auto gyro manual dt. 11.03 - par enterprise

USER MANUAL PLANET (A)

Automatic Gyro Mixer Machine

Manufactured by :

PAR ENTERPRISES PVT. LTD

(An ISO 9001 : 2008 certified company) Plot No. 89, Udayan Industrial Estate, 3, Pagladanga Road, Kolkata 700015

Phone +91 33 32918078 / 2323 4538 Fax +91 33 2353 6547

email : [email protected] Website www.parenterprise.com

2 CONTENTS | Planet (A) User Manual

CONTENTS

1. INTRODUCTION……………………………………………………………………………3

2. GENERAL INFORMATION...…………………………………………………………….5

3. DEFINITIONS…………………………………………………………………………………7

4. FEATURES……………………………………………………………………………………...8

5. TECHNICAL SPECIFICATIONS…………………………………………………………9

6. INSTALLATION…………………………………………………………………………….10

7. OPERATION THROUGH SOFTWARE……………………………………………..12

8. MAINTENANCE…………………………………………………………………………….17

9. TROUBLE SHOOTING…………………………………………………………………...20

10. SCHEMATIC DIAGRAM

3 | Planet (A) User Manual

INTRODUCTION

Automatic Gyro Mixer Machine, Model PLANET (A)

This manual provides guideline on the operation, routine maintenance & trouble

shooting necessary to uphold the machine performance over time.

It is aimed at the machine user, who must have the necessary training and

professional skill to use similar automatic machines.

It also contains all the information available at the time of publication regarding

the automatic Gyro Mixer machine, Model – PLANET (A).

PURPOSE AND USE OF THIS MANUAL

4 INTRODUCTION | Planet (A) User Manual

This manual is organised into separate chapters, each of which refers to a

specific topic.

The manual is to be considered as an integral part of the machine, and

must be stored with care.

We recommend that you store it close to the machine so that it is easily

accessible.

Use the manual in such a way as to avoid damage of its contents; do not

remove, tear, or rewrite any portion of it’s contents.

If it is lost or partially or fully ruined, we recommend that you request

for a new manual from the manufacturer.

Give copy of this manual to any other user / owner of the same model

machine for help.

Some of the illustrations in this manual were taken from prototype; some

details may differ on machine.

READ THIS MANUAL CAREFULLY BEFORE USING

THE MACHINE

5 GENERAL INFORMATION | Planet (A) User Manual

GENERAL INFORMATION

This GYRO Mixer Machine has been designed and manufactured in

observance of essential safety requirements.

All measures and precautions were taken during its design, manufacture,

testing and installation to ensure the highest possible level of safety

considering rational use of the machine.

Do not operate the machine before reading and understanding the

guidelines in this manual.

It is strictly forbidden to bypass or disable the protections or safety

devices fitted in the machine.

The machine is not explosion proof and must not be used in areas

at risk for explosion.

The packing must be handled only by skilled personnel using

appropriate handling equipment and according to the instructions

given in the corresponding chapter.

The panels must be kept closed at all times. Ensure proper earthing.

GENERAL SAFETY WARNING

READ THE SAFETY WARNINGS CAREFULLY BEFORE USING

THE MACHINE

6 GENERAL INFORMATION | Planet (A) User Manual

Only qualified or trained personnel are authorized to access the

electrical and mechanical parts of the machine for maintenance and

repairs.

Access of electrical and mechanical parts of the machine by

unauthorized person is not desirable.

The panels are not equipped with safety limit switches; must kept

closed all time

Always unplug the power supply cable from the socket outlet before

carrying out any maintenance operations.

During installation, maintenance and repairs to the machine, any

operation that involves direct contact with internal parts must be

carried out with the machine off and with the power supply cable

unplugged from the socket outlet.

Any intervention inside the machine when panels are open and when

the machine is connected to power, must be carried out by qualified

or appropriately trained personnel.

