autocook confectionery cooking range - baker …€¦ · autocook™ confectionery cooking range...
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AutoCook™ ConfectioneryCooking RangeThe Baker Perkins AutoCook™ range blends proven process technologies within a modular design to create a series of high-efficiency continuous cooking systems for virtually any typeof sugar confectionery. Both dedicated and multi-purpose plantscan be created in this way, offering outstanding cooking performance and low cost of ownership.
Proven Cooking Technologyl High-quality product and reliable operation have been the
hallmark for many years of Baker Perkins Microfilm™, Turbofilm™, Carablend™ and Fondant cookers
l These unique cookers are now at the heart of the AutoCook™ range of flexible, modular cooking solutions
l AutoCook™ can feed any type of confectionery forming systemat rates between 120 and 2,800 kg/hr
Continuous, Automatic Operationl Automated processes from ingredient weighing to final
cooked massesl Precise automatic control of critical process parameters
achieves high quality and low wastel Recipe-driven controls with full process visualisation
and alarms for accurate set up and efficient operation
Easy to Usel Can be configured for virtually any type of
sugar confectioneryl Product types include the full range of hard
candy, soft confectionery and natural snacksl Systems can be created for either single or
multi-product operation
Low Cost of Ownershipl Skid-mounted modules minimise floor space
requirements and installation timel Easy access to all components for cleaning
and maintenancel Continuous, consistent cooking minimises waste
Modular Systems for Continuous, Automatic Confectionery Cooking
KEY AUTOFEED
MICROFILM™ COOKER
FONDANT COOKER
TURBOFILM™ COOKER
CARABLEND™
AutoCook™ Modular SystemA few examples of the many ways in which AutoCook™ modules can be configured into systems
AutoCook™ Hard Candy
AutoCook™ Fondant
AutoCook™ Toffee (High or Medium output)
POLYOL DISSOLVER
MILK INJECTION
XYLITOL CRYSTALLISER
FILLING PREPARATION
COLOUR/FLAVOUR MIXING
PRE-DISSOLVER COOKER
MIXING/HANDLING TANKS
VACUUM SUGAR-FREESKID
AutoCook™ Natural Snacks
AutoCook™ Gums & Jellies
AutoCook™ Universal (Hard Candy & Toffee)
Core Modules
AUTOFEED
l Weighs and mixes up to 16 dry and liquid ingredients l Full batch reporting for tight cost controll Optional polyol dissolving unit for sugar-free syrups
MICROFILM™
l Cooks most types of sugar and sugar-free hard candy, milk or creamcandies, caramels, toffees, fudges and natural snacks
l Applies vacuum directly onto a thin swept film for rapid cooking ofhigh boiled candies with negligible process inversion
l Atmospheric version used for low-boilings l Vacuum module available for cooking of sugar-free syrups
CARABLEND™
l Continuously cooks and caramelises toffee and caramell Independent control of cooking and caramelisationl Also used for cooling and blendingl Additional output capability with Microfilm™ cooking module
TURBOFILM™
l Low to medium output of hard candy and jelliesl Combines continuous dissolving and cooking of syrups into a
single modulel Plate pack cooker used for hard candy; Jet cooker used for jellies
FONDANT COOKING
l Specialised system for the preparation of fondant and fondantcrème
l Cooling and beating process for the production of base fondantl Cooling, beating and mixing process for the production of
fondant crème
AutoCook™ Confectionery Cooking SystemsBaker Perkins has been supplying high-quality confectionery cooking systems for many years. These systems have contained at their core a number of unique cooking technologies supported by a robust design of the overall process and powerful, user-friendly controls.
The AutoCook™ range takes these three key elements and adds a fourth, modular design, to bring speed and simplicity to the design and installation of even the most complex cooking system without sacrificing any of the original process integrity
Robust Process DesignSelecting and sizing the optimum combination of weighing, mixing, dissolving, cooking and other process elements requires bothextensive process know-how and specialist engineering skill. The Baker Perkins cooking processes incorporated into AutoCook™systems have been refined over many years to consistently deliver high quality product and low operating costs.
