automatic back spotfacer - erix tool · 2018-01-08 · 3 technical description patented design....

1

Automatic Back SpotfacerSPOTFACING · CHAMFERING

COUNTERBORING · DEBURRING

www.erixtool.com

INCH TOOLS

2

Index Page

Technical Description 3

Feed and Speed 4

Directions for use 5

Smooth Operation 6-7

Operation in difficult materials 8

Part numbering system 9

Semistandard and special tools 10

Back spotfacing 11-17

Weldon 17

Back chamfering 45° 18-19

Back chamfering 60° 20

Back chamfering 30° 21

Front and Back spotfacing 22

Front and Back chamfering 45° 23

Combination table 24-27

Time and Cost analysis 28

Programming 29-30

Spare Parts 31

ERIX-History 32

HOW THE ERIX TOOL OPERATES

Front and Back chamfering.

Front and back spotfacing.

Spindle with coolant through (CT).

Back spotfacing large valve body.

1 2 3 4 5 6

SPOTFACING l CHAMFERING l COUNTERBORING l DEBURRING

3

TECHNICAL DESCRIPTIONPatented Design. Reliable Performance. The Erix tool is an automatic back spotfacing or back cham-fering tool consisting of a spindle and a cutter, called a wing, which folds into the spindle recess when the tool enters the hole in the workpiece. Excellent performance is ensured because there is only one moving part.

Save time and money. Working time saved when compared with conventional methods is normally between 60% and 70%, in some cases more than 90%.

SPOTFACING l CHAMFERING l COUNTERBORING l DEBURRING

SPINDLE.The pilot part of the spindle guides the spotfacer into the hole and takes up the cutting forces.The pilot diameter is less than the nominal hole diameter.The difference in diameter is as follows: Hole dia. Difference .188 – .375” .002” .406 – .500” .004” .531 – .969” .008” 1.000 – 1.156” .012” above 1.181” .012”

Spindles above size 1.181” have a pilot diameter which is .039” less than the hole diameter. These spindles are provided with wear strips, which guide the spotfacer into the hole. All spindles have cylindrical shanks.

WINGDuring operation the wing must be free to swing. Therefore, when assembling a wing, the pivot screw should be released about 30 degrees, before tightening the locking screw.

Smaller wings are made of HSS with integral cutting edge. Larger size wings have square inserts type ISO SPUN or rectangular inserts type ISO/R242.

The inserts are clamped to the wings by means of Secodex lefthand threaded screws.

COOLANT THROUGH

All spindles with cylindrical shanks, for hole size .394” and above, have coolant through.

Locking screw

Brass seat

Pivot screw

Wing

Pilot Shank

Spindle

4

200 400 600 800 950 1200 1400 1600 1800 1900 2400 2800 3200

145 290 435 580 725 870 1015 1160 1300 1450 1740 2030 2320

115 230 340 455 570 680 795 910 1020 1140 1360 1590 1820

88 177 265 352 442 530 618 704 796 884 1060 1236 1408

76 152 228 304 380 456 534 608 687 760 912 1068 1216

64 128 192 256 320 382 446 512 573 640 764 892 1024

53 106 159 212 265 318 371 424 477 530 636 742 850

46 92 138 184 227 276 320 368 410 454 552 640 728

40 80 120 160 190 240 280 320 360 380 480 560 640

36 71 107 142 169 213 249 284 320 338 427 498 569

32 64 96 128 160 192 224 256 288 320 384 448 510

27 54 81 108 135 162 189 216 243 270 324 378 425

23 46 69 92 115 138 160 184 207 230 276 320 364

20 40 60 80 95 120 140 160 180 190 240 280 320

15 20 50 65 80 95 110 125 145 160 190 220 250

Letter Code Number Code – Speed (m/min)

A B C D E F

Workpiece Material HardnessHB Wings HSS Wings Carbide

1,1 Magnetic soft steel 120 35 E 70 E

1,2 Structural steel 200 30 D 60 D

1,3 Plain Carbon steel 250 25 D 50 D

1,4 Alloy steel 250 20 C 40 C

1,5 Alloy, tempered steel > 250; 350 15 B 30 B

1,6 Alloy, tempered steel > 350 10 A 20 A

2,1 Free machining, steel 250 15 E 40 E

2,2 Austenitic 250 10 D 30 D

2,3 Ferritic, Martensitic 300 5 C 20 C

3,1 Lamellar graphite 150 30 E 40 E

3,2 Lamellar graphite > 150; 300 20 E 30 E

3,3 Malleable Cast Iron 200 15 D 20 D

3,4 Malleable Cast Iron > 200; 300 10 D 10 D

4,1 Titanium unalloyed 200 15 C 40 C

4,2 Titanium alloyed 270 10 B 20 B

4,3 Titanium alloyed > 270; 350 5 B 10 B

5,1 Nickel, unalloyed 150 10 B 40 B

5,2 Nickel, alloyed 270 6 B 20 B

5,3 Nickel, alloyed > 270; 350 5 A 10 A

6,1 Copper 100 50 C 70 C

6,2 B-Brass, Bronze 200 45 D 80 D

6,3 α-Brass 200 40 D 80 D

6,4 High Strength Bronze 470 20 E 40 E

7,1 Al, Mg unalloyed 100 60 F 80 F

7,2 Al alloyed, Si < 0,5% 150 50 F 70 F

7,3 Al alloyed, 0,5% > Si < 10% 120 40 E 60 E

7,4 Al alloyed, Si > 10% 120 30 E 40 E

8,1 Thermoplastics - - 60 D 80 D

8,2 Thermosetting plastics - - 40 B 60 B

8,3 Reinforced plastic materials - - 30 A 40 A

1. Steel

2. Stainless steel Stahl

3. Cast Iron

4. Titanium

5. Nickel

6. Copper

7. Aluminum Magnesium

8. Synthetic material

Feed in inch / REV Speed in REV / minSpot-fa-cing/

Chamfe-ring

diameterin inch 5 10 15 20 25 30 35 40 45 50 60 70 80

FEED AND SPEEDWhen operating in different material

How to use the tables1. Enter the table to the left with the correct workpiece material and the relevant wing type (HSS or Carbide) and obtain Number and Letter Code. Example: Suppose workpiece material is Plain Carbon steel to be cut with a wing fitted with a carbide insert. You will find the Code: 50D.

2. With this code you go to the two tables below, using also the Spotfacing or Chamfering diameter (Please note! Not hole diameter). To the left, using Letter Code, you will find Feed in inch/REV, and to the right, using Number Code, you find Speed in RPM.Example: Suppose you are going to operate our tool 90-25.4/45.4-CS20. With a Spotfacing diameter of 1.787” (45.4 mm) and the above Code 50D you will find:

Feed: .0055” / REV

Speed: 338 RPM

This would give a feed rate of: 338 x .0055 = 1.859”/min.

Number and Letter Code

.315

.433

.551

.709

.827

.984

1.181

1.378

1.575

1.772

1.969

2.362

2.756

3.150

3.150

.0004 .0006 .0008 .0012 .0016 .0020

.0006 .0008 .0010 .0014 .0020 .0024

.0008 .0010 .0012 .0016 .0024 .0028

.0010 .0012 .0014 .0020 .0028 .0031

.0012 .0014 .0016 .0024 .0031 .0039

.0014 .0016 .0020 .0031 .0039 .0047

.0016 .0020 .0024 .0035 .0047 .0055

.0018 .0022 .0028 .0043 .0055 .0063

.0020 .0024 .0031 .0047 .0063 .0071

.0022 .0028 .0039 .0055 .0071 .0083

.0024 .0031 .0047 .0063 .0079 .0094

.0026 .0035 .0051 .0071 .0087 .0106

.0028 .0039 .0055 .0087 .0098 .0130

.0030 .0043 .0063 .0094 .0110 .0146

.0031 .0047 .0071 .0098 .0118 .0157

5

DIRECTIONS FOR USE of ERIX Spot Facers

BEFORE USING THE TOOL MAKE THE FOLLOWING CHECKS:

TOOL– Check that the wing is free to swing. To prevent tightening of the wing caused by heat ex- pansion, the pivot screw should have been released about 30 degrees.

– Spot Facers above size 1.181” have wings provided with a guide tang to keep the wing in a working position even at low speeds and in horizontal position. It is of utmost importance to check that the entire length of wing including the guide tang will have space enough within the workpiece to swing free before cutting operation starts. If this is not the case damage to wing and spindle will be caused.

– Check insert quality. Use ISO K20 for cast iron and ISO P40 for steel. ERIX Spot Facers are normally fitted with insert of grade ISO K20. When changing inserts note that the clamping screw is lefthand threaded.

TOOL HOLDERThoroughly fasten tool or tool holder with tool into the machine spindle.

WORKPIECE Since the hole acts as a guiding surface for the Spot Facer, a few drops of thin oil in the hole should be used. When machining in steel coolant should be used.

OPERATIONChoose machine spindle speed according to table.

Start the machine spindle counter-clockwise (looking away from machine headstock) and feed the Spot Facer rapidly up to the hole. Since the wing must make contact with the workpiece in order to properly close, the feedrate should be reduced to maximum .008”/rev. when entering the hole. The wing will remain folded in, while passing through the hole and will swing out again by centri-fugal force after having passed through. Make sure that the entire length of the wing including the guide tang swings free of workpiece before reversing to clockwise rotation. Then apply feed according to table.

IMPORTANT! The wing closes through contact with the workpiece, not through the centrifugal force.

After spot-facing, rapid traverse the wing away from the spotfaced surface. If the wing has a guide tang the traverse must also clear the guide tang.

Now reverse the spindle rotation and back feed rapidly until wing (or guide tang) is near the spot faced surface. Then the feedrate should be reduced again to maximum .008”/rev. until the wing is completely closed. The tool may then be withdrawn from the hole in rapid traverse.

IMPORTANT! When cutting in a fillet (interrupted cut), with a horizontal spindle 1.181” or less, speed should be increased up to 2 times figures given in table. Feed to be reduced by 20-30%.

1 2 3 4 5 6 7 8 9

6

A FEW HINTS FOR SMOOTH OPERATION

1. Small wings of type HSS might be magnetized during the operation. Demagnetize them if necessary.

2. Use coolant. For cast iron use a few drops of thin, non-sticky oil.

3. Tolerance on spotfacing diameter is approximately: Hole dia. Tolerance .188 – .375” ± .004” .406 – 1.156” ± .008” 1.188 – 2.688” ± .012”

4. To improve the surface finish on the spotfaced surface, reduce the speed and feed at the end of the operation and let the tool dwell for a few seconds.

5. To avoid marks in the finished hole, proceed as follows: drill the hole undersize, back spot face, ream the hole to finished size.

6. Always check that the support for workpiece is strong enough to avoid any form of vibration.

7. Use ”coolant through” whenever possible. It has several advantages: chips break, chips are removed, keeps spindle and wing cool, prevents workpiece surface from hardening. If ”coolant through” is not available we then recommend that plenty of coolant be applied as close to the cutting operation as possible.

8. Ensure that screws are correctly tightened: a) the pivot-screw, after having been slightly tightened, should be released about 30 degrees and then secured by the locking screw and its brass seat. b) the Secodex clamping screw in the wing is lefthand threaded. When tightening this screw the insert will be secured firmly into the pocket made specially for this purpose in the wing. Furthermore the Secodex-screw has the form of an umbrella with a rim acting like a spring pressing hard and holding the insert. So don’t forget to tighten this screw! c) remaining screws. Check that they are tightened.

9. Keep the cutting edge sharp, (except when operating in hard aluminium). Regrind cutting edge or change insert frequently.

10. Ensure that there is space enough for the wing to swing out freely before, during or after the cutting operation.

11. The Erix tool is not designed to cut in a radial direction. If you try to use the tool as a reamer, the wing and/or spindle will break.

12. Ensure that the hole in the workpiece has a +tolerance (i.e. is larger than the nominal diameter), as for instance + .005”, - 0. A drill that produces a -tolerance (smaller than nominal) should not be used.

7

WINGS WITH GUIDE TANGLarge spotfacing tools run at low speed. When operating in a horizontal position the centrifugal force acting on the wing is insufficient to hold the wing in correct working position. Therefore, spot-facing tools above 1.181” diameter have wings provided with a guide tang.

1. When cutting in a fillet the guide tang must enter the hole before the tip of insert cuts the fillet.2. When the guide tang enters the hole it will keep the wing in its working position.3. After spotfacing, the spindle must be retracted until the guide tang is free from the hole before the spindle can be reversed.

IMPORTANT! When cutting in a fillet (interrupted cut) with a horizontal spindle increase speed up to 2 times figures given in table and reduce feed by 20–30% (spindles .177-1.181” diameter only).

When operating the tools for hole size above 1.181” see instructions above.

WINGS TYPE HSS ESWhen operating conditions are too severe for the ordinary HSS wing the use of the EXTRA STRONG HSS wing is re-commended. Such a wing is coded with the suffix ES; e.g. 37-037 ES.

WINGS TYPE HSS BI

Spotfacing wings size 020 and 030, normally made of HSS, can be supplied with BRAZED INSERTS grade K20 (or grade P40 for steel).Such a wing is coded with the suffix BI; e.g. 37-037 BI.

WINGS WITH CENTERLOCK INSERTS

Heavy cutting loads in tough material such as stainless or high alloy steel make stringent demands on the clamping system. To comply with such demands, wings of size 060 or larger, which are normally fitted with square SPUN inserts, can be supplied with centerlocked inserts type SPMA. These wings are coded 38- instead of 37-; e.g. 38-120-2070.

Guidetang

1 2 3

8

SPECIAL HINTS FOR OPERATION IN SOME DIFFICULT MATERIALS

RECOMMENDATIONS

Deviate from recommended figures up and down to find best result.

HSS-wings should - if possible - have brazed inserts, quality P40, (type BI). Larger wings can either have inserts with a centerlock screw (type 38- ) (See page 7) or on special request be fitted with brazed inserts (quality P40).

Follow above recommendations. If they are not sufficient, ask us for chip breakers to be ground at the cutting edge of the wing or the insert. To further relieve the stress on the wing it can under certain circumstances be advisable to make the spotface in two diameter-steps.

When using HSS-wings try type BI with brazed inserts quality K20 or, when they are not availa-ble, type ES (See page 7). For larger wings use inserts quality K20.

Insert quality P40 is generally recommended. For smaller wings use brazed inserts P40, where available. Otherwise wings type ES. Larger wings should have ordinary inserts P40. If ne-cessary ask for special wings with brazed inserts.

If necessary arrange chip breaker. (See under stainless steel above).

Ask us to supply wings or inserts with a chip-ping angle reduced from 7,5 degrees (which is our standard) to 0 degrees. It can also be use-ful to hone the cutting edge to obtain a small (approx .004”) negative chipping angle.

WORKPIECE MATERIAL

Steel: It can be a little difficult with soft steel to choose the best speed and feed. If speed is too high, vibrations might occur; if too low, material might build up on the cutting edge.

If there is a weld within the area to be spot faced and especially if there is also an interrup-ted cut, you might experience difficulties due to local high-hardness spots.

Stainless steel: Operating in stainless steel can cause problems similar to those described above.

Cast iron: The surface is often very hard and sometimes you will find grains of sand included in the surface. The cutting edge will quickly be-come blunt, which can cause the wing to break. Titanium: Titanium is a very special material. When you have got experience, however, you should not expect difficulties.

Aluminum: Soft aluminum will give long chips.

Hard aluminum will give short chips.

9

Wings with Centerlock InsertsType Inserts - Type (K 20 or P40*)

38-061 SPMA 08031238-062 SPMA 09030838-063 SPMA 09030838-091 SPMA 12030838-101 SPMA 09030838-102 SPMA 09030838-111 SPMA 12030838-121 SPMA 15040838-131 SPMA 15040838-132 SPMA 19041238-141 SPMA 15040838-142 SPMA 190412

Other types – Please request! * K20 delivered as standard.