7 DEFINITIONS | Planet (A) User Manual

DEFINITIONS

Indicate the minimum qualifications level according to the below:

OPERATOR: –

A person familiar with the use of colorants to produce paints or similar

products, assigned to operate and use the machine by its controls and to load

and unload production materials with all safety devices enabled.He /She must

have the proper training on Operation , Daily maintenance & Safety Features by

authorized person from manufacturer/service provider.

He or she must work only in safety conditions.

MAINTENANCE TECHNICIAN:–

Specially trained on The Automatic Gyro Mixer , Model Planet – A , by

Manufacturer/Service provider on technical field ( mechanical , electrical &

electronics ) and assigned to work on the machine to perform adjustments,

repair breakdowns or carry out maintenance.

PERSONNEL QUALIFICATION

8 | Planet (A) User Manual

FEATURES

The Automatic Gyro mixer machine is designed and manufactured based on

internationally accepted technology.

.

The Gyroscopic motion generated by the machine ensures fast and complete

mixing of the containerized paint.

The machine is safe, compact, attractively designed, user friendly console

and fully automatic with LCD panel.

SPECIFIC ADVANTAGES:

● Durable Structure

● Long Life Span

● High Performance

● User Programmable Timer

EFFICIENCY:

● High Speed Mixing Arrangement

● High Performance on heavy Load & Continuous Operation

USER FRIENDLY:

● Operator is Easily Guided through Display Panel

CUSTOMIZING:

● Programmable mixing Time set up by Individual choices

● Automatic Clamping & De-clamping of the Container

9 TECHNICAL SPECIFICATIONS | Planet (A) User Manual

TECHNICAL SPECIFICATIONS

ELECTRICAL

SPECIFICATIONS

POWER REQUIREMENT

220V-230V AC, Single

Phase .

FREQUENCY

50 / 60 Hz

AC Motor Rating

3 Phase Induction motor

415V AC, 50Hz,

Phase Single

DC Motor Rating

DC Geared Motor

24V DC

Time Settings 0.5/1.0/1.5………/9min.

Clamping Automatic

De-clamping Automatic/ By Switch

MECHANICAL

SPECIFICATIONS

Min. / Max. Container

Height

120mm / 410mm

Max. Container diameter 315mm

Maximum Container Size 20ltr.

Max. Safe Operational

Weight

40kgs.

WIDTH 880 mm

DEPTH 830 mm

OVERALL HEIGHT 1060 mm

DIMENSIONS TOTAL MACHINE

WEIGHT

250kgs.

TOTAL PACKED

MACHINE WEIGHT

280 Kgs.

10 INSTALLATION | Planet (A) User Manual

INSTALLATION

NOTE : Only qualified or appropriately trained personnel are authorised to install

the machine.

Once the machine has been unpacked and placed in its operating site, it must

be installed.

CONDITIONS FOR PROPER INSTALLATION

You must also prepare an electrical power line in accordance with the

voltage and frequency required by the machine. There should not be any

Voltage fluctuation/ Noise. Voltage over 240 V AC may damage the

electrical control or change the set parameter. Use Voltage Stabiliser ( 1 KV)

in case of over Voltage/Voltage fluctuation.

The line must be protected from overloads, short- circuits and direct contacts

according to Electrical current safety regulations.

Check the grounding of the power supply system as required by local

regulations before powering the machine.

Standard and optional accessories are normally pre-installed on the machine. Only

in certain situations do they need to be installed.

Before installing the machine, read the

instructions in this manual carefully to ensure

the safety of the personnel involved a damaging

the machine.

INSTALLING ACCESSORIES

11 INSTALLATION | Planet (A) User Manual

Main plug top

Main power supply to the machine.

Machine main switch (MCB)

The double pole MCB protect the line and neutral in the electrical equipments.

MCB in ‘ON’ position (1-ON), the machine is powered. In ‘OFF’ position (O-

OFF), the power is cut off to the machine.

Un-pack the machine carefully. Inspect the machine for any damage or loose

part.

Read the instruction manual.

Place the machine on leveled floor. Before starting other work please Level

the machine with adjustable legs. During transportation adjustable Legs are

fitted . One can move the machine by wheels fitted in the base of machine.

