auto capsule filling

The specifications are subject to change without notice

CAT No. : 23146-01-201306-CF-E

Copyright Sejong Pharmatech

#63, Annam-ro 402beon-gil, Bupyeong-gu, Incheon, Korea 403-858T. + 82 32 508 1284 / F. + 82 32 508 1289 www.sjpmt.com / [email protected]

Headquarters

C/ Ponent 78 Nave C6 Pol. Ind. Can Mascar 08756 La Palma de Cervell Barcelona. SpainT. + 93 470 09 10 / F. + 93 480 90 18 / E. [email protected]

Sejong Europe

4 Corporate Dr.,Unit G Cranbury, NJ 08512Tel. +609 619 3685 / Fax. +609 619 [email protected]

Sejong America INC

Automatic Capsule Filling MachineAutomatic Capsule Filling Machine / SF Series

Sejong Pharmatech is confident in its own best quality.Sejong Pharmatech is the enterprise that certificated ISO 9001, QMS (Quality Management System), and ISO 14001, EMS(Environment Management System) from International Organization for Standardization.Sejong Pharmatech provides the products which are appropriate for GMP principle of each country. All production equipment of Sejong Pharmatech obtained CE mark and realized safety of products.Also, Sejong Pharmatech supplies the best products by various test and performance examination at the own Tech-Centre before all manufactured products are delivered to the customers.The aims of this quality assurance system are cost reduction and improvement of productivity by providing the highest quality equipment for our customers to manufacture the best products at the same time.In addition, all manufacturing devices of Sejong Pharmatech are made by considering the most necessary part in pharmaceutical industry and engineering experts of Sejong Pharmatech satisfy customers needs with impeccable technical service.Sejong Pharmatech has advanced technology for the development and production of a broad range of pharmaceutical machines to enable Sejong Pharmatech to serve the global pharmaceutical market.

Quality Assurance

Contents04 Automatic Capsule Filling Machine 05 STRUCTURE

10 Touch Screen

12 SF-8N/25N/40N 13 Dimensions with Layout

15 SF-80N/100N 16 Dimensions with Layout

18 SF-120N/135N/150N 19 Dimensions with Layout

21 Option Items

23 Capsule Weight Checker 24 STRUCTURE

28 Touch Screen

29 SWC-75/150 30 Dimensions with Layout

Best Solution for Capsule Filling ApplicationThe biggest advantage of Sejong Pharmatech's Automatic Capsule Filling Machine is that the amount of pharmaceuticals being filled in a capsule is absolutely precise. All of Sejong Pharmatech's Automatic Capsule Filling Machine line compresses the powder after going through 5 compression stages before inserting it into the capsule, and pellets and tablets can be filled by the optional device. Also, by applying an index and cam drive method, we were able to reduce noise and vibration and achieve strong durability, and by strengthening the dust-collecting functionality of the part where the powder is exhausted, we were able to prevent the powder from scattering inside the machine. In addition, the various technologies that have been specially developed and applied enhance the customer's productivity, adding another competitiveness of Sejong Pharmatech.

Automatic CapsuleFilling Machine

Automatic Capsule Filling Machine I 0504 I Automatic Capsule Filling Machine

All capsule-filling machines in Sejong Pharmatech are operated and controlled via a 15-inch large touch screen mounted on the operation panel. Also, it is designed to ensure all data on product manufacturing are stored, saved and printed. With an alarm function, you can promptly handle any malfunction or problem. As it is designed to fit to the eye level of the user, it makes it easier to operate the equipment. An alarm lamp on the front of the machine keeps users informed of any problems in key components and helps users to promptly respond to any machinery failure or problems.

HMI System - Option

By adopting an index and cam-drive method, it significantly reduces noise and vibration with excellent abrasion resistance. Through rotary motion delivered from a cam shaft, it transfers capsules to maintain each parts function.

Turntable with Mechanical Cam Drive System

STRUCTURE

The newly designed body is round in shape to enhance visibility. Also, we maximized the field of vision inside the machine; secured space for optimum internal maintenance ; and improved convenience in check-up by installing lighting inside it.

Design

Automatic Capsule Filling Machine Sejong Pharmatech


Able to adjust the thickness of pellet blocks so that it allows accurate measuring of drug weight that is inserted into the capsule. Also, as it is designed in a simple structure for easy disassembly and assembly of the pellet blocks, it will significantly reduce the setting time.

We have strengthened a function to accurately discharge, filter and separately store any capsules with a cap and body that are not divided though the up and down movement of ejection pin and air block.