Complete tool is coded 90–25.4/45.4–CS19.1Prefix 90– = back spotfacing 90°25.4 = hole diameter in mm45.4 = facing diameter in mmCS = cylindrical shank19.1 = shank diameter in mm

Other prefixes:45– = chamfering 45°60– = chamfering 60°30– = chamfering 30°902– = front and back spotfacing452– = front and back chamfering 45°29– = special tool

PART NUMBERING SYSTEM

Spindle is coded 27–25.4–CS19.1Prefix 27– = spindle, standard or semistandard25.4 = hole diameter in mmCS = cylindrical shank19.1 = shank diameter in mm

Other prefix:29– = special spindle

Other prefixes:34– = back chamfering35– = front and back chamfering36– = front and back spotfacing38– = back spotfacing 90° with centerlock screw39– = special wing

Wing is coded 37–111 (standard) or 37–110–1450 (semistandard)Prefix 37– = wing for back spotfacing 90°

Important! To front- and Backspotface with Spindle above 1.181”. Please see page 22 and 23.

10

SEMISTANDARD AND SPECIAL TOOLS

In addition to the tools listed in this Catalog we manufacture semistandard and special spindles and wings for …

1. Hole sizes up to 8.000” in diameter.

2. Holes with diameters between those listed at intervals of .004” (.002” for hole size .188 – .375”).

3. Back spotfacing and Front/Back spotfacing at intervals of .004” in facing diameter.

4. Chamfering angles other than 45°, 60° and 30°. Minimum angle is 15°.

5. Special shanks.

When requesting a quotation for a non-standard tool, please supply the following information …

a) Hole diameter to the nearest .004” (or .002” for hole size .188 – .375”).

b) Facing diameter to the nearest .004”.

c) Operation – back spotfacing/chamfering or front and back spotfacing/chamfering.

d) Chamfering angle α.

e) Type of shank.

f) Grade of carbide insert i.e. K20 for cast iron or P40 for steel.

For very special or unusual applications please send a dimensioned sketch of the workpiece.

Possibilities for Erix Tool

Front spot facing and Front spot facing and Back chamfering Front spot facing withback spot facing back chamfering with radius dual diameters

11

.406 27-10.3-CS9.5 HSS .945 .394 (13/32)

.438 27-11.1-CS9.5 HSS .945 .394 (7/16)

.594 90– 10.3 /15.1 –CS9.5 37-030-0490 .622 90– 10.3 /15.8 –CS9.5 -031 .689 90– 10.3 /17.5 –CS9.5 -030-0610 .720 90– 10.3 /18.3 –CS9.5 -034 .760 90– 10.3 /19.3 –CS9.5 -035 .780 90– 10.3 /19.8 –CS9.5 -036 .807 90– 10.3 /20.5 –CS9.5 -030-0760 .635 90– 11.1 /16.6 –CS9.5 37-031 .713 90– 11.1 /18.1 –CS9.5 -032 .732 90– 11.1 /18.6 –CS9.5 -033 .752 90– 11.1 /19.1 –CS9.5 -034 .791 90– 11.1 /20.1 –CS9.5 -035 .811 90– 11.1 /20.6 –CS9.5 -036 .831 90– 11.1 /21.1 –CS9.5 -037 .902 90– 11.1 /22.9 –CS9.5 -030-0840

.281 27-7.1-CS9.5 HSS .591 .197 (9/32)

.313 27-7.9-CS9.5 HSS .591 .197 (5/16)

.344 27-8.7-CS9.5 HSS .591 .197 (11/32)

.375 27-9.5-CS9.5 HSS .591 .197 (3/8)

.406 90– 7.1 /10.3 –CS9.5 37-020-0320 .469 90– 7.1 /11.9 –CS9.5 -021 .547 90– 7.1 /13.9 –CS9.5 -022 .571 90– 7.1 /14.5 –CS9.5 -023 .579 90– 7.1 /14.7 –CS9.5 -020-0540 .500 90– 7.9 /12.7 –CS9.5 37-021 .579 90– 7.9 /14.7 –CS9.5 -022 .602 90– 7.9 /15.3 –CS9.5 -023 .657 90– 7.9 /16.7 –CS9.5 -024 .673 90– 7.9 /17.1 –CS9.5 -020-0620 .500 90– 8.7 /12.7 –CS9.5 37-020-0380 .516 90– 8.7 /13.1 –CS9.5 -021 .594 90– 8.7 /15.1 –CS9.5 -022 .626 90– 8.7 /15.9 –CS9.5 -020-0540 .673 90– 8.7 /17.1 –CS9.5 -024 .697 90– 8.7 /17.7 –CS9.5 -025 .736 90– 8.7 /18.7 –CS9.5 -020-0680 .547 90– 9.5 /13.9 –CS9.5 37-021 .626 90– 9.5 /15.9 –CS9.5 -022 .650 90– 9.5 /16.5 –CS9.5 -023 .705 90– 9.5 /17.9 –CS9.5 -024 .728 90– 9.5 /18.5 –CS9.5 -025 .831 90– 9.5 /21.1 –CS9.5 -020-0760

.323 90– 4.75 / 8.2 –CS9.5 37-011 .350 90– 4.75 / 8.9 –CS9.5 -010-0335 .354 90– 5.55 / 8.9 –CS9.5 37-011 .394 90– 5.55 /10.0 –CS9.5 -012 .413 90– 5.55 /10.5 –CS9.5 -013 .433 90– 5.55 /11.0 –CS9.5 -014 .445 90– 5.55 /11.3 –CS9.5 -010-0415 .366 90– 6.35 /9.3 –CS9.5 37-011 .406 90– 6.35 /10.3 –CS9.5 -012 .425 90– 6.35 /10.8 –CS9.5 -013 .445 90– 6.35 /11.3 –CS9.5 -014 .500 90– 6.35 /12.7 –CS9.5 -010-0470

Completetool

Holedia

Facingdia

BACK SPOTFACING

HOLE SIZE .188 – .438”H

ole

dia

.188

–.25

0”H

ole

dia

.281

–.37

5”H

ole

dia

.406

–.43

8”

CS with weldon

CS

CS

øD

øD

øD

ød

ød

ød

L =

4.72

4

L 4

L 6

L 1 = 3

.150

L 4

L =

5.51

2

L 2 =

3.15

0L

= 6.

299

L 2 =

1.57

5L 1 =

3.9

37L 2

= 2.

362

L 4

L 6Cutter/Insert

Spindle Wing L4 L6

Shank dimensions for ”CS with Weldon”, see page 17.

.188 27-4.75-CS9.5 HSS .433 .197 (3/16)

.219 27-5.55-CS9.5 HSS .433 .197 (7/32)

.250 27-6.35-CS9.5 HSS .433 .197 (1/4)

12

.685 90– 11.9 /17.4 –CS9.5 37-031 .744 90– 11.9 /18.9 –CS9.5 -032 .764 90– 11.9 /19.4 –CS9.5 -033 .783 90– 11.9 /19.9 –CS9.5 -034 .823 90– 11.9 /20.9 –CS9.5 -035 .843 90– 11.9 /21.4 –CS9.5 -036 .862 90– 11.9 /21.9 –CS9.5 -037 .996 90– 11.9 /25.3 –CS9.5 -030-0920 .689 90– 12.7 /17.5 –CS9.5 37 -031 .748 90– 12.7 /19.0 –CS9.5 -032 .768 90– 12.7 /19.5 –CS9.5 -033 .787 90– 12.7 /20.0 –CS9.5 -034 .827 90– 12.7 /21.0 –CS9.5 -035 .846 90– 12.7 /21.5 –CS9.5 -036 .866 90– 12.7 /22.0 –CS9.5 -037 .925 90– 12.7 /23.5 –CS9.5 -041 1.004 90– 12.7 /25.5 –CS9.5 -043 1.035 90– 12.7 /26.3 –CS9.5 -040-0965 .709 90– 13.5 /18 .0–CS12.7 37-031 .780 90– 13.5 /19.8 –CS12.7 -030-0615 .807 90– 13.5 /20.5 –CS12.7 -034 .846 90– 13.5 /21.5 –CS12.7 -035 .866 90– 13.5 /22.0 –CS12.7 -036 .886 90– 13.5 /22.5 –CS12.7 -037 .937 90– 13.5 /23.8 –CS12.7 -030-0815 1.024 90– 13.5 /26 .0–CS12.7 -043 1.106 90– 13.5 /28.1 –CS12.7 -050-1030 .740 90– 14.3 /18.8 –CS12.7 37 -031 .799 90– 14.3 /20.3 –CS12.7 -032 .819 90– 14.3 /20.8 –CS12.7 -033 .839 90– 14.3 /21.3 –CS12.7 -034 .878 90– 14.3 /22.3 –CS12.7 -035 .898 90– 14.3 /22.8 –CS12.7 -036 .917 90– 14.3 /23.3 –CS12.7 -037 .996 90– 14.3 /25.3 –CS12.7 -042 1.075 90– 14.3 /27.3 –CS12.7 -044 1.134 90– 14.3 /28.8 –CS12.7 -051 1.201 90– 14.3 /30.5 –CS12.7 -050-1110 .772 90– 15.1 /19.6 –CS12.7 37-031 .831 90– 15.1 /21.1 –CS12.7 -032 .850 90– 15.1 /21.6 –CS12.7 -033 .870 90– 15.1 /22.1 –CS12.7 -034 .909 90– 15.1 /23.1 –CS12.7 -035 .929 90– 15.1 /23.6 –CS12.7 -036 .949 90– 15.1 /24.1 –CS12.7 -037 1.028 90– 15.1 /26.1 –CS12.7 -042 1.106 90– 15.1 /28.1 –CS12.7 -044 1.185 90– 15.1 /30.1 –CS12.7 -052 1.295 90– 15.1 /32.9 –CS12.7 -050-1190 1.020 90– 15.9 /25.9 –CS12.7 37 -061 1.177 90– 15.9 /29.9 –CS12.7 -062 1.295 90– 15.9 /32.9 –CS12.7 -063 1.311 90– 15.9 /33.3 –CS12.7 -070-1220 1.000 90– 16.7 /25.4 –CS15.9 37 -060-0785 1.051 90– 16.7 /26.7 –CS15.9 -061 1.126 90– 16.7 /28.6 –CS15.9 -060-0945 1.209 90– 16.7 /30.7 –CS15.9 -062 1.327 90– 16.7 /33.7 –CS15.9 -063 1.406 90– 16.7 /35.7 –CS15.9 -070-1300

.469 27-11.9-CS9.5 HSS .945 .394 (15/32)

HSS .945 .394

.500 27-12.7-CS9.5 (1/2)

SM-10-3-2 .984 .354

HSS .945 .394 .531 27-13.5-CS12.7 (17/32) SM-10-3-2 .984 .354 C-0820 .906 .354

HSS .945 .394

.563 27-14.3-CS12.7 (9/16)

SM-10-3-2 .984 .354

C-0820 .906 .354 C-0900 .906 .354

HSS .945 .394

.594 27-15.1-CS12.7 (19/32)

SM-10-3-2 .984 .354

C-0820 C-1000 SM-10-3-2 1.102

.625 27-15.9-CS12.7 SPU 322 1.181 .433 (5/8)

.656 27-16.7-CS15.9 (21/32)

Completetool

Holedia

Facingdia

HOLE SIZE .469 – .656”

CS with weldon

CS with weldon

ød

ød

øD

øD

L 6L 4

L 2 =

3.15

0L 2

= 3.

937

L =

9.44

9L

= 6.

299

Hol

e di

a .4

69–.

594”

Hol

e di

a .6

25–.

656”

L 4

L 6

Cutter/Insert

Spindle Wing L4 L6

.433

.906 .354


1.102

1.102

1.181

1.102

K-1050 Brazed

SM-10-3-2

SPU 322

K-1050

13

.433

.433

.433

.433

.433

.433

.512

.433

.512

.433

.512

.433

.512

.433

1.083 90– 17.5 / 27.5 –CS15.9 37-061 1.240 90– 17.5 / 31.5 –CS15.9 -062 1.358 90– 17.5 / 34.5 –CS15.9 -063 1.500 90– 17.5 / 38.1 –CS15.9 -070-1380 1.102 90– 18.3 / 28.0 –CS15.9 37 -061 1.260 90– 18.3 / 32.0 –CS15.9 -062 1.378 90– 18.3 / 35.0 –CS15.9 -063 1.571 90– 18.3 / 39.9 –CS15.9 -070-1445 1.106 90– 19.1 / 28.1 –CS15.9 37 -061 1.264 90– 19.1 / 32.1 –CS15.9 -062 1.382 90– 19.1 / 35.1 –CS15.9 -063 1.610 90– 19.1 / 40.9 –CS15.9 -080-1490 1.134 90– 19.8 / 28.8 –CS15.9 37 -061 1.189 90– 19.8 / 30.2 –CS15.9 -060-0920 1.291 90– 19.8 / 32.8 –CS15.9 -062 1.374 90– 19.8 / 34.9 –CS15.9 -060-1155 1.409 90– 19.8 / 35.8 –CS15.9 -063 1.693 90– 19.8 / 43.0 –CS15.9 -080-1560 1.165 90– 20.6 / 29.6 –CS19.1 37 -061 1.323 90– 20.6 / 33.6 –CS19.1 -062 1.441 90– 20.6 / 36.6 –CS19.1 -063 1.787 90– 20.6 / 45.4 –CS19.1 -080-1640 1.181 90– 21.4 / 30.0 –CS19.1 37 -061 1.339 90– 21.4 / 34.0 –CS19.1 -062 1.457 90– 21.4 / 37.0 –CS19.1 -063 1.850 90– 21.4 / 47.0 –CS19.1 -080-1700 1.189 90– 22.2 / 30.2 –CS19.1 37 -061 1.346 90– 22.2 / 34.2 –CS19.1 -062 1.465 90– 22.2 / 37.2 –CS19.1 -063 1.622 90– 22.2 / 41.2 –CS19.1 -091 1.898 90– 22.2 / 48.2 –CS19.1 -090-1750 1.220 90– 23.0 / 31.0 –CS19.1 37 -061 1.378 90– 23.0 / 35.0 –CS19.1 -062 1.496 90– 23.0 / 38.0 –CS19.1 -063 1.654 90– 23.0 / 42.0 –CS19.1 -091 1.992 90– 23.0 / 50.6 –CS19.1 -090-1830 1.252 90– 23.8 / 31.8 –CS19.1 37 -061 1.374 90– 23.8 / 34.9 –CS19.1 -060-1005 1.409 90– 23.8 / 35.8 –CS19.1 -062 1.528 90– 23.8 / 38.8 –CS19.1 -063 1.563 90– 23.8 / 39.7 –CS19.1 -090-1245 1.658 90– 23.8 / 42.8 –CS19.1 -091 2.087 90– 23.8 / 53.0 –CS19.1 -090-1910 1.283 90– 24.6 / 32.6 –CS19.1 37 -061 1.441 90– 24.6 / 36.6 –CS19.1 -062 1.559 90– 24.6 / 39.6 –CS19.1 -063 1.717 90– 24.6 / 43.6 –CS19.1 -091 2.181 90– 24.6 / 55.4 –CS19.1 -090-1990

Spindle Wing L4 L6Complete

toolHoledia

BACK SPOTFACING

HOLE SIZE .688 – .969”

CS with weldon

ød

øD

L 6

L 2 =

3.93

7L

= 9.

449

Hol

e di

a .6

88–.

