1 to 19-4

MV2075 / MV2076 (Level Detection Board)...................................... 20-1 to 20-3

MV2086 (AC driver Circuit Board) ................................................... 21-1 to 21-3

MV1025 (DC Valve Relay Circuit Board).......................................... 22-1 to 22-3

MV2190 (ISE Control)......................................................................... 23-1 to 23-3

MV1041 (ISE Analog Circuit Board) ................................................. 24-1 to 24-2

MV2066 (Diluent Heating Circuit Board).......................................... 25-1 to 25-2

MV1951 (Washing Water Heating Control Circuit Board) ............. 26-1 to 26-3

MV2115 (Peltier Control Circuit Board) ........................................... 27-1 to 27-2

MV2084 (Incubator Temperature Control Circuit Board).............. 28-1 to 28-2

MV2067 (Clogging Detection Circuit Board) .................................... 29-1 to 29-6

0400

0-1


Table of Contents

el_tc_01.doc

(Explanation of the Electric Units)

MV2068 (Undiluent Detergent Presence Detection Circuit Board). 30-1 to 30-5

UDCDD31 (Power Supply Control Circuit Board) ........................... 31-1

Power Supply Explanation (PS1)........................................................ 40-1 to 40-3


Power Supply Explanation (PS3, 4, 5)................................................ 40-7 to 40-9

40-9-1 to 40-9-2


Personal Computer............................................................................... 41-1 to 41-3

CRT ....................................................................................................... 42-1 to 42-2

Printer ................................................................................................... 43-1

Multi I/O Board.................................................................................... 44-1

Bar Code Reader .................................................................................. 45-1 to 45-3

Degasser................................................................................................. 46-1

60. I/O Port table ........................................................................................................ 60-1 to 60-8

90. Power Supply Input Section (primary side)

Caution at the time of Parts Exchange................................ 90-1

0-20400


eh01_01.doc

Caution items in regard to safety at the time of repair

! Please read these Caution Items in Regard to Safety at the Time of Repair carefully before any repair.

! The caution items shown here list important contents in regard to safety and must be observed. The indications

and their meanings are as follows.

WARNINGThis is used when death or severe injury can be assumed for the user in case of disregarding. Severe injuries

are loss of sight, wounds, burns (high- and low-temperature), electric shock, fractures, poisoning, and other

injuries with aftereffects, or injuries requiring admission to a hospital or long-term ambulatory treatment.

CAUTIONThis is used when the danger of injury to the user, the occurrence of material damage, or a large influence

onto the analysis results can be expected in case of disregarding. It is also used when the possibility of

infection can be considered. Injuries are wounds, burns, electric shock, and other injuries which do not

require admission to a hospital or long-term ambulatory treatment.

Material damage is large damage to housing, household goods, and livestock.

! Parts marked by in this text are especially important parts.

! Please strictly observe the contents of the labels in the product body (DANGER, WARNING, CAUTION labels

etc.) and the contents of the service-oriented labels inside the body.

1. Cautions in Regard to Electric Shock

WARNING

(1) In order to prevent electric shock and short-circuit accidents at the time of repair involving disassembly

and assembly, always switch off the main power supply and wait for at least 10 sec before work is

started.

(2) In order to prevent electric shock and short-circuit accidents, do not touch electric parts and wiring

with wet hands.

2. Caution in Regard to Loss of Sight

WARNING

(1) At the time of repairs involving the reagents and chemicals used in the product (strong acids {acetic

acid, SAKURIN, coloring solution, etc.}, strong alkalis {hypochlorous acid, concentrated incubation cell

washing solution, etc.}), wear protection goggles to prevent these substances from getting into your eyes.

1-1Caution items in regard to safety at the time of repair


eh01_01.doc

3. Cautions in Regard to Injuries

CAUTION

(1) At the time of repairs involving the reagents and chemicals used in the product (strong acids {acetic

acid, SAKURIN, coloring solution, etc.}, strong alkalis {hypochlorous acid, concentrated incubation cell

washing solution, etc.}), wear rubber gloves to prevent direct contact with your hands.

(2) At the time of repairs involving disassembly, assembly, etc., handle the soldered surfaces of circuit

boards, sharp edges of parts, etc. with extreme care to prevent injuries during the work.

(3) When performing work in energized condition, pay attention to the operation of the equipment in order

to prevent injuries.

(4) At the time of servicing of glass parts (lamps, bottles, etc.), handle them carefully to prevent breakage.

4. Cautions in Regard to Eye Protection

CAUTION

(1) For protection of your eyes, do not look directly into the light source lamp with unprotected eyes.

(2) For protection of your eyes, do not look directly at a laser light source or laser light.

5. Cautions in Regard to Infection

CAUTION

(1) At the time of repairs involving waste materials, waste liquids, etc. which have come into contact with

samples, reagents, antibodies, antigens, etc., always wear rubber gloves etc. for the work.