Pellets and Tablet Device Faulty Capsule Ejection

The powder hopper will automatically move up and down, which can be controlled on the touch screen. It is designed in a structure that allows operators to stop at any location necessary. In addition, as it adopts a multi-level compression method, it can carry out compression molding on filling powder in five stages before inserting them into a capsule. Thus, it can accurately control drug weight in the capsule. Reinforced dust-collecting function of the tamping part minimizes the likelihood of powder scattering in the machine.

Designed to allow easy disassembly and assembly of change parts. You can easily check the remaining capsules with the naked eye. Also it is designed and developed to ensure easy collection. If there is a problem in capsules provided to the feeder, i.e. stuck capsules, overlapping, etc., it is designed to solve the problem automatically by disassembled device (Option).

Powder Supply and Tamping Capsule Orientation and Separation

STRUCTUREAutomatic Capsule Filling Machine Sejong Pharmatech

As it minimizes the gap with a dosing disk, by prolonging the length of powder duct, it raises filling efficiency to significantly improve the collection rate of scattered powder. Also, with improved filling efficiency, it minimizes powder leaking into the machine during dosing disk rotation.

Strengthened Filling Efficiency of Powder Duct

This device is designed to reduce weight variation of powder that is actually provided to capsules by blocking any powder leakage from a gap as the powder wiper is completely sealed with a dosing disk.

Reduced Weight Variation in Powder Wiper


Using a low pressure vacuum pump, it is designed to have a comparatively small air consumption rather than a large intake volume and is able to assure the reliability of vacuum level in low and inconsistent pressure over 4 kilo. Also, as it is designed to ensure easy filter cleaning and replacement, it is excellent in maintenance.

Use of Low Pressure Vacuum Pump

We have reinforced the dust-collecting function on the capsule closing, discharge, and cleaning part to minimize the powder scattering in the machine.

Capsule Closing, Discharge, Cleaning

STRUCTUREAutomatic Capsule Filling Machine Sejong Pharmatech

Maximum Dosing Disk Thickness

Capsule Size

Maximum Dosing Disk Thickness (mm)

#000 #00 #0el #0 #1 #2 #3 #4 #5

25.3 23.8 23.8 21.8 20 17.5 16.5 14.5 10.6

Maximum Dosing Disk Thickness

STRUCTURE

This machine can fill various powder, pellet, tablets into capsules while filling various capsules such as pellet powder capsules, and tablet powder capsules. (Excluding SF-150N)

In case of tablet filling, reflected difference result in supply method by raw materials shape and filling quantity. Please discuss with Sejong Pharmatech for before the tablet filling production.

Production capacity and accuracy would be slightly different depending on the material and specification of powder, pellet

and tablet.

Various Filling & Combination in Capsules

Powder Pellets+

Powder+

Pellets

Powder+

Tablets

Pellets+

Powder

Pellets+

Tablets

Tablets+

Tablets+

Tablets

SF-120N/135N/150N

SF-80N/100N

SF-8N/25N/40N

10 I Automatic Capsule Filling Machine

Touch Screen

The above contents are subject to change without prior notice for the technical development.

Automatic Capsule Filling Machine

Operation Operation screen enables you to configure all information on machine operation including RPM, production amount, the running of other option items, etc.

Dejamming This screen serves to automatically solve the problem of failing to provide capsules to the feeder.

Safety Message Function This screen allows users to check a particular part if the alarm rang when a problem occurred during filling process. It also gives solutions for the problems.

Production Management Function This screen displays all necessary parameters and system environments for production and allows you to set up the name, manufacturers serial number and mode for products and to input, save and print out a manufacturing recipe for a product.

Reporting Function Function to enable users to check various production data by different products, manufacture's serial numbers, users, etc.

Reporting Function

Safety Message Function

AutomaticCapsuleFilling Machine

Number of Hole (Hole)

Max. Output capsule (Caps/Hour) : Powder

Revolution of unit (unit/min)

Range of capsule size

Main motor power (kW)

Dimension (mm)

Hopper Capsule Hopper

Volume () Powder Hopper

Weight (kg)

Power Supply Data

Compressed air

1 3 5

8,000 25,000 40,000

140

#00#4 / #000, #5 (Option)

0.75

D 1,590 (2,600) X W 1,190 (2,720) X H 2,130 (2,250)

27

30

1,300

220 / 380 / 400 / 415 / 440 V, 50 / 60Hz, 3Phase

6kg / , 600L / min

DescriptionModel

SF-8N SF-25N SF-40N

Top View

Front View

Side View

1 Main Machine

2 Capsule Polishing Machine (Option)

3 Capsule Sorter (Option)

4 Auto Capsule Sampling Machine (Option)

5 Auto Capsule Loading Machine (Option)

6 Dust Collector (Option)

7 Auto Powder Loading Machine (Option) 7

54

1

2

6

5

1

6 7

4 23


Product Specification

Standard Type SF-8N/25N/40N

Dimensions with Layout


Production capacity and accuracy would be slightly different depending on the material and specification of powder, pellet and tablet. The above specification is subject to change without prior notice for the technical development.