969”

.688 (11/16)

.719 (23/32)

.750 (3/4)

.781 (25/32)

.813 (13/16)

.844(27/32)

.875(7/8)

.906(29/32)

.938(15/16)

.969(31/32)

L 4

27-17.5-CS15.9

27-18.3-CS15.9

27-19.1-CS15.9

27-19.8-CS15.9

27-20.6-CS19.1

27-21.4-CS19.1

27-22.2-CS19.1

27-23.0-CS19.1

27-23.8-CS19.1

27-24.6-CS19.1

Cutter/Insert

1.102

1.181

1.1021.102

1.181

1.1021.102

1.181

1.102

1.102

1.181

1.1021.102

1.181

1.1021.102

1.181

1.102

1.181

1.260

1.2991.1811.181

1.260

1.2991.181

1.181

1.260

1.2991.181

1.181

1.260

1.299

1.181

SM-10-3-2

SPU 322

K-1150SM-10-3-2

SPU 322

K-1250SM-10-3-2

SPU 322

K-1250

SM-10-3-2

SPU 322

K-1250SM-10-3-2

SPU 322

K-1350SM-10-3-2

SPU 322

K-1450

SM-10-3-2

SPU 322

SPU 422K-1450

SM-10-3-2

SPU 322

SPU 422K-1550

SM-10-3-2

SPU 322

SPU 422K-1550

SM-10-3-2

SPU 322

SPU 422K-1650

Facingdia


14

Back spotfacing with coolant through the spindle. Back spotfacing with filleted corners.

Spindle Wing L4 L6Complete

toolHoledia

Facingdia

HOLE SIZE 1.000 – 1.156”

ød

øD

CS with weldon

L =

9.44

9

L 2 =

3.93

7

L 6

Hol

e di

a 1.

000–

1.15

6”

L 4

Cutter/Insert

27-25.4-CS19.1

27-26.2-CS25.4

27-27.0-CS25.4

27-27.8-CS25.4

27-28.6-CS25.4

27-29.4-CS25.4

1.315 90– 25.4 / 33.4 –CS19.1 37 -101 1.591 90– 25.4 / 40.4 –CS19.1 -102 1.787 90– 25.4 / 45.4 –CS19.1 -111 1.984 90– 25.4 / 50.4 –CS19.1 -121 2.031 90– 25.4 / 51.6 –CS19.1 -120-1910 1.346 90– 26.2 /34.2 –CS25.4 37-101 1.622 90– 26.2 /41.2 –CS25.4 -102 1.819 90– 26.2 /46.2 –CS25.4 -111 2.016 90– 26.2 /51.2 –CS25.4 -121 2.126 90– 26.2 /54.0 –CS25.4 -120-1990 1.378 90– 27.0 /35.0 –CS25.4 37 -101 1.563 90– 27.0 /39.7 –CS25.4 -100-1235 1.654 90– 27.0 /42.0 –CS25.4 -102 1.813 90– 27.0 /46.0 –CS25.4 -110-1550 1.850 90– 27.0 /47.0 –CS25.4 -111 2.047 90– 27.0 /52.0 –CS25.4 -121 2.220 90– 27.0 /56.4 –CS25.4 -120-2070 1.409 90– 27.8 /35.8 –CS25.4 37 -101 1.685 90– 27.8 /42.8 –CS25.4 -102 1.882 90– 27.8 /47.8 –CS25.4 -111 2.079 90– 27.8 /52.8 –CS25.4 -121 2.315 90– 27.8 /58.8 –CS25.4 -120-2150 1.441 90– 28.6 /36.6 –CS25.4 37 -101 1.717 90– 28.6 /43.6 –CS25.4 -102 1.913 90– 28.6 /48.6 –CS25.4 -111 2.110 90– 28.6 /53.6 –CS25.4 -121 2.409 90– 28.6 /61.2 –CS25.4 -120-2230 1.472 90– 29.4 /37.4 –CS25.4 37 -101 1.748 90– 29.4 /44.4 –CS25.4 -102 1.945 90– 29.4 /49.4 –CS25.4 -111 2.142 90– 29.4 /54.4 –CS25.4 -121 2.504 90– 29.4 /63.6 –CS25.4 -120-2310

.591

.591

.591

.591

.591

.591

SPU 322 1.811

SPU 422 1.732

SPU 533 1.811

SPU 322 1.811

SPU 422 1.732

SPU 533 1.811

SPU 322 1.811

SPU 422 1.732

SPU 533 1.811 SPU 632 1.890

SPU 322 1.811

SPU 422 1.732 SPU 533 1.811 SPU 632 1.890

SPU 322 1.811

SPU 422 1.732 SPU 533 1.811 SPU 632 1.890

SPU 322 1.811

SPU 422 1.732 SPU 533 1.811 SPU 632 1.890


1.000(1)

1.031(1–

1/32)

1.063(1–1/16)

1.094(1–

3/32)

1.125(1–1/8)

1.156(1–

5/32)

15

2.283 .827

2.283 .827

2.283 .827

2.283 .827

2.283 .827

2.283 .827

2.283 .827

2.677 1.102

2.677 1.102

2.677 1.102

2.677 1.102

2.677 1.102

2.677 1.102

2.677 1.102

2.677 1.102

2.677 1.102

2.677 1.102

SPU 322 1.614 SPU 422 1.732 SPU 533 18.50

SPU 632 1.969

SPU 533 1.850

SPU 632 1.969

SPU 533 1.850

SPU 632 1.969

SPU 533 1.850

SPU 632 1.969

SPU 422 1.732

SPU 533 1.850

SPU 632 1.969 EC20 1.732 SPU 533 1.850 SPU 632 1.969 EC 20 1.732 SPU 533 1.850 SPU 632 1.969 EC 20 1.732 SPU 533 2.126 SPU 632 2.244 EC 20 2.008 SPU 422 2.008

SPU 533 2.126

SPU 632 2.244 EC20 2.008 SPU 533 2.126 SPU 632 2.244 EC 25 2.087 SPU 533 2.126 SPU 632 2.244 EC 25 2.087 SPU 533 2.126 SPU 632 2.244 EC 25 2.087 SPU 422 2.008

SPU 533 2.126

SPU 632 2.244 EC 25 2.087 SPU 533 2.126 SPU 632 2.244 EC 25 2.087 SPU 533 2.126 SPU 632 2.244 EC25 2.087 SPU 533 2.126 SPU 632 2.244 EC25 2.087 SPU 533 2.126 SPU 632 2.244 EC25 2.087

1.813 90– 30.2 /46 –CS31.8 37-130-1500 2.000 90– 30.2 /50.8 –CS31.8 -130-1740 2.126 90– 30.2 /54 –CS31.8 -131 2.362 90– 30.2 /60 –CS31.8 -132 2.441 90– 30.2 /62 –CS31.8 -130-2300 2.126 90– 31.0 /54 –CS31.8 37 -131 2.362 90– 31.0 /60 –CS31.8 -132 2.441 90– 31.0 /62 –CS31.8 -130-2300 2.165 90– 31.8 /55 –CS31.8 37 -131 2.402 90– 31.8 /61 –CS31.8 -132 2.559 90– 31.8 /65 –CS31.8 -130-2400 2.205 90– 32.5 /56 –CS31.8 37 -131 2.441 90– 32.5 /62 –CS31.8 -132 2.677 90– 32.5 /68 –CS31.8 -130-2500 2.000 90– 33.3 /50.8 –CS31.8 37 -130-1590 2.244 90– 33.3 /57 –CS31.8 -131 2.250 90– 33.3 /57.2 –CS31.8 -130-1910 2.480 90– 33.3 /63 –CS31.8 -132 2.795 90– 33.3 /71 –CS31.8 -130-2600 2.283 90– 34.1 /58 –CS31.8 37 -131 2.520 90– 34.1 /64 –CS31.8 -132 2.913 90– 34.1 /74 –CS31.8 -130-2700 2.283 90– 34.9 /58 –CS31.8 37 -131 2.520 90– 34.9 /64 –CS31.8 -132 2.913 90– 34.9 /74 –CS31.8 -130-2700 2.480 90– 35.7 /63 –CS31.8 37 -141 2.717 90– 35.7 /69 –CS31.8 -142 2.795 90– 35.7 /71 –CS31.8 -140-2650 2.156 90– 36.5 /54.8 –CS31.8 37 -140-1790 2.438 90– 36.5 /61.9 –CS31.8 -140-2145 2.520 90– 36.5 /64 –CS31.8 -141 2.756 90– 36.5 /70 –CS31.8 -142 2.913 90– 36.5 /74 –CS31.8 -140-2750 2.559 90– 37.3 /65 –CS31.8 37 -141 2.795 90– 37.3 /71 –CS31.8 -142 3.031 90– 37.3 /77 –CS31.8 -140-2850 2.598 90– 38.1 /66 –CS31.8 37 -141 2.835 90– 38.1 /72 –CS31.8 -142 3.150 90– 38.1 /80 –CS31.8 -140-2950 2.598 90– 38.9 /66 –CS31.8 37 -141 2.835 90– 38.9 /72 –CS31.8 -142 3.150 90– 38.9 /80 –CS31.8 -140-2950 2.375 90– 39.7 /60.3 –CS31.8 37 -140-1915 2.638 90– 39.7 /67 –CS31.8 -141 2.688 90– 39.7 /68.3 –CS31.8 -140-2315 2.874 90– 39.7 /73 –CS31.8 -142 3.268 90– 39.7 /83 –CS31.8 -140-3050 2.677 90– 40.5 /68 –CS31.8 37 -141 2.913 90– 40.5 /74 –CS31.8 -142 3.386 90– 40.5 /86 –CS31.8 -140-3150 2.717 90– 41.3 /69 –CS31.8 37 -141 2.953 90– 41.3 /75 –CS31.8 -142 3.504 90– 41.3 /89 –CS31.8 -140-3250 2.756 90– 42.1 /70 –CS31.8 37 -141 2.992 90– 42.1 /76 –CS31.8 -142 3.622 90– 42.1 /92 –CS31.8 -140-3350 2.756 90– 42.9 /70 –CS31.8 37 -141 2.992 90– 42.9 /76 –CS31.8 -142 3.622 90– 42.9 /92 –CS31.8 -140-3350

Spindle Wing L3 L4 L6Complete

toolFacing

diaHoledia

BACK SPOTFACING

HOLE SIZE 1.188 – 1.688”

27-30.2-CS31.8

27-31.0-CS31.8

27-31.8-CS31.8

27-32.5-CS31.8

27-33.3-CS31.8

27-34.1-CS31.8

27-34.9-CS31.8

27-35.7-CS31.8

27-36.5-CS31.8

27-37.3-CS31.8

27-38.1-CS31.8

27-38.9-CS31.8

27-39.7-CS31.8

27-40.5-CS31.8

27-41.3-CS31.8

27-42.1-CS31.8

27-42.9-CS31.8

ød

L 6

øD

L =

12.5

98

L 2 =

7.87

4

Hol

e di

a 1.

188–

1.68

8”

L 3

CS with weldon

Cutter/Insert

L 4


1.188(1–3/16)

1.219(1–7/32)

1.250(1–1/4)

1.281(1–9/32)

1.313(1–5/16)

1.344(1–11/32)

1.375(1–3/8)

1.406(1–13/32)

1.438(1–7/16)

1.469(1–15/32)

1.500(1–1/2)

1.531(1–17/32)

1.563(1–9/16)

1.594(1–19/32)

1.625(1–5/8)

1.656(1–21/32)

1.688(1–11/16)

16

2.756 90– 43.7 /70 –CS38.1 37 -150-2400 3.386 90– 43.7 /86 –CS38.1 -151 3.425 90– 43.7 /87 –CS38.1 -150-3250 2.795 90– 44.5 /71 –CS38.1 37 -150-2400 3.425 90– 44.5 /87 –CS38.1 -151 3.543 90– 44.5 /90 –CS38.1 -150-3350 2.835 90– 45.2 /72 –CS38.1 37 -150-2400 3.465 90– 45.2 /88 –CS38.1 -151 3.661 90– 45.2 /93 –CS38.1 -150-3450 2.750 90– 46.0 /69.9 –CS38.1 37 -150-2295 2.835 90– 46.0 /72 –CS38.1 -150-2400 3.063 90– 46.0 /77.8 –CS38.1 -150-2690 3.465 90– 46.0 /88 –CS38.1 -151 3.661 90– 46.0 /93 –CS38.1 -150-3450 2.874 90– 46.8 /73 –CS38.1 37 -150-2400 3.504 90– 46.8 /89 –CS38.1 -151 3.701 90– 46.8 /96 –CS38.1 -150-3550 2.913 90– 47.6 /74 –CS38.1 37 -150-2400 3.543 90– 47.6 /90 –CS38.1 -151 3.898 90– 47.6 /99 –CS38.1 -150-3650 2.953 90– 48.4 /75 –CS38.1 37 -150-2400 3.583 90– 48.4 /91 –CS38.1 -151 4.016 90– 48.4 /102 –CS38.1 -150-3750 2.992 90– 49.2 /76 –CS38.1 37 -150-2400 3.622 90– 49.2 /92 –CS38.1 -151 4.134 90– 49.2 /105 –CS38.1 -150-3850 2.992 90– 50.0 /76 –CS38.1 37 -150-2400 3.622 90– 50.0 /92 –CS38.1 -151 4.134 90– 50.0 /105 –CS38.1 -150-3850 3.031 90– 50.8 /77 –CS38.1 37 -150-2400 3.661 90– 50.8 /93 –CS38.1 -151 4.252 90– 50.8 /108 –CS38.1 -150-3950 3.071 90– 51.6 /78 –CS38.1 37 -150-2400 3.701 90– 51.6 /94 –CS38.1 -151 4.370 90– 51.6 /111 –CS38.1 -150-4050 3.110 90– 52.4 /79 –CS38.1 37 -150-2400 3.125 90– 52.4 /79.4 –CS38.1 -150-2420 3.500 90– 52.4 /88.9 –CS38.1 -150-2895 3.740 90– 52.4 /95 –CS38.1 -151 4.488 90– 52.4 /114 –CS38.1 -150-4150 3.701 90– 53.2 /94 –CS50.8 37 -161 4.252 90– 53.2 /108 –CS50.8 -162 4.291 90– 53.2 /109 –CS50.8 -160-4050 3.701 90– 54.0 /94 –CS50.8 37 -161 4.251 90– 54.0 /108 –CS50.8 -162 4.291 90– 54.0 /109 –CS50.8 -160-4050 3.740 90– 54.8 /95 –CS50.8 37 -161 4.291 90– 54.8 /109 –CS50.8 -162 4.409 90– 54.8 /112 –CS50.8 -160-4150 3.779 90– 55.6 /96 –CS50.8 37 -161 4.331 90– 55.6 /110 –CS50.8 -162 4.528 90– 55.6 /115 –CS50.8 -160-4250 3.819 90– 56.4 /97 –CS50.8 37 -161 4.370 90– 56.4 /111 –CS50.8 -162 4.646 90– 56.4 /118 –CS50.8 -160-4350 3.858 90– 57.2 /98 –CS50.8 37 -161 4.409 90– 57.2 /112 –CS50.8 -162 4.685 90– 57.2 /121 –CS50.8 -160-4450 3.858 90– 57.9 /98 –CS50.8 37 -161 4.409 90– 57.9 /112 –CS50.8 -162 4.685 90– 57.9 /121 –CS50.8 -160-4450 3.898 90– 58.7 /99 –CS50.8 37 -161 4.449 90– 58.7 /113 –CS50.8 -162 4.882 90– 58.7 /124 –CS50.8 -160-4550

HOLE SIZE 1.719 – 2.313” Spindle Wing L3 L4 L6

Completetool

Facingdia

Holedia

27-43.7-CS38.1

27-44.5-CS38.1

27-45.2-CS38.1

27-46.0-CS38.1

27-46.8-CS38.1

27-47.6.CS38.1

27-48.4-CS38.1

27-49.2-CS38.1

27-50.0-CS38.1

27-50.8-CS38.1

27-51.6-CS38.1

27-52.4-CS38.1

27-53.2-CS50.8

27-54.0-CS50.8

27-54.8-CS50.8

27-55.6-CS50.8

27-56.4-CS50.8

27-57.2-CS50.8

27-57.9-CS50.8

27-58.7-CS50.8

ød

øD

CS with weldon

L 6

L 3

L =

15.7

48

Hol

e di

a 1.