(2) If scratches or cuts have been caused during the work, immediately disinfect the wound, protect the

wound with a bandage etc., and wear rubber gloves etc. for the work. When required, consult a

physician.

(3) After completion of the work, wash and disinfect your hands, gloves, tables, jigs, tools, etc.

6. Cautions in Regard to Burns

CAUTION

(1) At the time of repairs involving lamps, pulse motor drivers, cooling fins, and other hot parts, switch off

the main power supply and start the work only after having confirmed that the hot parts have cooled

down to normal temperature.

(2) When work is performed in energized condition, take care to perform the work so that hot parts are not

touched directly.

Caution items in regard to safety at the time of repair1-2


eh01_01.doc

7. Cautions in Regard to Poisoning

CAUTION

(1) At the time of repairs involving antipsychotic drugs (Palpital buffer etc.) etc., perform the work under

observation of the caution items listed for the drugs.

(2) When handling volatile chemicals, take care not to inhale them directly.

8. Other General Cautions

CAUTION

(1) When caution labels etc. become damaged or lost, do not leave them like that, but repair them quickly.

(2) Always use the specified parts as repair parts.

(3) If not executed daily or periodic maintenance items are found, give instructions and keep an instruction

record.

(4) If erroneous operation, erroneous use, or erroneous installation of the equipment is found, give

instructions and keep an instruction record.

For repairs involving the electric system, observe the following caution items to protect yourself from the danger of

electric shock etc.

In case of individual caution items required for each work, they are listed with WARNING or a warning mark,

and the work must be done paying special attention to these items.

! Caution items in regard to electric shock

" Do not touch electric parts and wiring with wet hands.

" For work on terminal block wiring, power supplies, and connectors, always switch off the power

supply and wait for at least 10 seconds before you begin the work.

" Please be careful as the AU400 system supplies power to refrigerator, incubator heater, and a part of

the circuit boards even in POWER OFF status.

When work is to be performed in regard to these units and power supply input parts, press the E.STOP

switch or press the main circuit breaker at the lower part on the right side of the unit to switch off the

power completely before you begin the work.

! Caution in regard to heat (burns)

" When notably hot parts like the light source lamp, pulse motor drivers, etc. are to be handled, follow

the attached warning labels to return these parts to normal temperature before the start of work.

! Caution in regard to reagents

" Do not touch directly reagents corresponding to strong acids, strong alkalis, or infectious waste

substances. Always wear the specified rubber gloves for direct handling

" When handling volatile chemicals, take care not to inhale them directly.

! Caution in regard to laser light

" Some bar code readers use laser light.

As the energy is not very high, the possibility of burns is not high, but when the laser light gets directly

into the eyes, the vision may be impaired, so that care must be taken not to look into the light source.



eh01_01.doc

! Safety confirmation items after work completion

" Confirm the voltage for each power supply.

This makes it possible to detect wiring short-circuits, latent defects, etc., and it also prevents functional

defects.

! Other general caution items

" At the time of repair, pull the power plug from the receptacle.

" Do not touch parts with high or low temperatures directly, and always return them to normal

temperature before the start of work.

" For prevention of electric shock, do not touch the product with wet hands.

" Always use the specified repair parts.



eh02_01.doc

! Outline of the AU400 hardware composition

The AU400 roughly is composed of the following three blocks.

Each block has its own CPU system (CPU, memory, clock, timer, communication means, mechanism control, etc.),

and the CPU systems perform analysis operation and processing of the various data while communicating with each

other.

Further, there are subsystems including a subordinate CPU in the ANL, and they are arranged close to the

mechanical units for which they are responsible.

" Data processor (in the following called DPR)This processor is in charge of the user interface of the AU400 system, and it performs processing of various data

and communication with the host computer. It also performs printer output.

It is connected to the main CPU system of the ANL by serial communication, the ANL operates by commands

issued from the DPR to the ANL, and the operator is provided with the required information by recovering the

operation result and the status from the ANL.

" Analyzer (in the following called ANL)The ANL has an independent CPU system, and when it receives a command by serial communication from the

DPR, it performs the corresponding operation and reports the result to the DPR.

The ANL further has subordinate CPU systems which communicate via the I/F systems on the ANL control

board (MV1019).

The incubator control/densitometry block uses a high-speed digital communication method called Arcnet. The

other mechanical unit control blocks for the various functions are in chain connection via an optical LAN

according to the token link method, using the built-in communication function of the CPU (HD64180).

" Electrolyte measuring unit (in the following called ISE)The ISE block physically is embedded in the exterior of the ANL, but logically it is an independent CPU system,

and it is connected to the ANL by serial communication.

The logical image seen from the main CPU of the ANL basically shows no difference from a subordinate system

of the ANL.

! Connection status of each system

Page 2-2 shows the connection outline drawing and the communication standard.