SF-8N/25N/40N

1 Main Machine






7 Auto Powder Loading Machine (Option)

8 Operation Box (HMI)






Dimension (mm)



Weight (kg)

Power Supply Data

Compressed air

10 14

80,000 100,000

135

#00#4 / #000, #5 (Option)

2.2

D 1,710 (2,810) X W 1,480 (2,870) X H 2,220 (2,340)

44

30

2,000

220 / 380 / 400 / 415 / 440 V, 50 / 60Hz, 3Phase

6kg / , 800L / min

DescriptionModel

SF-80N SF-100N


Top View

Front View

Side View

5

1

6

7

4 23

8

1

4 5

2

6

7

8

Dimensions with LayoutAutomatic Capsule Filling Machine Sejong Pharmatech


HMI Type SF-8N/25N/40N


SF-80N/100N

1 Main Machine








5

1

67

4

8

2

1

4 5

2

6

7

8

1 Main Machine







5

1

67

4 2

1

4 5

2

6

7

3 3

Top View

Front View

Side View

Top View

Front View

Side View

Sejong PharmatechAutomatic Capsule Filling Machine

Standard Type SF-80N/100N HMI Type SF-80N/100N








Dimension (mm)



Weight (kg)

Power Supply Data

Compressed air

16 18 20

120,000 135,000 150,000

125

#00#4 / #000, #5 (Option)

4

D 2,050 (3,040) X W 1,850 (2,650) X H 2,380 (2,500)

55

30

2,500

220 / 380 / 400 / 415 / 440 V, 50 / 60Hz, 3Phase

6kg / , 1,000L / min

DescriptionModel

SF-120N SF-135N SF-150N

1 Main Machine








Top View

Front View

Side View


7

54

1

6

5

16 7

4 23

2



Standard Type SF-120N/135N/150N


SF-120N/135N/150N

1 Main Machine








Top View

Front View

Side View

5

8

1 6 7

4 23

8

1

45

2

7

6

Description DCP-480 Max.Output Capsule (Caps/Hour)

Main Motor Power (kW)

Operating Voltage

Dimension (mm)

Wight (kg)

480,000

0.18

220 / 380 / 400 / 415 / 440 V, 50 / 60Hz, 3Phase

W1,160 X D450 X H1,500

60

Description SCL-100 Max.Output Capsule (Caps/Hour) (#0)

Capsule Hopper Capacity (ea)

Operating Voltage

Dimension (mm)

Weight (kg)

Compressed air

200,000

150,000

220V, 50 / 60Hz

W1,000 X D550 X H2,500

150

6kg /

Auto Capsule Polishing Machine & Capsule Sorter

This machine removes dust on the filled and discharged capsules from the main body then gives them a polishing treatment. It is easy to clean, disassemble and assemble as a brush cover dismounting from a brush, shaft or support is made simple. Capsule sorter is a device to separate capsules that are not filled with powder used by vacuum pressure in the main machine. The assorted capsules will be stored in a separate container and the sorter is structured in a manner that allows easy disassembly and assembly.

Auto Capsule Loading System

A system that automatically provides capsules to a hopper by loading machine operated by a level sensor attached to the capsule hopper on the main body

Dimensions with Layout Option Items

Description SPL-100 Operating Voltage

Control Source

Dimension (mm)

Weight (kg)

Compressed air

220V, 50 / 60Hz

220V

W400 X D630 X H2,500

150

6kg /

Auto Powder Loading System

This equipment is designed on a sensor-operated vacuum and automatically delivers powder to a hopper inside the machine. As it uses a low-pressure vacuum ejector, it keeps excellent performance in low air pressure of 3 to 4 kilos. You can choose between automatic mode by sensor and manual mode. It is easy to mount and dismount and to clean and manage.