719–

2.31

3”

L 4

Cutter/Insert

SPU 533

EC25

SPU 533

EC25

SPU 533

EC25

SPU 533

SPU 632

EC25

SPU 533

EC25

SPU 533EC25EC32

SPU 533EC25EC32

SPU 533EC25EC32

SPU 533EC25EC32

SPU 533EC25EC32

SPU 533EC25EC32

SPU 533

SPU 632EC25EC32EC25

EC32

EC25

EC32

EC25

EC32

EC25

EC32

EC25

EC32

EC25

EC32

EC25

EC32

EC25EC32EC40

3.071 1.181

3.071 1.181

3.071 1.181

3.071 1.181

3.071 1.181

3.071 1.181

3.071 1.181

3.071 1.181

3.071 1.181

3.071 1.181

3.071 1.181

3.071 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

2.323

2.323

2.323

2.323

2.520

2.323

2.323

2.323

2.480

2.323

2.480

2.323

2.480

2.323

2.480

2.323

2.480

2.323

2.480

2.323

2.5202.3232.4802.323

2.480

2.323

2.480

2.323

2.480

2.323

2.480

2.323

2.480

2.323

2.480

2.323

2.480

2.3232.4802.559

1.719(1–23/32)

1.750(1–3/4)

1.781(1-25/32)

1.811(1–13/16)

1.844(1–27/32)

1.875(1–7/8)

1.906(1–29/32)

1.938(1–15/16)

1.969(1–31/32)

2.000(2)

2.031(2–1/32)

2.063(2–1/16)

2.094(2–3/32)

2.125(2–1/8)

2.156(2–5/32)

2.188(2–3/16)

2.219(2–7/32)

2.250(2–1/4)

2.281(2–9/32)

2.313(2–5/16)

L 2 =

7.87

4


17

CS with weldon

ød

øD

L 3

L 4

L 6

L 2 =

7.87

4

L =

15.7

48

Hol

e di

a 2.

344–

2.68

8”

l4

Shankdia.

Shankdia.

.

.

Shankcode

CS9.5 .375 1.563 .781 .281 – .325 CS12.7 .500 1.781 .891 .331 – .440 CS15.9 .625 1.906 .953 .401 – .560 CS19.1 .750 2.031 1.016 .456 – .675 CS25.4 1.000 2.281 1.141 .516 .500 .925 CS31.8 1.250 2.281 1.141 .516 .500 1.156 CS38.1 1.500 2.688 1.188 .516 .563 1.406 CS50.8 2.000 3.250 1.844 .701 .844 1.900

Shank dia.+ 0- .0005

l1 l2 l3 l4h+ 0- .016

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

3.465 1.181

2.3232.4802.5592.3232.4802.5592.3232.4802.5592.3232.4802.5592.3232.4802.5592.3232.4802.5592.3232.4802.5592.3232.4802.5592.3232.4802.5592.2322.4802.5592.3232.4802.5592.3232.4802.559

3.937 90– 59.5 /100 –CS50.8 37 -161 4.488 90– 59.5 /114 –CS50.8 -162 5.000 90– 59.5 /127 –CS50.8 -160-4650 3.976 90– 60.3 /101 –CS50.8 37 -161 4.528 90– 60.3 /115 –CS50.8 -162 5.118 90– 60.3 /130 –CS50.8 -160-4750 4.016 90– 61.1 /102 –CS50.8 37 -161 4.567 90– 61.1 /116 –CS50.8 -162 5.236 90– 61.1 /133 –CS50.8 -160-4850 4.016 90– 61.9 /102 –CS50.8 37 -161 4.567 90– 61.9 /116 –CS50.8 -162 5.236 90– 61.9 /133 –CS50.8 -160-4850 4.055 90– 62.7 /103 –CS50.8 37 -161 4.606 90– 62.7 /117 –CS50.8 -162 5.354 90– 62.7 /136 –CS50.8 -160-4950 4.094 90– 63.5 /104 –CS50.8 37 -161 4.646 90– 63.5 /118 –CS50.8 -162 5.472 90– 63.5 /139 –CS50.8 -160-5050 4.134 90– 64.3 /105 –CS50.8 37 -161 4.685 90– 64.3 /119 –CS50.8 -162 5.591 90– 64.3 /142 –CS50.8 -160-5150 4.173 90– 65.1 /106 –CS50.8 37 -161 4.724 90– 65.1 /120 –CS50.8 -162 5.709 90– 65.1 /145 –CS50.8 -160-5250 4.173 90– 65.9 /106 –CS50.8 37 -161 4.724 90– 65.9 /120 –CS50.8 -162 5.709 90– 65.9 /145 –CS50.8 -160-5250 4.213 90– 66.7 /107 –CS50.8 37 -161 4.764 90– 66.7 /121 –CS50.8 -162 5.748 90– 66.7 /146 –CS50.8 -160-5250 4.252 90– 67.5 /108 –CS50.8 37 -161 4.803 90– 67.5 /122 –CS50.8 -162 5.787 90– 67.5 /147 –CS50.8 -160-5250 4.291 90– 68.3 /109 –CS50.8 37 -161 4.843 90– 68.3 /123 –CS50.8 -162 5.827 90– 68.3 /148 –CS50.8 -160-5250

27-59.5-CS50.8

27-60.3-CS50.8

27-61.1-CS50.8

27-61.9-CS50.8

27-62.7-CS50.8

27-63.5-CS50.8

27-64.3-CS50.8

27-65.1-CS50.8

27-65.9-CS50.8

27-66.7-CS50.8

27-67.5-CS50.8

27-68.3-CS50.8

Completetool

Facingdia

Holedia

Spindle Wing L3 L4 L6Cutter/Insert

EC25 EC32

EC40EC25EC32EC40EC25EC32EC40EC25EC32EC40EC25EC32EC40EC25EC32EC40EC25EC32EC40EC25EC32EC40EC25EC32EC40EC25EC32EC40EC25EC32EC40EC25EC32EC40

2.344(2–11/32)

2.375(2–3/8)

2.406(2–13/32)

2.438(2–7/16)

2.469(2–15/32)

2.500(2–1/2)

2.531(2–17/32)

2.563(2–9/16)

2.594(2–19/32)

2.625(2–5/8)

2.656(2–21/32)

2.688(2–11/16)


BACK SPOTFACING

HOLE SIZE 2.344 – 2.688”

All spindles from hole size .406 and above arearranged for Weldon fastening.

WELDON

18

.281 .571 45– 7.1 / 14.5 –CS9.5 27 -7.1-CS9.5 .313 .602 45– 7.9 / 15.3 –CS9.5 -7.9 .344 .618 45– 8.7 / 15.7 –CS9.5 -8.7 .375 .650 45– 9.5 / 16.5 –CS9.5 -9.5

BACK CHAMFERING 45°

HOLE SIZE .188–1.688”

.188 .323 45– 4.75 /8.2 –CS9.5 27 -4.75-CS9.5 .219 .354 45– 5.55 /9.0 –CS9.5 -5.55 .250 .366 45– 6.35 /9.3 –CS9.5 -6.35

Completetool

Facingdia.

Holedia.

Spindle Wing L3 L4 L6

.406 .760 45– 10.3 / 19.3 –CS9.5 27 -10.3-CS9.5 .438 .791 45– 11.1 / 20.1 –CS9.5 -11.1 .469 .823 45– 11.9 / 20.9 –CS9.5 -11.9 .500 .827 45– 12.7 / 21.0 –CS9.5 -12.7 .531 .846 45– 13.5 / 21.5 –CS12.7 27 -13.5-CS12.7 .563 .878 45– 14.3 / 22.3 –CS12.7 -14.3 .594 .909 45– 15.1 / 23.1 –CS12.7 -15.1

.625 1.295 45– 15.9 / 32.9 –CS12.7 27 -15.9-CS12.7 .656 1.327 45– 16.7 / 33.7 –CS15.9 27 -16.7-CS15.9 .688 1.358 45– 17.5 / 34.5 –CS15.9 -17.5 .719 1.378 45– 18.3 / 35.0 –CS15,9 -18.3 .750 1.382 45– 19.1 / 35.1 –CS15.9 -19.1 .781 1.409 45– 19.8 / 35.8 –CS15.9 -19.8 .813 1.441 45– 20.6 / 36.6 –CS19.1 27 -20.6-CS19.1 .844 1.457 45– 21.4 / 37.0 –CS19.1 -21.4 .875 1.465 45– 22.2 / 37.2 –CS19.1 -22.2 .906 1.496 45– 23.0 / 38.0 –CS19.1 -23.0 .938 1.528 45– 23.8 / 38.8 –CS19.1 -23.8 .969 1.559 45– 24.6 / 39.6 –CS19.1 -24.6 1.000 1.984 45– 25.4 / 50.4 –CS19.1 27 -25.4-CS19.1 1.031 2.016 45– 26.2 / 51,2 –CS25.4 27 -26.2-CS25.4 1.063 2.047 45– 27.0 / 52.0 –CS25.4 -27.0 1.094 2.079 45– 27.8 / 52.8 –CS25.4 -27.8 1.125 2.110 45– 28.6 / 53.6 –CS25.4 -28.6 1.156 2.142 45– 29.4 / 54.4 –CS25.4 -29.4

1.188 2.362 45– 30.2 /60 –CS31.8 27 -30.2-CS31.8 1.219 2.362 45– 31.0 /60 –CS31.8 -31.0 1.250 2.402 45– 31.8 /61 –CS31.8 -31.8 1.281 2.441 45– 32.5 /62 –CS31.8 -32.5 1.313 2.480 45– 33.3 /63 –CS31.8 -33.3 1.344 2.520 45– 34.1 /64 –CS31.8 -34.1 1.375 2.520 45– 34.9 /64 –CS31.8 -34.9

1.406 2.717 45– 35.7 /69 –CS31.8 27 -35.7-CS31.8 1.438 2.756 45– 36.5 /70 –CS31.8 -36.5 1.469 2.795 45– 37.3 /71 –CS31.8 -37.3 1.500 2.835 45– 38.1 /72 –CS31.8 -38.1 1.531 2.835 45– 38.9 /72 –CS31.8 -38.9 1.563 2.874 45– 39.7 /73 –CS31.8 -39.7 1.594 2.913 45– 40.5 /74 –CS31.8 -40.5 1.625 2.953 45– 41.3 /75 –CS31.8 -41.3 1.656 2.992 45– 42.1 /76 –CS31.8 -42.1 1.688 2.992 45– 42.9 /76 –CS31.8 -42.9

CS

øD

ød

Hol

e di

a .1

88 –

.375

”

L

L 2

L 1

L 4

L 6

CS with weldon

Hol

e di

a .4

06 –

1.6

88”

L

øD

L 2

ød

L 3

L 4

L 6

.188 - .250 4.724 3.150 1.575 .281 - .375 5.512 3.937 2.362 .406 - .594 6.299 – 3.150 .625 - 1.156 9.449 – 3.937 1.188 - 1.688 12.598 – 7.874

L L1 L2Holedia

34-011 HSS .433 .197

34-023 HSS .591 .197

34-035 HSS .945 .394

1.260 .512

34-063 090308x45

1.181 .433

34-121 150412x45 1.811 .591

34-132 190408X45 2.283 1.969 .827

34-142 190408X45 2.677 2.244 1.102

Cutter/Insert

45°


19Special tool to operate in a diesel engine block. Erix tools in a NC-Machine.

HOLE SIZE 1.719–2.688”

1.719 3.110 45– 43.7 /79 –CS38.1 27 -43.7-CS38.1 1.750 3.150 45– 44.5 /80 –CS38.1 -44.5 1.781 3.189 45– 45.2 /81 –CS38.1 -45.2 1.811 3.189 45– 46.0 /81 –CS38.1 -46.0 1.844 3.228 45– 46.8 /82 –CS38.1 -46.8 1.875 3.268 45– 47.6 /83 –CS38.1 -47.6 1.906 3.307 45– 48.4 /84 –CS38.1 -48.4 1.938 3.346 45– 49.2 /85 –CS38.1 -49.2 1.969 3.386 45– 50.0 /86 –CS38.1 -50.0 2.000 3.386 45– 50.8 /86 –CS38.1 -50.8 2.031 3.425 45– 51.6 /87 –CS38.1 -51.6 2.063 3.465 45– 52.4 /88 –CS38.1 -52.4

Spindle Wing L3 L4 L5Complete

toolFacing

diaHoledia

2.094 3.504 45– 53.2 /89 –CS50.8 27 -53.2-CS50.8 2.125 3.504 45– 54.0 /89 –CS50.8 -54.0 2.156 3.543 45– 54.8 /90 –CS50.8 -54.8 2.188 3.583 45– 55.6 /91 –CS50.8 -55.6 2.219 3.622 45– 56.4 /92 –CS50.8 -56.4 2.250 3.661 45– 57.2 /93 –CS50.8 -57.2 2.281 3.661 45– 57.9 /93 –CS50.8 -57.9 2.313 3.701 45– 58.7 /94 –CS50.8 -58.7 2.344 3.740 45– 59.5 /95 –CS50.8 -59.5 2.375 3.779 45– 60.3 /96 –CS50.8 -60.3 2.406 3.819 45– 61.1 /97 –CS50.8 -61.1 2.438 3.819 45– 61.9 /97 –CS50.8 -61.9 2.469 3.858 45– 62.7 /98 –CS50.8 -62.7 2.500 3.898 45– 63.5 /99 –CS50.8 -63.5 2.531 3.937 45– 64.3 /100 –CS50.8 -64.3 2.563 3.976 45– 65.1 /101 –CS50.8 -65.1 2.594 3.976 45– 65.9 /101 –CS50.8 -65.9 2.625 4.016 45– 66.7 /102 –CS50.8 -66.7 2.656 4.055 45– 67.5 /103 –CS50.8 -67.5 2.688 4.094 45– 68.3 /104 –CS50.8 -68.3

ød

øD

CS with weldon

L=15

.748

L 2=7.

874

L 3

L 6

Hol

e di

a 1.

719

– 2.