Please put the leg in proper position and then adjust level of the machine at

the time of installation. In no case machine should operate on wheel.

Plug the main cable into the 220V AC 50Hz supply line. Check the available

voltage before Power On. Don’t make Power On if the voltage found over

240 V AC or fluctuating.

Turn ON the MCB switch.

Look at the display which shows the instructions through software & check

the whole System operation. Don’t run the machine without a container. One

can use empty container for free running and necessary checkup.

Power Supply:

Separate 220VAC, 50Hz power supply is required to run the

machine.

Earthing of the machine is must.

Check the power supply & Voltage before switching ON the

machine.

If the power supply is ok then plug in the machine cable into the

mains socket and put the main switch ON.

The glowing of the display panel board (LCD) confirms that power is

coming up to the control circuit of the machine.

12 OPERATION | Planet (A) User Manual

OPERATION

MAIN MENU

OPERATION OPERATION VIEW MESSAGE ON LCD

SCREEN

STEP 1: Switch MCB

‘ON’, which is located on

the side of the body of the

machine.

STEP 2: Using the lever

below the bottom table,

pull the bottom tray table

out.

STEP 3: Insert a

container by placing it on

the bottom table. Ensure

that the container is

placed at the center of the

table.


STEP 4: Push the table

back in and ensure that it

is in locked position.

STEP 5: Press “RUN”.

STEP 6: When the above

message is shown on the

LCD screen, ensure

manually that the

container is placed

properly and not moving.


STEP 7: Press “RUN”

STEP 8: When the above

message is shown, set the

mixing time using the “+”

and “-” buttons.


STEP 9: After the time

has been set, close the

door. After the door has

been locked, the

following messages will

be shown. During this

time, the container is

being mixed.


STEP 10: When the

above message is shown,

pull the shutter door and

open it.

Step 11: Push the lever

below the bottom table

and pull the table out.

Step 12: Take out the

container carefully and

push the tray back in,

ensuring that it is locked.

Step 13: Mixing has been

successfully completed.

The machine is now ready

for another operation.


OTHER MESSAGES

MESSAGE ON LCD SCREEN

If this message is seen on the screen, it

means that there is no can that has been

inserted or can height is smaller than

recommended height. The user has to

open the door and then enter a container

for mixing.

If this message is shown, it means that

the machine has crossed maximum de-

clamp position. A beep will be heard.

After this is shown, the machine will

automatically come to its working

position.


FUNCTION OF EMERGENCY SWITCH

OPERATION: EMERGENCY STOP

OPERATION: RELEASE EMERGENCY SWITCH

OPERATION: PRESS THE RESET BUTTON

LCD DISPLAY: WELCOME TO A COLOURFUL WORLD

LCD DISPLAY: INITIALIZING…

LCD DISPLAY: INSERT CONTAINER AND PRESS RUN

19 MAINTENANCE | Planet (A) User

MAINTENANCE

MAINTENANCE

CONTENT

OPERATION

1

OPERATION

Check security

devices

Switch ON

the power

and Emergency

Outside

cleansing

Switch OFF

the power

Clean with

cloth dipping

neutral lotion

Inside cleansing

Switch OFF

the power

Clean with soft

cloth dipping

neutral lotion

(launder with

wipe with dry

Lubricate Lead

Screw,

Switch ON

the power

first, adjust

work position

and then

switch OFF

the power

Wipe off the old

lubricating oil

and leftover, if

some parts are

not r

press CLAMP

button Or

DECLAMP

button to adjust

Planet (A) User Manual

MAINTENANCE

OPERATION

2

OPERATION 3 PERIOD

Check the

condition of

Door switch

and Emergency

switch.

2 Months

Clean with soft

cloth dipping

neutral lotion

One

month

Clean with soft

cloth dipping

neutral lotion

(launder with

water if the

paint

overflows),

wipe with dry

cloth.

One

month

Wipe off the old

lubricating oil

and leftover, if

some parts are

not reachable,

press CLAMP

button Or

DECLAMP

button to adjust

Apply new

lubricating

oil/Grease

Every 15

days.