HMI Type SF-120N/135N/150N

Description CS-30 Max.Output Capsule (Caps/Hour)



Operating Voltage

Main Motor Power (kW)

Dimension (mm)

Wight (kg)

25,000

84

#00#4 / #000, #5(Option)

220 / 380 / 400 / 415 / 440 V, 50 / 60Hz, 3 Phase

0.15

W576 X D688 X H1,572

60

1 (0.75) 2 (1.5) 3 (2.2) 5 (3.7) 7.5 (5.5)

2.1 4.4 5.2 6.5 6.6

1.9 3.5 4.1 5.5 5.6

1,700 2,050 2,200 2,800 3,200

1,300 1,480 1,632 2,000 2,500

100 100 100 300 300

450 450 600 400 450

6 6 6 9 9

0.84 0.95 1.1 2.3 2.6

20 20 20 40 55

420 560 560 700 700

1,050 1,050 1,050 1,300 1,400

1,100 1,200 1,300 1,300 1,400

80 83 98 160 172

Motor Rating (hp) (kW)

Max Air Flow 60Hz

(CMM) 50Hz

Max Vacuum 60Hz

(mmAq 10%) 50Hz

/

Filter Size Length

ea

Filtering Area ()

Dust Box Capacity (Lr)

W

Dimension (mm) D

H

Weight (kg)

Description OVC-5B OVC-15B OVC-22B OVC-37B OVC-55B Model

Auto Capsule Separator

Filled capsules will line up on raceway by a feeder that opens and closes with the motor operation. The side pusher serves to push capsules out of the raceway as a side pusher approaches. In this process, the cap and body of a capsule will be divided by a cutter mounted on the raceway. Once divided, the capsule will take a free fall to be divided into capsule and powder then collected separately. - Able to separate and retrieve capsule and powder - Simply designed structure ensures relatively cheaper investment than

its performance. - Designed in dual separation cover structure for easy maintenance - Internal compartment to block between machine room section and

front part components section.

Operating Voltage

Control Source

Dimension (mm)

Linear Drive Unit & Controller

Weight (kg)

Compressed air

220V, 50 / 60Hz

220V

W 500 X D 625 X H 1.070

CS-01 & MFC-3

100

4kg /

Description SSM

Auto Capsule Sampling Machine This automatic device helps you to check the weight of filled capsules in the main body for a certain number and time. It is easy to operate as it is controlled by a touch screen. The weight value of capsules will display on the screen and be printed on a real-time basis. Furthermore, you can set not only the weight value but also the amount of powder filled into a capsule to print out individual deviation, the average value and standard deviation with a Thermal Printer.

Dust Collector

Connected to the main body, it enables work in a pleasant environment by powerfully inhaling dust inside the machine. Also by connecting it to the deduster, it inhales dust coming from the capsules.

Option Items

Best Solution for High AccuracyThe newly introduced capsule weight checker by Sejong Pharmatech allows easy equipment checks and maintenance by minimizing the size of the equipment. As it adopts a servo motor operation method, it exerts better and more accurate operation and control. It is also designed to maintain consistent and accurate functions with a system that provides and discharges capsules by switching servo motors rotation power through a cam. In addition, it is marked by easy-to-remove change parts and a 'weight measurement' function that can accurately measure weight even at high RPM of 100 RPM to distinguish between normal and faulty items to discharge or to store. All data in all capsule weight checkers by Sejong Pharmatech areautomatically saved by HMI system while enabling you to check all necessary data from a touch screen on the operation panel.

CapsuleWeight Checker


Capsule Weight Checker I 2322 I Automatic Capsule Filling Machine

Load cell installed inside the main body is designed to accurately measure the weight of capsules delivered through a race way Based on the measured data, it will distinguish between normal and faulty capsules and deliver normal ones to the discharge chute while separately ejecting faulty capsules based on cylinder force.

Capsule Weight Check & Discharge Part

As the main machine and load cell base are separated, the structure does not deliver any vibration to load cell during machine operation. Thus, there is no external influence on weight measuring so that it is possible to secure accurate data. As the load cell is separately organized by each line, it is easy to disassemble and assemble. Also, it is designed to facilitate cleaning and management of the part as well as replacement and repair in case of any problems in load cell.

Load Cell Part

While normal capsules within the range configured by users are discharged, others that fail to fit into the range will be separately stored by a cylinder work in a storage tank. The new capsule filling machine has a larger monitoring window than others to easily see the capsules inside the tank.

Faulty Capsule Box

Smaller and lighter products allow you to easily check whether or not capsules are delivered and produced without any problem while enhancing the equipment visibility In accordance with GMP standards, the capsule feeding part is made of stainless steel. Moreover as it is easy to check all production data with naked eyes, it helps you to manage and control production process more efficiently.

Smaller Products

With an alarm lamp amounted on the front part of the machine, you are kept informed of any troubles on key components and are ableto quickly respond to machine failure or problems. The weight history screen displays both zero point calibration of the load cell and the weights of currently being measured capsules for each line.The monitoring screen shows the number of currently measured capsules per line, and at the same time, it displays the data in graphs. It also allows you to configure the basic range of weight measurement.Operation Screen helps you to configure all information on machine operation while product screen show all configured data on machine operation.