688”

34-160 190408X45 3.465 2.480 1.181

34-150 190408X45 3.071 2.480 1.181

Cutter/Insert

L 4


20

.188 .323 60– 4.75 /8.2 –CS9.5 27 -4.75-CS9.5 .219 .354 60– 5.55 /9.0 –CS9.5 -5.55 .250 .366 60– 6.35 /9.3 –CS9.5 -6.35 .281 .571 60– 7.1 / 14.5 –CS9.5 27 -7.1-CS9.5 .313 .602 60– 7.9 / 15.3 –CS9.5 -7.9 .344 .618 60– 8.7 / 15.7 –CS9.5 -8.7 .375 .650 60– 9.5 / 16.5 –CS9.5 -9.5 .406 .760 60– 10.3 / 19.3 –CS9.5 27 -10.3-CS9.5 .438 .791 60– 11.1 / 20.1 –CS9.5 -11.1 .469 .823 60– 11.9 / 20.9 –CS9.5 -11.9 .500 .827 60– 12.7 / 21.0 –CS9.5 -12.7 .531 .846 60– 13.5 / 21.5 –CS12.7 27 -13.5-CS12.7 .563 .878 60– 14.3 / 22.3 –CS12.7 -14.3 .594 .909 60– 15.1 / 23.1 –CS12.7 -15.1 .625 1.295 60– 15.9 / 32.9 –CS12.7 27 -15.9-CS12.7 .656 1.327 60– 16.7 / 33.7 –CS15.9 27 -16.7-CS15.9 .688 1.358 60– 17.5 / 34.5 –CS15.9 -17.5 .719 1.378 60– 18.3 / 35.0 –CS15,9 -18.3 .750 1.382 60– 19.1 / 35.1 –CS15.9 -19.1 .781 1.409 60– 19.8 / 35.8 –CS15.9 -19.8 .813 1.441 60– 20.6 / 36.6 –CS19.1 27 -20.6-CS19.1 .844 1.457 60– 21.4 / 37.0 –CS19.1 -21.4 .875 1.465 60– 22.2 / 37.2 –CS19.1 -22.2 .906 1.496 60– 23.0 / 38.0 –CS19.1 -23.0 .938 1.528 60– 23.8 / 38.8 –CS19.1 -23.8 .969 1.559 60– 24.6 / 39.6 –CS19.1 -24.6 1.000 1.984 60– 25.4 / 50.4 –CS19.1 27 -25.4-CS19.1 1.031 2.016 60– 26.2 / 51,2 –CS25.4 27 -26.2-CS25.4 1.063 2.047 60– 27.0 / 52.0 –CS25.4 -27.0 1.094 2.079 60– 27.8 / 52.8 –CS25.4 -27.8 1.125 2.110 60– 28.6 / 53.6 –CS25.4 -28.6 1.156 2.142 60– 29.4 / 54.4 –CS25.4 -29.4 1.188 2.362 60– 30.2 /60 –CS31.8 27 -30.2-CS31.8 1.219 2.362 60– 31.0 /60 –CS31.8 -31.0 1.250 2.402 60– 31.8 /61 –CS31.8 -31.8 1.281 2.441 60– 32.5 /62 –CS31.8 -32.5 1.313 2.480 60– 33.3 /63 –CS31.8 -33.3 1.344 2.520 60– 34.1 /64 –CS31.8 -34.1 1.375 2.520 60– 34.9 /64 –CS31.8 -34.9 1.406 2.717 60– 35.7 /69 –CS31.8 27 -35.7-CS31.8 1.438 2.756 60– 36.5 /70 –CS31.8 -36.5 1.469 2.795 60– 37.3 /71 –CS31.8 -37.3 1.500 2.835 60– 38.1 /72 –CS31.8 -38.1 1.531 2.835 60– 38.9 /72 –CS31.8 -38.9 1.563 2.874 60– 39.7 /73 –CS31.8 -39.7 1.594 2.913 60– 40.5 /74 –CS31.8 -40.5 1.625 2.953 60– 41.3 /75 –CS31.8 -41.3 1.656 2.992 60– 42.1 /76 –CS31.8 -42.1 1.688 2.992 60– 42.9 /76 –CS31.8 -42.9 1.719 3.110 60– 43.7 /79 –CS38.1 27 -43.7-CS38.1 1.750 3.150 60– 44.5 /80 –CS38.1 -44.5 1.781 3.189 60– 45.2 /81 –CS38.1 -45.2 1.811 3.189 60– 46.0 /81 –CS38.1 -46.0 1.844 3.228 60– 46.8 /82 –CS38.1 -46.8 1.875 3.268 60– 47.6 /83 – CS38.1 -47.6 1.906 3.307 60– 48.4 /84 –CS38.1 -48.4 1.938 3.346 60– 49.2 /85 –CS38.1 -49.2 1.969 3.386 60– 50.0 /86 –CS38.1 -50.0 2.000 3.386 60– 50.8 /86 –CS38.1 -50.8 2.031 3.425 60– 51.6 /87 –CS38.1 -51.6 2.063 3.465 60– 52.4 /88 –CS38.1 -52.4 2.094 3.504 60– 53,2 /89 –CS50.8 27 -53.2-CS50.8 2.125 3.504 60– 54.0 /89 –CS50.8 -54.0 2.156 3.543 60– 54.8 /90 –CS50.8 -54.8 2.188 3.583 60– 55.6 /91 –CS50.8 -55.6 2.219 3.622 60– 56.4 /92 –CS50.8 -56.4 2.250 3.661 60– 57.2 /93 –CS50.8 -57.2 2.281 3.661 60– 57.9 /93 –CS50.8 -57.9 2.313 3.701 60– 58.7 /94 –CS50.8 -58.7 2.344 3.740 60– 59.5 /95 –CS50.8 -59.5 2.375 3.779 60– 60.3 /96 –CS50.8 -60.3 2.406 3.819 60– 61.1 /97 –CS50.8 -61.1 2.438 3.819 60 – 61.9 /97 –CS50.8 -61.9 2.469 3.858 60– 62.7 /98 –CS50.8 -62.7 2.500 3.898 60– 63.5 /99 –CS50.8 -63.5 2.531 3.937 60– 64.3 /100 –CS50.8 -64.3 2.563 3.976 60– 65.1 /101 –CS50.8 -65.1 2.594 3.976 60– 65.9 /101 –CS50.8 -65.9 2.625 4.016 60– 66.7 /102 –CS50.8 -66.7 2.656 4.055 60 – 67.5 /103 –CS50.8 -67.5 2.688 4.094 60– 68.3 /104 –CS50.8 -68.3

34-011-60 HSS .433 .197

34-023-60 HSS .591 .197

34-035-60 HSS .945 .394

1.181 .433

34-063-60 090308X60

1.260 .512

34-121-60 150412X60 1.811 .591

34-132-60 190408X60 2.283 1.969 .827

34-142-60 190408X60 2.677 2.244 1.102

34-150-60 190408X60 3.071 2.480 1.181

34-160-60 190408X60 3.465 2.480 1.181

Spindle Wing L3 L4 L6Facingdia.

Holedia .


HOLE SIZE .188 – 2.688”

.188 - .250 4.724 3.150 1.575 .281 - .375 5.512 3.937 2.362 .406 - .594 6.299 – 3.150 .625 - 1.156 9.449 – 3.937 1.188 - 1.688 12.598 – 7.874 1.719 - 2.688 15.748 – 7.874

Holedia L L1 L2

Completetool

Cutter/Insert


L

L 2

øD

ød

L 4

L 6

L 1

21

34-011-30 HSS .433 .197

34-023-30 HSS .591 .197

34-035-30 HSS .945 .394

1.181 .433

34-061-30 090308X30

1.260 .512

34-102-30 150412X30 1.811 .591

34-130-30 190408X30 2.283 1.969 .827

34-140-30 190408X30 2.677 2.244 1.102

34-150-30 190408X30 3.071 2.480 1.181

34-160-30 190408X30 3.465 2.480 1.181


HOLE SIZE .188 – 2.688”

.188 .323 30– 4.75 /8.2 –CS9.5 27 -4.75-CS9.5 .219 .354 30– 5.55 /9.0 –CS9.5 -5.55 .250 .366 30– 6.35 /9.3 –CS9.5 -6.35 .281 .571 30– 7.1 / 14.5 –CS9.5 27 -7.1-CS9.5 .313 .602 30– 7.9 / 15.3 –CS9.5 -7.9 .344 .618 30– 8.7 / 15.7 –CS9.5 -8.7 .375 .650 30– 9.5 / 16.5 –CS9.5 -9.5 .406 .760 30– 10.3 / 19.3 –CS9.5 27 -10.3-CS9.5 .438 .791 30– 11.1 / 20.1 –CS9.5 -11.1 .469 .823 30– 11.9 / 20.9 –CS9.5 -11.9 .500 .827 30– 12.7 / 21.0 –CS9.5 -12.7 .531 .846 30– 13.5 / 21.5 –CS12.7 27 -13.5-CS12.7 .563 .878 30– 14.3 / 22.3 –CS12.7 -14.3 .594 .909 30– 15.1 / 23.1 –CS12.7 -15.1 .625 1.020 30– 15.9 / 25.9 –CS12.7 27 -15.9-CS12.7 .656 1.051 30– 16.7 / 26.7 –CS15.9 27 -16.7-CS15.9 .688 1.083 30– 17.5 / 27.5 –CS15.9 -17.5 .719 1.102 30– 18.3 / 28.0 –CS15,9 -18.3 .750 1.106 30– 19.1 / 28.1 –CS15.9 -19.1 .781 1.134 30– 19.8 / 28.8 –CS15.9 -19.8 .813 1.165 30– 20.6 / 29.6 –CS19.1 27 -20.6-CS19.1 .844 1.181 30– 21.4 / 30.0 –CS19.1 -21.4 .875 1.189 30– 22.2 / 30.2 –CS19.1 -22.2 .906 1.220 30– 23.0 / 31.0 –CS19.1 -23.0 .938 1.252 30– 23.8 / 31.8 –CS19.1 -23.8 .969 1.283 30– 24.6 / 32.6 –CS19.1 -24.6 1.000 1.591 30– 25.4 / 40.4 –CS19.1 27 -25.4-CS19.1 1.031 1.622 30– 26.2 / 41,2 –CS25.4 27 -26.2-CS25.4 1.063 1.654 30– 27.0 / 42.0 –CS25.4 -27.0 1.094 1.685 30– 27.8 / 42.8 –CS25.4 -27.8 1.125 1.717 30– 28.6 / 43.6 –CS25.4 -28.6 1.156 1.748 30– 29.4 / 44.4 –CS25.4 -29.4 1.188 2.008 30– 30.2 /51 –CS31.8 27 -30.2-CS31.8 1.219 2.008 30– 31.0 /51 –CS31.8 -31.0 1.250 2.047 30– 31.8 /52 –CS31.8 -31.8 1.281 2.087 30– 32.5 /53 –CS31.8 -32.5 1.313 2.126 30– 33.3 /54 –CS31.8 -33.3 1.344 2.165 30– 34.1 /55 –CS31.8 -34.1 1.375 2.165 30– 34.9 /55 –CS31.8 -34.9 1.406 2.205 30– 35.7 /56 –CS31.8 27 -35.7-CS31.8 1.438 2.244 30– 36.5 /57 –CS31.8 -36.5 1.469 2.283 30– 37.3 /58 –CS31.8 -37.3 1.500 2.323 30– 38.1 /59 –CS31.8 -38.1 1.531 2.323 30– 38.9 /59 –CS31.8 -38.9 1.563 2.362 30– 39.7 /60 –CS31.8 -39.7 1.594 2.402 30– 40.5 /61 –CS31.8 -40.5 1.625 2.441 30– 41.3 /62 –CS31.8 -41.3 1.656 2.480 30– 42.1 /63 –CS31.8 -42.1 1.688 2.480 30– 42.9 /63 –CS31.8 -42.9 1.719 2.520 30– 43.7 /64 –CS38.1 27 -43.7-CS38.1 1.750 2.560 30– 44.5 /65 –CS38.1 -44.5 1.781 2.598 30– 45.2 /66 –CS38.1 -45.2 1.811 2.598 30– 46.0 /66 –CS38.1 -46.0 1.844 2.638 30– 46.8 /67 –CS38.1 -46.8 1.875 2.677 30– 47.6 /68 – CS38.1 -47.6 1.906 2.717 30– 48.4 /69 –CS38.1 -48.4 1.938 2.756 30– 49.2 /70 –CS38.1 -49.2 1.969 2.756 30– 50.0 /70 –CS38.1 -50.0 2.000 2.795 30– 50.8 /71 –CS38.1 -50.8 2.031 2.835 30– 51.6 /72 –CS38.1 -51.6 2.063 2.874 30– 52.4 /73 –CS38.1 -52.4 2.094 2.913 30– 53.2 /74 –CS50.8 27 -53.2-CS50.8 2.125 2.913 30– 54.0 /74 –CS50.8 -54.0 2.156 2.953 30– 54.8 /75 –CS50.8 -54.8 2.188 2.992 30– 55.6 /76 –CS50.8 -55.6 2.219 3.031 30– 56.4 /77 –CS50.8 -56.4 2.250 3.071 30– 57.2 /78 –CS50.8 -57.2 2.281 3.071 30– 57.9 /78 –CS50.8 -57.9 2.313 3.110 30– 58.7 /79 –CS50.8 -58.7 2.344 3.150 30– 59.5 /80 –CS50.8 -59.5 2.375 3.189 30– 60.3 /81 –CS50.8 -60.3 2.406 3.228 30– 61.1 /82 –CS50.8 -61.1 2.438 3.228 30– 61.9 /82 –CS50.8 -61.9 2.469 3.268 30– 62.7 /83 –CS50.8 -62.7 2.500 3.307 30– 63.5 /84 –CS50.8 -63.5 2.531 3.346 30– 64.3 /85 –CS50.8 -64.3 2.563 3.386 30– 65.1 /86 –CS50.8 -65.1 2.594 3.386 30– 65.9 /86 –CS50.8 -65.9 2.625 3.425 30– 66.7 /87 –CS50.8 -66.7 2.656 3.465 30– 67.5 /88 –CS50.8 -67.5 2.688 3.504 30– 68.3 /89 –CS50.8 -68.3

Cutter/Insert

Facingdia.

Holedia .

CSL

L 4

øD

ød

Hol

e di

a .1

88 –

.375

”

L 6

CS with weldon

LL 2

øD

ød

L 3L 4

L 6

Hol

e di

a .4

06 –

2.6

88”

L 1

L 2

30°

Spindle Wing L3 L4 L6

Completetool

.188 - .250 4.724 3.150 1.575 .281 - .375 5.512 3.937 2.362 .406 - .594 6.299 – 3.150 .625 - 1.156 9.449 – 3.937 1.188 - 1.688 12.598 – 7.874 1.719 - 2.688 15.748 – 7.874

Holedia L L1 L2


22

HSS .433 .236

HSS .591 .236

HSS .945 .472

Brazed .906 .433

1.102 .512

Brazed

1.181 .591

1.732 .827

Brazed 1.654 .866

Brazed 2.283 1.929 1.181 .827

Brazed 2.677 2.323 1.457 1.102

Brazed 3.071 2.598 1.654 1.181

Brazed 3.465 2.795 1.850 1.181

FRONT AND BACK SPOTFACING

HOLE SIZE .188 – 2.688”