PERIOD PICTURE

2 Months

One

month

MCB OFF

MCB ON

One

month

Every 15

days.

20 MAINTENANCE | Planet (A) User Manual

MAINTENANCE

CONTENT

OPERATION

1

OPERATION

2

OPERATION 3 PERIOD PICTURE

Lubricate

GUIDE SHAFT

Wipe off the

old lubricating

oil and leftover

& then Grease.

Apply new

lubricating oil

One

month

Lubricate Crown

Gear

Wipe off the

old lubricating

oil and

leftover, if

some parts are

not reachable,

press CLAMP

button or DE-

CLAMP button

to adjust

Apply new

lubricating oil

One

month

Lubricate Bevel

Gear Assembly

in central.

Wipe off the

old lubricating

oil and

leftover, if

some parts are

not reachable,

press .

Apply new

lubricating oil

One

month

21 MAINTENANCE | Planet (A) User Manual

MAINTENANCE

CONTENT

OPERATION

1

OPERATION

2

OPERATION 3 PERIOD PICTURE

Lubricate

Horizontal

Guide Rod

Wipe off the

old lubricating

oil and

leftover, if

some parts are

not reachable,

Apply new

lubricating oil

One

month

Lubricate

Vertical Guide

Bar

Wipe off the

old lubricating

oil and

leftover, if

some parts are

not reachable,

press CLAMP

button or DE-

CLAMP button

to adjust

Apply new

lubricating oil

One

month

22 TROUBLE SHOOTING | Planet (A) User Manual

TROUBLE SHOOTING

PROBLEM PROBABLE

CAUSE

ACTION PICTURE

M/C is getting

hang or panel

switches are not

working, does not

move the display

1. An unwanted

surge passed

through the mother

board or processor

did not reset well

1. Reset the M/C

or switch OFF

main power supply

of the M/C. Wait

for 2minutes and

then switch ON

main power.

MCB OFF

MCB ON

Machine vibrating

Machine is on

wheel,/ machine

level not correct/

machine is not

stable on

adjustable leg/

container is not

placed centrally.

Level the machine

& tighten all

adjustable leg,

don’t install on

wheel.

If all found OK,

then place the

container centrally.

Abnormal Sound

1. Check the

rotating part

specially Crown

Gear assembly..

1. If found fault,

rectify it.

23 TROUBLE SHOOTING

Poly V belt not in

position

2. Slack Belt.

PROBLEM PROBABLE

CAUSE

ERROR: PX 1

1 Central Lock not

engaged fully

defective.

FRONT SENSOR

ERROR-PX 2

Sensor not sensed by

Sensor Flag after No

Can OR max

declamp./Sensor

defective.

ERROR:

CENTRAL

LOCK-

1. Motor M2 is n

working.

2. Limit Switch

LS1 / LS2 not

working.

ERROR:

DECLAMP

LOCK

1. Motor

working.

2. Limit switch

LS3 & LS4 not

TROUBLE SHOOTING | Planet (A) User Manual

2. Slack Belt.

2. Tighten the belt

by shifting the

position of

Idler Pulley.

PROBABLE

CAUSE

ACTION PICTURE

Central Lock not

engaged fully Or Sensor

defective.

Check the alignment &

also the sensor. If all OK

press reset.

Sensor not sensed by

Sensor Flag after No

Can OR max

declamp./Sensor

defective.

1. Check if the Front

sensor (PX2) is ok.

2. sensor Gap betwwn

flag is more than 6

mm. adjust the gap.

Reset the machine.

Change sensor.

Motor M2 is not

working.

Limit Switch

LS1 / LS2 not

working.

1. Check if motor

connection

(M2) is ok. If

not working,

change the

motor.

2. Check the limit

switch.

Motor M3 is not

working.

Limit switch

LS3 & LS4 not

working

1. Check if motor

connection (M2) is ok.

change the

motor.Change or adjust

the Limit switch.

PICTURE

auto gyro manual dt. 11.03 - par enterprise

Documents