Unique Cooking TechnologiesBaker Perkins Microfilm™, Turbofilm™, Carablend™ and Fondant cookers have been designed to continuously process confectionery syrups in a way that is both efficient and ideally suited to the end product. Continuous processing ensures that every part of theproduct sees exactly the same conditions so high quality andconsistency are guaranteed. The cooker range includes lab-scaleversions for product and process development work.
Control SystemsAutomatic systems set all the operating parameters from a central recipe system then continuously monitor the process toensure quality and consistency. Changes are automatically cascaded through the system and full process visualisation is included along with comprehensive alarm management, to enable operators to quickly identify and address potential problems. Technical support is available from Baker Perkins via a web-enabled remote access system.
Modular DesignTo develop the AutoCook™ range Baker Perkins engineershave divided the cook process into defined stages anddesigned a skid-mounted module for each. Differentcombinations of these are used to create a completerange of cooking systems for virtually every type of sugarconfectionery product. The modules are fully assembledand pre-tested in our factory to reduce the time neededfor installation and commissioning. They are alsospace-efficient and provide easy access for maintenance and cleaning.
Baker Perkins process know-how and Lifetime Support™ are part of every AutoCook™ package so whether your need is for low or high output, single or multi-product capability, or simply the highest possible product quality, the AutoCook™ range provides the perfect solution.
Baker Perkins LtdManor DrivePaston ParkwayPeterboroughPE4 7APUnited Kingdom
T: +44 1733 283000 F: +44 1733 283004E: [email protected]
I: www.bakerperkinsgroup.com/confectionery
©Baker Perkins 11/10
Min Output
120kg/hr240kg/hr
290kg/hr 400kg/hr
400kg/hr570kg/hr
250kg/hr
250kg/hr
120kg/hr400kg/hr
Max Output
1,400kg/hr - 2,800kg/hr -
740kg/hr -1,300kg/hr -
1,600kg/hr -1,900kg/hr -
1,000kg/hr
1,000kg/hr
1,400kg/hr -1,300kg/hr -
Single Microfilm™ rotorTwin Microfilm™ rotor
TCB Carablend™ EC Carablend™
Fondant plantFondant creme plant
Hard candyToffee
AutoCook™ System
Hard Candy
Toffee, Caramel & Fudge
Fondant
Gums & Jellies
Natural Snacks
Universal
Range Chart
Lab Microfilm
Innovation CentreThe Baker Perkins Process Innovation Centre in Peterborough, UK isavailable for development of new products and processes as well astests and demonstrations of our equipment. The centre contains a fullrange of test and development equipment for confectionery, includingall the cooking processes, plus lab scale depositor, and a 250mm wide continuous pilot line. Our experienced food technologists use these facilities to develop new products and processes with customers.
Project ManagementEvery contract at Baker Perkins is assigned a project manager whose job is to ensure that equipmentis delivered, installed and commissioned on schedule, and that it meets the customer’s requirements in every respect. Customers are kept informed about the progress of their order and the project manager implements any changes that may be required after the order has been placed. Effective project management is our professional approach to making sure we meet our customers expectations.
Lifetime Support™Every piece of Baker Perkins equipment comes with the assurance of comprehensive support throughout its life. Lifetime Support™ ranges from product development in our Innovation Centre to services that reduce the cost of routine maintenance for each piece of equipment, increase its useful life or improve its performance. These extend from parts and service through inspections, fault-finding and remote supportto major repairs and rebuilds. Also available are planned maintenance contracts and upgrades to keyfeatures, including:
l Milk injection system for Microfilm™l Conversion to sugar-free cooking for Microfilm™l Indirect condenser conversion for Microfilm™
Baker Perkins Inc3223 Kraft Ave SE Grand Rapids MI 49512-2027USA
T: +1 616 784 3111 F: +1 616 784 0973E: [email protected]