.188 .350 902– 4.75 /8.9 –CS9.5 27 -4.75-CS9.5 36-010-0335 .219 .445 902– 5.55 /11.3 –CS9.5 -5.55 -0415 .250 .500 902– 6.35 /12.7 –CS9.5 -6.35 -0470 .281 .579 902– 7.1 / 14.7 –CS9.5 27 -7.1-CS9.5 36-020-0540 .313 .673 902– 7.9 / 17.1 –CS9.5 -7.9 -0620 .344 .736 902– 8.7 / 18.7 –CS9.5 -8.7 -0680 .375 .831 902– 9.5 / 21.1 –CS9.5 -9.5 -0760 .406 .807 902– 10.3 / 20.5 –CS9.5 27 -10.3-CS9.5 36-030-0760 .438 .902 902– 11.1 / 22.9 –CS9.5 -11.1 -0840 .469 .996 902– 11.9 / 25.3 –CS9.5 -11.9 -0920 .500 1.035 902– 12.7 / 26.3 –CS9.5 -12.7 -040-0965 .531 1.106 902– 13.5 / 28.1 –CS12.7 27 -13.5-CS12.7 -050-1030 .563 1.201 902– 14.3 / 30.5 –CS12.7 -14.3 -1110 .594 1.295 902– 15.1 / 32.9 –CS12.7 -15.1 -1190 .625 1.311 902– 15.9 / 33.3 –CS12.7 27 -15.9-CS12.7 36-070-1220 .656 1.406 902– 16.7 / 35.7 –CS15.9 27 -16.7-CS15.9 -1300 .688 1.500 902– 17.5 / 38.1 –CS15.9 -17.5 -1380 .719 1.571 902– 18.3 / 39.9 –CS15,9 -18.3 -1445 .750 1.610 902– 19.1 / 40.9 –CS15.9 -19.1 -080-1490 .781 1.693 902– 19.8 / 43.0 –CS15.9 -19.8 -1560 .813 1.787 902– 20.6 / 45.4 –CS19.1 27 -20.6-CS19.1 -1640 .844 1.850 902– 21.4 / 47.0 –CS19.1 -21.4 -1700 .875 1.898 902– 22.2 / 48.2 –CS19.1 -22.2 -090-1750 .906 1.992 902– 23.0 / 50.6 –CS19.1 -23.0 -1830 .938 2.087 902– 23.8 / 53.0 –CS19.1 -23.8 -1910 .969 2.181 902– 24.6 / 55.4 –CS19.1 -24.6 -1990 1.000 2.031 902– 25.4 / 51.6 –CS19.1 27 -25.4-CS19.1 36-120-1910 1.031 2.126 902– 26.2 / 54.0 –CS25.4 27 -26.2-CS25.4 -1990 1.063 2.220 902– 27.0 / 56.4 –CS25.4 -27.0 -2070 1.094 2.315 902– 27.8 / 58.8 –CS25.4 -27.8 -2150 1.125 2.409 902– 28.6 / 61.2 –CS25.4 -28.6 -2230 1.156 2.504 902– 29.4 / 63.6 –CS25.4 -29.4 -2310 1.188 2.441 902– 30.2 /62 –CS31.8 27 -30.2-CS31.8 (F/B) 36-130-2300 1.219 2.441 902– 31.0 /62 –CS31.8 -31.0 -2300 1.250 2.559 902– 31.8 /65 –CS31.8 -31.8 -2400 1.281 2.677 902– 32.5 /68 –CS31.8 -32.5 -2500 1.313 2.795 902– 33.3 /71 –CS31.8 -33.3 -2600 1.344 2.913 902– 34.1 /74 –CS31.8 -34.1 -2700 1.375 2.913 902– 34.9 /74 –CS31.8 -34.9 -2700 1.406 2.795 902– 35.7 /71 –CS31.8 27 -35.7-CS31.8 (F/B) 36-140-2650 1.438 2.913 902– 36.5 /74 –CS31.8 -36.5 -2750 1.469 3.031 902– 37.3 /77 –CS31.8 -37.3 -2850 1.500 3.150 902– 38.1 /80 –CS31.8 -38.1 -2950 1.531 3.150 902– 38.9 /80 –CS31.8 -38.9 -2950 1.563 3.268 902– 39.7 /83 –CS31.8 -39.7 -3050 1.594 3.386 902– 40.5 /86 –CS31.8 -40.5 -3150 1.625 3.504 902– 41.3 /89 –CS31.8 -41.3 -3250 1.656 3.622 902– 42.1 /92 –CS31.8 -42.1 -3350 1.688 3.622 902– 42.9 /92 –CS31.8 -42.9 -3350 1.719 3.425 902– 43.7 /87 –CS38.1 27 -43.7-CS38.1 (F/B) 36-150-3250 1.750 3.543 902– 44.5 /90 –CS38.1 -44.5 -3350 1.781 3.661 902– 45.2 /93 –CS38.1 -45.2 -3450 1.811 3.661 902– 46.0 /93 –CS38.1 -46.0 -3450 1.844 3.701 902– 46.8 /96 –CS38.1 -46.8 -3550 1.875 3.898 902– 47.6 /99 – CS38.1 -47.6 -3650 1.906 4.016 902– 48.4 /102 –CS38.1 -48.4 -3750 1.938 4.134 902– 49.2 /105 –CS38.1 -49.2 -3850 1.969 4.134 902– 50.0 /105 –CS38.1 -50.0 -3850 2.000 4.252 902– 50.8 /108 –CS38.1 -50.8 -3950 2.031 4.370 902– 51.6 /111 –CS38.1 -51.6 -4050 2.063 4.488 902– 52.4 /114 –CS38.1 -52.4 -4150 2.094 4.291 902– 53,2 /109 –CS50.8 27 -53.2-CS50.8 (F/B) 36-160-4050 2.125 4.291 902– 54.0 /109 –CS50.8 -54.0 -4050 2.156 4.409 902– 54.8 /112 –CS50.8 -54.8 -4150 2.188 4.528 902– 55.6 /115 –CS50.8 -55.6 -4250 2.219 4.646 902– 56.4 /118 –CS50.8 -56.4 -4350 2.250 4.685 902– 57.2 /121 –CS50.8 -57.2 -4450 2.281 4.685 902– 57.9 /121 –CS50.8 -57.9 -4450 2.313 4.882 902– 58.7 /124 –CS50.8 -58.7 -4550 2.344 5.000 902– 59.5 /127 –CS50.8 -59.5 -4650 2.375 5.118 902– 60.3 /130 –CS50.8 -60.3 -4750 2.406 5.236 902– 61.1 /133 –CS50.8 -61.1 -4850 2.438 5.236 902– 61.9 /133 –CS50.8 -61.9 -4850 2.469 5.354 902– 62.7 /136 –CS50.8 -62.7 -4950 2.500 5.472 902– 63.5 /139 –CS50.8 -63.5 -5050 2.531 5.591 902– 64.3 /142 –CS50.8 -64.3 -5150 2.563 5.709 902– 65.1 /145 –CS50.8 -65.1 -5250 2.594 5.748 902– 65.9 /145 –CS50.8 -65.9 -5250 2.625 5.787 902– 66.7 /146 –CS50.8 -66.7 -5250 2.656 5.827 902– 67.5 /148 –CS50.8 -67.5 -5250 2.688 5.551 902– 68.3 /148 –CS50.8 -68.3 -5250

Spindle Wing L3 L4 L5 L6Complete

toolFacingdia.

Holedia .

CS

LL 1

L 2

øD

ød

Hol

e di

a .1

88 –

.375

”

L 5 L 4

Hol

e di

a .4

06 –

2.6

88”

øD

ød

CS with weldon

LL 2

L 3

L 4

L 6 L 5

.188 - .250 4.724 3.150 1.575 .281 - .375 5.512 3.937 2.362 .406 - .594 6.299 – 3.150 .625 - 1.156 9.449 – 3.937 1.188 - 1.688 12.598 – 7.874 1.719 - 2.688 15.748 – 7.874

Holedia L L1 L2

Cutter/Insert


23

.188 .323 452– 4.75 /8.2 –CS9.5 27 -4.75-CS9.5 .219 .354 452– 5.55 /9.0 –CS9.5 -5.55 .250 .366 452– 6.35 /9.3 –CS9.5 -6.35 .281 .547 452– 7.1 / 13.9 –CS9.5 27 -7.1-CS9.5 .313 .579 452– 7.9 / 14.7 –CS9.5 -7.9 .344 .594 452– 8.7 / 15.1 –CS9.5 -8.7 .375 .626 452– 9.5 / 15.9 –CS9.5 -9.5 .406 .760 452– 10.3 / 19.3 –CS9.5 27 -10.3-CS9.5 .438 .791 452– 11.1 / 20.1 –CS9.5 -11.1 .469 .823 452– 11.9 / 20.9 –CS9.5 -11.9 .500 .827 452– 12.7 / 21.0 –CS9.5 -12.7 .531 .846 452– 13.5 / 21.5 –CS12.7 27 -13.5-CS12.7 .563 .878 452– 14.3 / 22.3 –CS12.7 -14.3 .594 .909 452– 15.1 / 23.1 –CS12.7 -15.1 .625 1.091 452– 15.9 / 27.7 –CS12.7 27 -15.9-CS12.7 .656 1.122 452– 16.7 / 28.5 –CS15.9 27 -16.7-CS15.9 .688 1.154 452– 17.5 / 29.3 –CS15.9 -17.5 .719 1.173 452– 18.3 / 29.8 –CS15,9 -18.3 .750 1.177 452– 19.1 / 29.9 –CS15.9 -19.1 .781 1.205 452– 19.8 / 30.6 –CS15.9 -19.8 .813 1.236 452– 20.6 / 31.4 –CS19.1 27 -20.6-CS19.1 .844 1.252 452– 21.4 / 31.8 –CS19.1 -21.4 .875 1.260 452– 22.2 / 32.0 –CS19.1 -22.2 .906 1.291 452– 23.0 / 32.8 –CS19.1 -23.0 .938 1.323 452– 23.8 / 33.6 –CS19.1 -23.8 .969 1.354 452– 24.6 / 34.4 –CS19.1 -24.6 1.000 1.591 452– 25.4 / 40.4 –CS19.1 27 -25.4-CS19.1 1.031 1.622 452– 26.2 / 41,2 –CS25.4 27 -26.2-CS25.4 1.063 1.654 452– 27.0 / 42.0 –CS25.4 -27.0 1.094 1.685 452– 27.8 / 42.8 –CS25.4 -27.8 1.125 1.717 452– 28.6 / 43.6 –CS25.4 -28.6 1.156 1.748 452– 29.4 / 44.4 –CS25.4 -29.4 1.188 1.813 452– 30.2 /46 –CS31.8 27 -30.2-CS31.8 (F/B) 1.219 1.813 452– 31.0 /46 –CS31.8 -31.0 1.250 1.850 452– 31.8 /47–CS31.8 -31.8 1.281 1.890 452– 32.5 /48 –CS31.8 -32.5 1.313 1.929 452– 33.3 /49 –CS31.8 -33.3 1.344 1.969 452– 34.1 /50 –CS31.8 -34.1 1.375 2.969 452– 34.9 /50 –CS31.8 -34.9 1.406 2.008 452– 35.7 /51 –CS31.8 27 -35.7-CS31.8 (F/B) 1.438 2.047 452– 36.5 /52 –CS31.8 -36.5 1.469 2.087 452– 37.3 /53 –CS31.8 -37.3 1.500 2.126 452– 38.1 /54 –CS31.8 -38.1 1.531 2.126 452– 38.9 /54 –CS31.8 -38.9 1.563 2.165 452– 39.7 /55 –CS31.8 -39.7 1.594 2.205 452– 40.5 /56 –CS31.8 -40.5 1.625 2.244 452– 41.3 /57 –CS31.8 -41.3 1.656 2.283 452– 42.1 /58 –CS31.8 -42.1 1.688 2.283 452– 42.9 /58 –CS31.8 -42.9 1.719 2.362 452– 43.7 /60 –CS38.1 27 -43.7-CS38.1 (F/B) 1.750 2.402 452– 44.5 /61 –CS38.1 -44.5 1.781 2.441 452– 45.2 /62 –CS38.1 -45.2 1.811 2.441 452– 46.0 /62 –CS38.1 -46.0 1.844 2.480 452– 46.8 /63 –CS38.1 -46.8 1.875 2.520 452– 47.6 /64 – CS38.1 -47.6 1.906 2.559 452– 48.4 /65 –CS38.1 -48.4 1.938 2.598 452– 49.2 /66 –CS38.1 -49.2 1.969 2.598 452– 50.0 /66 –CS38.1 -50.0 2.000 2.638 452– 50.8 /67 –CS38.1 -50.8 2.031 2.677 452– 51.6 /68 –CS38.1 -51.6 2.063 2.717 452– 52.4 /69 –CS38.1 -52.4 2.094 3.228 452– 53.2 /82 –CS50.8 27 -53.2-CS50.8 (F/B) 2.125 3.228 452– 54.0 /82 –CS50.8 -54.0 2.156 3.268 452– 54.8 /83 –CS50.8 -54.8 2.188 3.307 452– 55.6 /84 –CS50.8 -55.6 2.219 3.346 452– 56.4 /85 –CS50.8 -56.4 2.250 3.386 452– 57.2 /86 –CS50.8 -57.2 2.281 3.386 452– 57.9 /86 –CS50.8 -57.9 2.313 3.425 452– 58.7 /87 –CS50.8 -58.7 2.344 3.465 452– 59.5 /88 –CS50.8 -59.5 2.375 3.504 452– 60.3 /89 –CS50.8 -60.3 2.406 3.543 452– 61.1 /90 –CS50.8 -61.1 2.438 3.543 452– 61.9 /90 –CS50.8 -61.9 2.469 3.583 452– 62.7 /91 –CS50.8 -62.7 2.500 3.622 452– 63.5 /92 –CS50.8 -63.5 2.531 3.661 452– 64.3 /93 –CS50.8 -64.3 2.563 3.701 452– 65.1 /94 –CS50.8 -65.1 2.594 3.701 452– 65.9 /94 –CS50.8 -65.9 2.625 3.740 452– 66.7 /95 –CS50.8 -66.7 2.656 3.779 452– 67.5 /96 –CS50.8 -67.5 2.688 3.819 452– 68.3 /97 –CS50.8 -68.3

FRONT AND BACK CHAMFERING 45°

HOLE SIZE .188–2.688”

Spindle Wing L3 L4 L5 L6Complete

toolFacingdia.

Holedia.

Cutter/Insert

Hol

e di

a .4

06 –

2.6

88”

CS with weldon

LL 2

L 6

ød

øD

L 5

CS

øD

ød

Hol

e di

a .1

88 –

.375

”

L 5 L 4L 2

LL 3

L 4

HSS

HSS

HSS

Brazed

Brazed

Brazed

Brazed

Brazed

Brazed

.551 .236

35-011

35-022

35-035

35-060

35-102

35-130

35-140

35-150

35-160

.433 .236

.945 .433

1.299 .591

1.220 .512

1.732 .709

2.283 2.008 1.102 .827

2.677 2.362 1.457 1.102

3.071 2.717 1.535 1.181

3.465 3.071 1.575 1.181

L 1

.188 - .250 4.724 3.150 1.575 .281 - .375 5.512 3.937 2.362 .406 - .594 6.299 – 3.150 .625 - 1.156 9.449 – 3.937 1.188 - 1.688 12.598 – 7.874 1.719 - 2.688 15.748 – 7.874

Holedia L L1 L2


45°

45°

24

C Hole dia. Ø .276 .281 .313 .331 .344 .354 .375 Wing A 37 -020-0320 .402 .406 .437 .449 .453 .465 .484 A -020-0380 .449 .453 .484 .496 .500 .512 .531 A -021 .465 .469 .500 .512 .516 .528 .547 A -020-0480 .528 .531 .563 .575 .579 .591 .610 A -022 .543 .547 .579 .591 .594 .606 .626 A -023 .567 .571 .602 .614 .618 .630 .650 A -020-0540 .579 .610 .622 .626 .638 .657 A -024 .657 .669 .673 .685 .705 A -020-0620 .673 .685 .689 .701 .720 A -025 .693 .697 .709 .728 A -020-0650 .709 .713 .724 .744 A -020-0660 .717 .720 .732 .752 A -020-0680 .736 .748 .768 A -020-0710 .772 .791 A -020-0760 .831

C Hole dia. Ø .177 .188 .217 .219 .250 .256 Wing A 37 -011 .315 .323 .354 .354 .366 .374 A -010-0315 .327 .335 .366 .366 .378 .386 A -010-0335 .350 .382 .382 .394 .402 A -012 .394 .394 .406 .413 A -013 .413 .413 .425 .433 A -014 .433 .433 .445 .453 A -010-0415 .445 .445 .457 .465 A -010-0470 .500 .508 A -015 .512 A -010-0490 .524

COMBINATION TABLE

In this table are listed all combinations, to do various spotfaces, which are possible with spindles and backspotfacing wings listed in the metric and inch catalogues.

Spindles are specified by hole diameter and listed along the top of each table horizontally. Wings are specified by part number and located vertically along the lefthand margin of the table. The spotfacing diameters these spindles and wings will produce are located in the several columns located below the hole diameters and to the right of the wing part numbers. These spotfacing diameters are given in inch.

To locate a particular combination, first select a hole dimension from those listed at the top of the chart. Second, follow the column of numbers below the hole dimension until you locate the required spotface diameter. Third, move to the left until you find a wing part number. This is the wing that is required for the spotface diameter selected.

The spindle used for the hole selected can be found in either the metric or inch catalo-gues, under hole diameter.

On page 27 all Cutters/Inserts (C) are specified.