The outline functions of each subsystem are shown on page 2-3.

2-1EL composition


eh02_01.doc

! Connection Diagram between subsystem

2-2EL composition

Host Computer

DPR(PC)

ANL Main(MV1019)

GA photometrycontrol

(MV1005)

ISE(MV2190)

Reagentfridge

(MV2070)

Reagenttransfer

(MV2329)

Mix(MV1014)

Dispenser(MV2077)

Sampletransfer

(MV2329)

Racktransfer

(MV2177)

Automaticre-run

(MV2073)

RS232C

ARCNETRS232C

OpticalLAN

ANL main body

RS232C


eh02_01.doc

! Outline of each subsystem

The outlines of the subsystems are shown in the following. Refer to the item Circuit Board Explanation in Chapter

3 for details in regard to the functions and input/output.

" DPRCPU : Pentium 233 MHz

OS : MS-Windows NT 4.0 (Workstation) or MS-Windows 2000 (Professional)

Functions : AU400 system machine I/F (screen, input, output), overall system management, data

processing, communication with the ANL

" ANL main systemCircuit board : MV1019 + MV2074

CPU : V53A, 12 MHz

Control : By firmware installed on the circuit board

Functions : Mechanism operation on the basis of commands from the DPR, status management

integration, and notification to the DPR.

" ISE, bar code I/FCircuit board : Inside MV1019

CPU : HD64180


Functions : Instructions from the ANL main CPU to the ISE and report information from the ISE to the

ANL are relayed. Bar code reader input also is performed, and it is reported to the ANL

main CPU.

The communication with the ANL main CPU is via dual port RAM, and the

communication with the ISE is via an RS232C circuit.

" Optical communication I/FCircuit board : Inside MV1019

CPU : HD64180, 10 MHz


Functions : Communication with the ANL main CPU is performed via dual port RAM, and the

communication with the optical communication circuit boards arranged near each

mechanical unit is controlled.

" GA/densitometry controlCircuit board : MV1005

CPU : N80960SB-16 MHz (32 bit RISC processor)


Functions : Incubator rotation control, densitometry data calculations, and reporting to the ANL main

CPU are performed.

Densitometry gain switching, A/D conversion, and LOG conversion by calculation are

performed, but there is absolutely no compensation, and raw OD values are sent to the ANL

main CPU as they are.

" Reagent storage refrigerator controlCircuit board : MV2070

CPU : HD64180


Functions : Storage refrigerator, storage sampler, and cuvette washing are controlled by commands

from the ANL main CPU.

The storage refrigerator status is reported to the main CPU in answer to periodic inquiries

from the ANL main CPU.

2-3EL composition 0400 0100


eh02_01.doc

" Probe transfer controlCircuit board : MV2329

CPU : HD64180


Functions : Probe transfer is controlled by commands from the ANL main CPU.

Also, the circuit board hardware status is reported to the ANL main CPU in answer to

periodic inquiries from the ANL main CPU.

The AU400 uses a total of two boards, where one is used for samples, and the other one is

used for reagent probes.

" M1/M2 (mixing) controlCircuit board : MV1014

CPU : HD64180


Functions : The mixing units are controlled by commands from the ANL main CPU. The mixing unit

status is reported to the main CPU in answer to periodic inquiries from the ANL main CPU.

" Rack transfer controlCircuit board : MV2177

CPU : HD64180


Functions : Rack transfer, rack feeder, ID claw feed, and S claw feed control, as well as sensor input are

performed by commands from the ANL main CPU.



" Automatic reanalysis controlCircuit board : MV2073

CPU : HD64180


Functions : Rack buffer (CC01), reanalysis line (CD01), and rack reception (CE01) control, as well as

sensor input are performed by commands from the ANL main CPU.



" Dispenser controlCircuit board : MV2077

CPU : HD64180


Functions : Reagent dispenser, and Sample dispenser control, as well as sensor input are performed

by commands from the ANL main CPU.



EL composition 01002-4


eh02_01.doc

! Connnection for DPR inside

Direction Communication method

Remarks

DPR !"#!

ANL RS232C 1ch

DPR !" (Printer) Sentronics 1ch

DPR !"#!

(Host computer) RS232C 1ch

DPR !"#!

(Touch screen) RS232C 1ch

ANL !"#!

ISE RS232C 1ch

ANL Transfer line unit Sensor connection

EL composition 2-5

0600 0100

CRT

Touch panel ( i )

PC Multi I/O

Expansion printer

Printer

Host COM

ANL Main body

ISE

Trasfer line Connnection unit

AC100V

AC100V


eh02_01.doc

! EL-Parts Layout

Front

Back

2-6 EL composition 0400

au 400 ml514

Documents

new addition m516

addition page

revised figure

addition au401

addition mv3003

addition different

addition windows

new addition pcb list