Operating by servo motor, it enables accurate operation and control. As it directly delivers servos rotation movement to cam, it is possible to carry out consistent and accurate capsule supply and discharge. It is possible to reduce the required time for replacement to 5 minutes with a structure that is easy to disassemble and assemble through pins in the change part. You can easily check and collect the remaining capsules in the capsule hopper.

Capsule Moving & Supply PartHMI System

STRUCTURECapsule Weight Checker Sejong Pharmatech

Capsule Weight Checker I 2524 I Capsule Weight Checker

When capsules are suspended and not delivered to a feeder, a blower will push the capsules caught at the upper part of the feeder. Blower will start working on each line when a load cell runs more than three times with no capsule weight measured.

Capsule Supply Support By Blower

Load cell assembly is designed to ensure easy assembly, disassembly, and cleaning, and to have discrete main and sub assemblies to beseparated.

Load Cell Assembly SeparationCapsule discharge block is made to ensure easy assembly, disassembly, and cleaning, and to have discrete main and sub assemblies to be separated.

Device of Capsule Discharge Block

STRUCTURECapsule Weight Checker Sejong Pharmatech


Acryl door is structured to be separable after opening and closing at both sides. Thus, it is easier to assemble as it eliminates any external interruption by doors during component disassembly, assembly and maintenance.

Acryl Door Separation

All assembly parts to be put together have interlocking pins that are used in disassembly and assembly at the correct locations.

By standardizing the size of bolts for parts, it reduces the necessary use of tools to improve work eff iciency regarding disassembly and assembly.In addition, by limiting the number of bolts protruding facilitates machine cleaning and raises the level of safety.

Use of Pin for Assembly Parts

Standardization of bolts and minimizednumber of protruded bolts

Larger capsule hopper volume has significantly increased the storage volume. In case of SWC-150, one capsule, based on size no.1, can store more than 100,000 capsules. Widened monitoring window enables you to easily see the capsule sinside the tank.

Larger Capsule Hopper Volume

Weight Range

Available Capsule Size

Accuracy

Max. Output (Caps/Hour)

Reject Pattern

Alarm Function

Ambient Temperature ()

Required Compressed Air Source

Standard Voltage

Dimension (mm)

Weight (kg)

20 to 1,800mg

#000, #00, #0el, #0, #1, #2, #3, #4, #5

2mg

60,000 120,000

2way (PASS and FAULTY)

When there is no capsule in the hopper, the drive motor will stop the operationand the buzzer will sound an alarm. In addition, if a weight cell has a trouble or a capsule is jammed in a chute, only that lane will be stopped to supply capsules and no measurement until the correct action is done.

15 ~ 25 (Operating temperature change within 1deg/1Hr.)

6kg/, 25L/min 6kg/, 50L/min

200 / 220 / 380 / 400 / 415 / 440 / 480 V, 50 / 60Hz, 3Ph

W:750 , D:500 , H:1,500 W:1,000 , D:500 , H:1,500

600 800

DescriptionModel

SWC-75 SWC-150

Outcome production yield also could be different based on the materials of the power, pellet and tablet which are filled into the capsule.The above specification is subject to change without prior notice for the technical development.Accuracy can de different depending on the user environment.

Weight History The weight history screen displays both zero point calibration of the load cell and the weights of currently being measured capsules for each line.

Monitoring The monitoring screen shows the number of currently measured capsules per line, and at the same time, it displays the data in graphs. It also allows you to configure the basic range of weight measurement.

Operation O p e r a t i o n s c r e e n e n a b l e s y o u t o configure all information on machine operation including RPM, production amount, the running of other option items, etc.

Reporting Function Function to enable users to check various production data by different products, manufacture's serial numbers, users, etc.

Production Management Function T h i s s c r e e n d i s p l a y s a l l n e c e s s a r y parameters and system environments for production and allows you to set up the name, manufacturer's serial number and mode for products and to input, save and print out a manufacturing recipe for a product.

Safety MessageFunction This screen al lows users to check a particular part if the alarm rang when a problem occurred dur ing check ing process. It also gives solutions for the problems.

Touch ScreenCapsule Weight Checker Sejong Pharmatech



SWC-75/150

The above contents are subject to change without prior notice for the technical development.


Top View

Front View Side View

Top View

Front View Side View

Capsule Weight Checker Sejong Pharmatech


Standard(HMI) Type SWC-75 Standard(HMI) Type SWC-150

auto capsule filling

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