25

C Hole dia. Ø .394 .406 .413 .433 .438 .469 .472 .500 .512 .531 .551 .563 .591 .594 .610 Wing A 37 -030-0490 .583 .594 .602 .622 .626 .657 .661 .661 .661 .681 .701 .713 .740 .744 .760 A -031 .610 .622 .630 .650 .654 .685 .689 .689 .689 .709 .728 .740 .768 .772 .787 A -032 .669 .681 .689 .709 .713 .744 .748 .748 .748 .768 .787 .799 .827 .831 .846 A -030-0610 .677 .689 .697 .717 .720 .752 .756 .756 .756 .776 .795 .807 .835 .839 .854 A -030-0615 .681 .693 .701 .720 .724 .756 .760 .760 .760 .780 .799 .811 .839 .843 .858 A -033 .689 .701 .709 .728 .732 .764 .768 .768 .768 .787 .807 .819 .846 .850 .866 A -034 .709 .720 .728 .748 .752 .783 .787 .787 .787 .807 .827 .839 .866 .870 .886 A -035 .748 .760 .768 .787 .791 .823 .827 .827 .827 .846 .866 .878 .906 .909 .925 A -036 .768 .780 .787 .807 .811 .843 .846 .846 .846 .866 .886 .898 .925 .929 .945 A -030-0730 .772 .783 .791 .811 .815 .846 .850 .850 .850 .870 .809 .902 .929 .933 .949 A -037 .799 .807 .827 .831 .862 .866 .866 .866 .886 .906 .917 .945 .949 .965 A -030-0760 .807 .815 .835 .839 .870 .874 .874 .874 .894 .913 .925 .953 .957 .972 A -030-0780 .831 .850 .854 .886 .890 .890 .890 .909 .929 .941 .969 .972 .988 A -030-0815 .878 .882 .913 .917 .917 .917 .937 .957 .969 .996 1.000 1.016 C -041 .925 .925 .925 .945 .965 .976 1.004 1.008 1.024 A -030-0830 .890 .894 .925 .929 .929 .929 .949 .969 .980 1.008 1.012 1.028 A -030-0840 .902 .933 .937 .937 .937 .957 .976 .988 1.016 1.020 1.035 C -042 .945 .945 .945 .965 .984 .996 1.024 1.028 1.043 A -030-0920 .996 1.000 1.000 1.000 1.020 1.039 1.051 1.079 1.083 1.098 C -043 1.004 1.004 1.004 1.024 1.043 1.055 1.083 1.087 1.102 C -040-0930 1.008 1.008 1.008 1.028 1.047 1.059 1.087 1.091 1.106 C -044 1.024 1.024 1.043 1.063 1.075 1.102 1.106 1.122 C -040-0965 1.035 1.035 1.055 1.075 1.087 1.114 1.118 1.134 C -040-0980 1.047 1.067 1.087 1.098 1.126 1.130 1.146 H -051 1.102 1.122 1.134 1.161 1.165 1.181 H -050-1030 1.106 1.126 1.138 1.165 1.169 1.185 H -052 1.142 1.154 1.181 1.185 1.201 H -050-1080 1.165 1.177 1.205 1.209 1.224 I -050-1110 1.201 1.228 1.232 1.248 J -050-1180 1.283 1.287 1.303 J -050-1190 1.295 1.311 J -050-1230 1.343

C Hole dia. Ø .625 .630 .656 .669 .688 .709 .719 .748 .750 .781 .787 .813 .827 .844 .866 .875 .906 .938 .945 .969 Wing B 37-060-0750 .941 .945 .972 .984 1.004 1.024 1.024 1.024 1.028 1.055 1.063 1.087 1.102 1.102 1.102 1.110 1.142 1.173 1.185 1.205 B -060-0775 .961 .965 .992 1.004 1.024 1.043 1.043 1.043 1.047 1.075 1.083 1.106 1.122 1.122 1.122 1.130 1.161 1.193 1.201 1.224 B -060-0785 .969 .972 1.000 1.012 1.031 1.051 1.051 1.051 1.055 1.083 1.091 1.114 1.130 1.130 1.130 1.138 1.169 1.201 1.209 1.232 C -061 1.020 1.024 1.051 1.063 1.083 1.102 1.102 1.102 1.106 1.134 1.142 1.165 1.181 1.181 1.181 1.189 1.220 1.252 1.260 1.283 C -060-0900 1.059 1.063 1.091 1.102 1.122 1.142 1.142 1.142 1.146 1.173 1.181 1.205 1.220 1.220 1.220 1.228 1.260 1.291 1.299 1.323 C -060-0920 1.075 1.079 1.106 1.118 1.138 1.157 1.157 1.157 1.161 1.189 1.197 1.220 1.236 1.236 1.236 1.244 1.276 1.307 1.315 1.339 C -060-0945 1.094 1.098 1.126 1.138 1.157 1.177 1.177 1.177 1.181 1.209 1.217 1.240 1.256 1.256 1.256 1.264 1.295 1.327 1.335 1.358 C -060-0975 1.118 1.122 1.150 1.161 1.181 1.201 1.201 1.201 1.205 1.232 1.240 1.264 1.280 1.280 1.280 1.287 1.319 1.350 1.358 1.382 C -060-1000 1.138 1.142 1.169 1.181 1.201 1.220 1.220 1.220 1.224 1.252 1.260 1.283 1.299 1.299 1.299 1.307 1.339 1.370 1.378 1.402 C -060-1005 1.142 1.146 1.173 1.185 1.205 1.224 1.224 1.224 1.228 1.256 1.264 1.287 1.303 1.303 1.303 1.311 1.343 1.374 1.382 1.406 D -062 1.177 1.181 1.209 1.220 1.240 1.260 1.260 1.260 1.264 1.291 1.299 1.323 1.339 1.339 1.339 1.346 1.378 1.409 1.417 1.441 D -060-1125 1.236 1.240 1.268 1.280 1.299 1.319 1.319 1.319 1.323 1.350 1.358 1.382 1.398 1.398 1.398 1.406 1.437 1.469 1.476 1.500 D -060-1150 1.256 1.260 1.287 1.299 1.319 1.339 1.339 1.339 1.343 1.370 1.378 1.402 1.417 1.417 1.417 1.425 1.457 1.488 1.496 1.520 D -060-1155 1.260 1.264 1.291 1.303 1.323 1.343 1.343 1.343 1.346 1.374 1.382 1.406 1.421 1.421 1.421 1.429 1.461 1.492 1.500 1.524 D -063 1.295 1.299 1.327 1.339 1.358 1.378 1.378 1.378 1.382 1.409 1.417 1.441 1.457 1.457 1.457 1.465 1.496 1.528 1.535 1.559 K -070-1220 1.311 1.315 1.343 1.354 1.374 1.394 1.394 1.394 1.398 1.425 1.433 1.457 1.472 1.472 1.472 1.480 1.512 1.543 1.551 1.575 K -070-1230 1.323 1.350 1.362 1.382 1.402 1.402 1.402 1.406 1.433 1.441 1.465 1.480 1.480 1.480 1.488 1.520 1.551 1.559 1.583 D -090-1245 1.492 1.500 1.531 1.563 1.571 1.594 D -090-1250 1.496 1.504 1.535 1.567 1.575 1.598 K -070-1300 1.406 1.417 1.437 1.457 1.457 1.457 1.461 1.488 1.496 1.520 1.535 1.535 1.535 1.543 1.575 1.606 1.614 1.638 L -070-1330 1.441 1.461 1.480 1.480 1.480 1.484 1.512 1.520 1.543 1.559 1.559 1.559 1.567 1.598 1.630 1.638 1.661 E -090-1350 1.575 1.583 1.614 1.646 1.654 1.677 L -070-1380 1.500 1.520 1.520 1.520 1.524 1.551 1.559 1.583 1.598 1.598 1.598 1.606 1.638 1.669 1.677 1.701 E -091 1.614 1.622 1.654 1.685 1.693 1.717 M -070-1430 1.559 1.559 1.559 1.563 1.591 1.598 1.622 1.638 1.638 1.638 1.646 1.677 1.709 1.717 1.740 M -070-1445 1.571 1.571 1.575 1.602 1.610 1.634 1.650 1.650 1.650 1.657 1.689 1.720 1.728 1.752 M -080-1480 1.598 1.602 1.630 1.638 1.661 1.677 1.677 1.677 1.685 1.717 1.748 1.756 1.780 M -080-1490 1.610 1.638 1.646 1.669 1.685 1.685 1.685 1.693 1.724 1.756 1.764 1.787 M -080-1560 1.693 1.701 1.724 1.740 1.740 1.740 1.748 1.780 1.811 1.819 1.843 N -080-1580 1.717 1.740 1.756 1.756 1.756 1.764 1.795 1.827 1.835 1.858 N -080-1640 1.787 1.803 1.803 1.803 1.811 1.843 1.874 1.882 1.906 O -080-1680 1.835 1.835 1.835 1.843 1.874 1.906 1.913 1.937 O -080-1700 1.880 1.850 1.858 1.890 1.921 1..929 1.953 O -090-1730 1.874 1.882 1.913 1.945 1.953 1.976 O -090-1750 1.898 1.929 1.961 1.969 1.992 P -090-1830 1.992 2.024 2.031 2.055 P -090-1910 2.087 2.094 2.118 Q -090-1930 2.110 2.134 Q -090-1990 2.181

26

C Hole dia. Ø .984 1.000 1.024 1.031 1.063 1.094 1.102 1.125 1.142 1.156 1.181 Wing D 37 -101 1.299 1.315 1.339 1.346 1.378 1.409 1.417 1.441 1.457 1.472 1.496 D -100-1235 1.484 1.500 1.524 1.531 1.563 1.594 1.602 1.626 1.642 1.657 1.681 D -100-1250 1.496 1.512 1.535 1.543 1.575 1.606 1.614 1.638 1.654 1.669 1.693 D -100-1300 1.535 1.551 1.575 1.583 1.614 1.646 1.654 1.677 1.693 1.709 1.732 D -102 1.575 1.591 1.614 1.622 1.654 1.685 1.693 1.717 1.732 1.748 1.772 D -100-1400 1.614 1.630 1.654 1.661 1.693 1.724 1.732 1.756 1.772 1.787 1.811 E -110-1450 1.654 1.669 1.693 1.701 1.732 1.764 1.772 1.795 1.811 1.827 1.850 E -110-1550 1.732 1.748 1.772 1.780 1,811 1.843 1.850 1.874 1.890 1.906 1.929 E -111 1.772 1.787 1.811 1.819 1.850 1.882 1.890 1.913 1.929 1.945 1.969 E -110-1750 1.890 1.906 1.929 1.937 1.969 2.000 2.008 2.031 2.047 2.063 2.087 F -121 1.969 1.984 2.008 2.016 2.047 2.079 2.087 2.110 2.126 2.142 2.165 F -120-1870 1.984 2.000 2.024 2.031 2.063 2.094 2.102 2.126 2.142 2.157 2.181 F -120-1910 2.031 2.055 2.063 2.094 2.126 2.134 2.157 2.173 2.189 2.213 F -120-1970 2.102 2.110 2.142 2.173 2.181 2.205 2.220 2.236 2.260 F -120-1990 2.126 2.157 2.189 2.197 2.220 2.236 2.252 2.276 G -120-2070 2.220 2.252 2.260 2.283 2.299 2.315 2.339 G -120-2150 2.315 2.323 2.346 2.362 2.378 2.402 G -120-2170 2.339 2.362 2.378 2.394 2.417 G -120-2230 2.409 2.425 2.441 2.465 G -120-2270 2.457 2.472 2.496 G -120-2310 2.504 2.528 G -120-2370 2.575

C Hole dia. Ø 1.188 1.219 1.250 1.260 1.281 1.299 1.313 1.339 1.344 1.375 1.378 Wing D 37 -130-1500 1.811 1.811 1.850 1.850 1.890 1.890 1.929 1.929 1.969 1.969 1.969 E -130-1590 1.882 1.882 1.921 1.921 1.961 1.961 2.000 2.000 2.039 2.039 2.039 E -130-1740 2.000 2.000 2.039 2.039 2.079 2.079 2.118 2.118 2.157 2.157 2.157 E -130-1750 2.008 2.008 2.047 2.047 2.087 2.087 2.126 2.126 2.165 2.165 2.165 F -131 2.126 2.126 2.165 2.165 2.205 2.205 2.244 2.244 2.283 2.283 2.283 F -130-1910 2.134 2.134 2.173 2.173 2.213 2.213 2.252 2.252 2.291 2.291 2.291

G -130-2150 2.323 2.323 2.362 2.362 2.402 2.402 2.441 2.441 2.480 2.480 2.480 G -132 2.362 2.362 2.402 2.402 2.441 2.441 2.480 2.480 2.520 2.520 2.520 G -130-2300 2.441 2.441 2.480 2.480 2.520 2.520 2.559 2.559 2.598 2.598 2.598

G -130-2400 2.559 2.559 2.598 2.598 2.638 2.638 2.677 2.677 2.677 G -130-2500 2.677 2.677 2.717 2.717 2.756 2.756 2.756 R -130-2600 2.795 2.795 2.835 2.835 2.835 R -130-2700 2.913 2.913 2.913

C Hole dia. Ø 1.406 1.417 1.438 1.457 1.469 1.496 1.500 1.531 1.535 1.563 1.575 1.594 1.614 1.625 1.654 1.656 1.688 1.693 Wing E 37 -140-1750 2.087 2.087 2.126 2.126 2.165 2.165 2.205 2.205 2.205 2.244 2.244 2.283 2.283 2.323 2.323 2.362 2.362 2.362 E -140-1790 2.118 2.118 2.157 2.157 2.197 2.197 2.236 2.236 2.236 2.276 2.276 2.315 2.315 2.354 2.354 2.394 2.394 2.394 E -140-1800 2.126 2.126 2.165 2.165 2.205 2.205 2.244 2.244 2.244 2.283 2.283 2.323 2.323 2.362 2.362 2.402 2.402 2.402 E -140-1915 2.217 2.217 2.256 2.256 2.295 2.295 2.335 2.335 2.335 2.374 2.374 2.413 2.413 2.453 2.453 2.492 2.492 2.492 E -140-1950 2.244 2.244 2.283 2.283 2.323 2.323 2.362 2.362 2.362 2.402 2.402 2.441 2.441 2.480 2.480 2.520 2.520 2.520 E -140-2000 2.283 2.283 2.323 2.323 2.362 2.362 2.402 2.402 2.402 2.441 2.441 2.480 2.480 2.520 2.520 2.559 2.559 2.559 F -140-2145 2.398 2.398 2.437 2.437 2.476 2.476 2.516 2.516 2.516 2.555 2.555 2.594 2.594 2.634 2.634 2.673 2.673 2.673 F -141 2.480 2.480 2.520 2.520 2.559 2.559 2.598 2.598 2.598 2.638 2.638 2.677 2.677 2.717 2.717 2.756 2.756 2.756 F -140-2315 2.531 2.531 2.571 2.571 2.610 2.610 2.650 2.650 2.650 2.689 2.689 2.728 2.728 2.768 2.768 2.807 2.807 2.807 G -140-2500 2.677 2.677 2.717 2.717 2.756 2.756 2.795 2.795 2.795 2.835 2.835 2.874 2.874 2.913 2.913 2.953 2.953 2.953 G -142 2.717 2.717 2.756 2.756 2.795 2.795 2.835 2.835 2.835 2.874 2.874 2,913 2.913 2.953 2.953 2.992 2.992 2.992 R -140-2650 2.795 2.795 2.835 2.835 2.874 2.874 2.913 2.913 2.913 2.953 2.953 2.992 2.992 3.031 3.031 3.071 3.071 3.071 R -140-2750 2.913 2.913 2.953 2.953 2.992 2.992 2.992 3.031 3.031 3.071 3.071 3.110 3.110 3.150 3.150 3.150 S -140-2850 3.031 3.031 3.071 3.071 3.071 3.110 3.110 3.150 3.150 3.189 3.189 3.228 3.228 3.228 S -140-2950 3.150 3.150 3.150 3.189 3.189 3.228 3.228 3.268 3.268 3.307 3.307 3.307 S -140-3050 3.268 3.268 3.307 3.307 3.346 3.346 3.386 3.386 3.386 S -140-3150 3.386 3.386 3.425 3.425 3.465 3.465 3.465 S -140-3250 3.504 3.504 3.543 3.543 3.543 S -140-3350 3.622 3.622 3.622

C Hole dia. Ø 1.719 1.732 1.750 1.772 1.781 1.811 1.844 1.850 1.875 1.890 1.906 1.929 1.938 1.969 2.000 2.008 2.031 2.047 2.063 2.087 Wing F 37 -150-2150 2.559 2.559 2.598 2.598 2.638 2.638 2.677 2.677 2.717 2.717 2.756 2.756 2.795 2.795 2.835 2.835 2.874 2.874 2.913 2.913 F -150-2295 2.673 2.673 2.713 2.713 2.752 2.752 2.791 2.791 2.831 2.831 2.870 2.870 2.909 2.909 2.949 2.949 2.988 2.988 3.028 3.028 F -150-2300 2.677 2.677 2.717 2.717 2.756 2.756 2.795 2.795 2.835 2.835 2.874 2.874 2.913 2.913 2.953 2.953 2.992 2.992 3.031 3.031 F -150-2400 2.756 2.756 2.795 2.795 2.835 2.835 2.874 2.874 2.913 2.913 2.953 2.953 2.992 2.992 3.031 3.031 3.071 3.071 3.110 3.110 F -150-2420 2.772 2.772 2.811 2.811 2.850 2.850 2.890 2.890 2.929 2.929 2.969 2.969 3.008 3.008 3.047 3.047 3.087 3.087 3.126 3.126 G -150-2690 2.984 2.984 3.024 3.024 3.063 3.063 3.102 3.102 3.142 3.142 3.181 3.181 3.220 3.220 3.260 3.260 3.299 3.299 3.339 3.339 G -150-2895 3.146 3.146 3.185 3.185 3.224 3.224 3.264 3.264 3.303 3.303 3.343 3.343 3.382 3.382 3.421 3.421 3.461 3.461 3.500 3.500 S -150-2950 3.189 3.189 3.228 3.228 3.268 3.268 3.307 3.307 3.346 3.346 3.386 3.386 3.425 3.425 3.465 3.465 3.504 3.504 3.543 3.543 S -151 3.386 3.386 3.425 3.425 3.465 3.465 3.504 3.504 3.543 3.543 3.583 3.583 3.622 3.622 3.661 3.661 3.701 3.701 3.740 3.740 S -150-3250 3.425 3.425 3.465 3.465 3.504 3.504 3.543 3.543 3.583 3.583 3.622 3.622 3.661 3.661 3.701 3.701 3.740 3.740 3.780 3.780 S -150-3350 3.543 3.543 3.583 3.583 3.622 3.622 3.661 3.661 3.701 3.701 3.740 3.740 3.780 3.780 3.819 3.819 3.858 3.858 S -150-3400 3.622 3.622 3.661 3.661 3.701 3.701 3.740 3.740 3.780 3.780 3.819 3.819 3.858 3.858 3.898 3.898 S -150-3450 3.661 3.661 3.701 3.701 3.740 3.740 3.780 3.780 3.819 3.819 3.858 3.858 3.898 3.898 3.937 3.937 S -150-3550 3.780 3.780 3.819 3.819 3.858 3.858 3.898 3.898 3.937 3.937 3.976 3.976 4.016 4.016 T -150-3650 3.898 3.898 3.937 3.937 3.976 3.976 4.016 4.016 4.055 4.055 4.094 4.094 T -150-3750 4.016 4.016 4.055 4.055 4.094 4.094 4.134 4.134 4.173 4.173 T -150-3850 4.134 4.134 4.173 4.173 4.213 4.213 4.252 4.252 T -150-3950 4.252 4.252 4.291 4.291 4.331 4.331 T -150-4050 4.370 4.370 4.409 4.409 T -150-4150 4.488 4.488

27

C Hole dia. Ø 2.094 2.125 2.156 2.165 2.188 2.205 2.219 2.244 2.250 2.281 2.283 2.313 2.323 2.344 2.362 2.375 2.402 Wing S 37 -161 3.701 3.701 3.740 3.740 3.780 3.780 3.819 3.819 3.858 3.858 3.858 3.898 3.898 3.937 3.937 3.976 3.976 T -162 4.252 4.252 4.291 4.291 4.331 4.331 4.370 4.370 4.409 4.409 4.409 4.449 4.449 4.488 4.488 4.528 4.528 T -160-4050 4.291 4.291 4.331 4.331 4.370 4.370 4.409 4.409 4.449 4.449 4.449 4.488 4.488 4.528 4.528 4.567 4.567 T -160-4150 4.409 4.409 4.449 4.449 4.488 4.488 4.528 4.528 4.528 4.567 4.567 4.606 4.606 4.646 4.646 T -160-4250 4.528 4.528 4.567 4.567 4.606 4.606 4.606 4.646 4.646 4.685 4.685 4.724 4.724 T -160-4350 4.646 4.646 4.685 4.685 4.685 4.724 4.724 4.764 4.764 4.803 4.803 T -160-4450 4.764 4.764 4.764 4.803 4.803 4.843 4.843 4.882 4.882 U -160-4550 4.882 4.882 4.921 4.921 4.961 4.961 U -160-4650 5.000 5.000 5.039 5.039 U -160-4750 5.118 5.118

C Hole dia. Ø 2.406 2.438 2.441 2.469 2.480 2.500 2.520 2.531 2.559 2.563 2.594 2.598 2.625 2.638 2.656 2.677 2.688 2.717 Wing S 37 -161 4.016 4.016 4.016 4.055 4.055 4.094 4.094 4.134 4.134 4.173 4.173 4.173 4.213 4.213 4.252 4.252 4.291 4.291 T -162 4.567 4.567 4.567 4.606 4.606 4.646 4.646 4.685 4.685 4.724 4.724 4.724 4.764 4.764 4.803 4.803 4.843 4.843 T -160-4050 4.606 4.606 4.606 4.646 4.646 4.685 4.685 4.724 4.724 4.764 4.764 4.764 4.803 4.803 4.843 4.843 4.882 4.882 T -160-4150 4.685 4.685 4.685 4.724 4.724 4.764 4.764 4.803 4.803 4.843 4.843 4.843 4.882 4.882 4.921 4.921 4.961 4.961 T -160-4250 4.764 4.764 4.764 4.803 4.803 4.843 4.843 4.882 4.882 4.921 4.921 4.921 4.961 4.961 5.000 5.000 5.039 5.039 T -160-4350 4.843 4.843 4.843 4.882 4.882 4.921 4.921 4.961 4.961 5.000 5.000 5.000 5.039 5.039 5.079 5.079 5.118 5.118 T -160-4450 4.921 4.921 4.921 4.961 4.961 5.000 5.000 5.039 5.039 5.079 5.079 5.079 5.118 5.118 5.157 5.157 5.197 5.197 U -160-4550 5.000 5.000 5.000 5.039 5.039 5.079 5.079 5.118 5.118 5.157 5.157 5.157 5.197 5.197 5.236 5.236 5.276 5.276 U -160-4650 5.079 5.079 5.079 5.118 5.118 5.157 5.157 5.197 5.197 5.236 5.236 5.236 5.276 5.276 5.315 5.315 5.354 5.354 U -160-4750 5.157 5.157 5.157 5.197 5.197 5.236 5.236 5.276 5.276 5.315 5.315 5.315 5.354 5.354 5.394 5.394 5.433 5.433 U -160-4850 5.236 5.236 5.236 5.276 5.276 5.315 5.315 5.354 5.354 5.394 5.394 5.394 5.433 5.433 5.472 5.472 5.512 5.512 U -160-4950 5.354 5.354 5.394 5.394 5.433 5.433 5.472 5.472 5.472 5.512 5.512 5.551 5.551 5.591 5.591 U -160-5050 5.472 5.472 5.512 5.512 5.551 5.551 5.551 5.591 5.591 5.630 5.630 5.669 5.669 U -160-5150 5.591 5.591 5.630 5.630 5.630 5.669 5.669 5.709 5.709 5.748 5.748 U -160-5250 5.709 5.709 5.709 5.748 5.748 5.787 5.787 5.827 5.827

C Hole dia. Ø 2.719 2.750 2.756 2.781 2.795 2.813 2.835 2.844 2.875 2.906 2.913 2.938 2.953 2.969 2.992 3.000 Wing T 37 -171 4.882 4.882 4.882 4.921 4.921 4.961 4.961 5.000 5.000 5.039 5.039 5.079 5.079 5.118 5.118 5.157 U -172 5.512 5.512 5.512 5.551 5.551 5.591 5.591 5.630 5.630 5.669 5.669 5.709 5.709 5.748 5.748 5.787 U -170-5250 5.551 5.551 5.551 5.591 5.591 5.630 5.630 5.669 5.669 5.709 5.709 5.748 5.748 5.787 5.787 5.827 U -170-5350 5.669 5.669 5.709 5.709 5.748 5.748 5.787 5.787 5.827 5.827 5.866 5.866 5.906 U -170-5450 5.787 5.787 5.827 5.827 5.866 5.866 5.906 5.906 5.945 5.945 5.984 U -170-5550 5.906 5.906 5.945 5.945 5.984 5.984 6.024 6.024 6.063 U -170-5650 6.024 6.024 6.063 6.063 6.102 6.102 6.142

Cutter/Insert (C)

A HSS H C-0820 O K-1450B Brazed I C-0900 P K-1550C SM-10-3-2 J C-1000 Q K-1650D SPU 322 K K-1050 R EC20E SPU 422 L K-1150 S EC25F SPU 533 M K-1250 T EC32G SPU 632 N K-1350 U EC40

ISO-K20 for Cast iron ISO-P40 for Steel

28

Step Z-Length Time

B1 H + L6–SA=4.627 70.00 3,5B2 SA + SA=.4 2.56 9,2B3 J + (L3–L6)=1.294 70.00 3,2B4 SA + .16= .36 2.56 8,3B5 (L3–L4)–.16 + ST=.469 2.30 12,4B6 Rotation – 3B7 (L3–L4)+.04=.354 2.56 8,3B8 .04 + SA=.24 2.56 5,6B9 J–ST–SA+ (L3–L4)+H+L4=8.518 70.00 6,5 Tot. time 60,0

ERIX TOOL

90–33.3/63–CS31.8 L3 = 2.283” L4 = 1.969” L6 = .827” H = 4.0” J = 2.75” ST = .315”SA = .2” (security distance)

FOR OPERATIONS IN YOUR NC/CNC MACHINE

COST ANALYSIS

Tool: Conventional HSS-Tool ERIX Tool with manual cutter change 90-33.3/63-CS31.8

Cutter: HSS Carbide insertsCutting Speed: 1.00”/min 2.00”/minMachining time: 4,0 min 1,0 minMan and Machine costs: 60 USD/hour 60 USD/hourCosts per spotfacing: 4 USD 1 USDTotal cost: 4800 USD 1200 USD

MACHINE TIMEWorkpiece: Flange according to drawing belowMaterial: Cast steelNumbers of Components: 100Numbers of Operation: 1200

6 holes in each flange

PROGRAMMING INSTRUCTIONS ON NEXT PAGE

RESULTBy using the ERIX Tool in this case…Costs were reduced by 3 600 USDor60 hours were saved, which can be used for the machining of other components.

R0

SA

J

H

SA+S

A

1+SA

L6

L4

L3

B1

B3

Ø 33

Ø 62

B6B5

B4

B7

ST

B9

2.48”

1.313”

2.75

”

Z0

¤

.315”

¤

B8

B2

¤

¤

Feedinch/min

29

ød.719

6. Program - Step A6After spotfacing back the tool away until the wing swings completely free. Reverse again to counter-clockwise rotation.

Rotation : ClockwiseFeed : Rapid FDistance for Z : .04” inchStop at Z- : - (J - ST + .04”) Z-

ERIX-Tools up to Spindle 1.181” (without guide tang)

1. Program - Step A1Counter-clockwise rotation at recommended speed: rapid feed until the wing is a few thousandths, security distance (SA), from the workpiece.

Rotation : Counter-clockwise Speed : RPM SFeed : Rapid FFormula for Z : H + L6 - SA inchStop at Z+ : (L4 - L6) + SA Z+

2. Program - Step A2Counter-clockwise rotation: feedrate reduced to .008” per rev. until the wing has folded into the spindle recess.

Rotation : Counter-clockwiseFeed : .008/revFeed/min : Feed x Speed FFormula for Z : SA + SA inchStop at Z+ : (L4 - L6) - SA Z+

3. Program - Step A3Counter-clockwise rotation: rapid feed forward until the entire length of the wing swings completely free.

Rotation : Counter-clockwiseFeed : Rapid FFormula for Z : J + (L4 - L6) inchStop at Z- : - (J + SA) Z-

4. Program - Step A4Reverse to clockwise rotation: cutting operation with feedrate according to recommendations.

Rotation : Clockwise Feed according to table : inch/rev Feed/min : Feed x Speed FFormula for Z : SA + ST inchStop at Z- : - (J - ST) Z-

5. Program - Step A5Stop feeding and let the tool dwell for 5 seconds.

7 Program - Step A7Counter-clockwise rotation: reduce feedrate to .008” per rev. until the wing has folded into the spindle recess.

Rotation : Counter-clockwise Feed : .008/revFeed/min : Feed x Speed F Formula for Z : .04 + SA inchStop at Z- : - (J - ST - SA) Z-8. Program - Step A8 Rapid feed back to the starting point R. Feed : Rapid F Formula for Z : J - ST - SA + H + L4 inch Stop at Z+ : Reference point – R Z+

Workpiece : Cast iron

Speed inch/min : 1.6”Speed RPM : 320 SFeed inch/rev : .0063Feed/min inch/min. : 2.02 F

A1 H + L6 – SA 4.983 .948 320 70.00

A2 SA + SA .4 .541 320 2.56

A3 J + (L4 – L6) 1.948 – 1.400 320 70.00

A4 SA + ST .6 – .800 320 Clockwise 2.02

A5 Rotation 0 – .800 320 Clockwise stop

A6 .040” .04 – .840 320 Clockwise 24.00

A7 .040 + SA .24 – .600 320 2.56

A8 J – ST – SA + H + L4 6.531 5.931 320 70.00

Z Stop at Speed inch Z RPMStep Formula for Z

1.2 4.75 8.5

.4

ØD1.260

1.1815.931

.433

J H X

ST

L6 L4

Z0 R

Security distanceSA: .2”Figure 1

Rotation FeedCounter-clockwiseCounter-clockwiseCounter-clockwise

Counter-clockwiseCounter-clockwise

30

ERIX-Tools – Spindle, over 1.181” (with guide tang)Set workpiece 0-Point and Tool reference point R (Please see figure 1, page 29).1. Program - Step B1Counter-clockwise rotation at recommended speed: rapid feed until the wing is a few thousandths, security distance (SA), from the workpiece.

Rotation : Counter-clockwise Speed : RPM SFeed : Rapid FFormula for Z- : H + L6 - SA inchStop at Z+ : (L4 - L6) + SA Z+

2. Program - Step B2Counter-clockwise rotation: feedrate reduced to .008” per rev. until the wing has folded into the spindle recess.

Rotation : Counter-clockwiseFeed : .008/revFeed/min : Feed x Speed F Formula for Z : SA + SA inchStop at Z+ : (L4 - L6) - SA Z+

3. Program - Step B3Counter-clockwise rotation: rapid feed forward until the entire length of the wing swings completely free.

Rotation : Counter-clockwiseFeed : Rapid FFormula for Z : J + (L3 - L6) inchStop at Z- : - (J + (L3–L4) + SA) Z-

4. Program - Step B4The guide tang enters the hole and will keep the wing in its working position.

Rotation : Clockwise Feed : max. .008/rev Feed/min : Feed x Speed Formula for Z : SA + .16 inchStop at Z- : - (J + (L3–L4) – .16) Z-

6. Program - Step B6Stop feeding and let the tool dwell for 5 seconds.

7. Program - Step B7After spotfacing back the tool away until the wing swings completely free. Reverse again to counter-clockwise rota-tion.

Rotation : Clockwise Feed : Rapid F Formula for Z : (L3 - L4) + .04 inchStop at Z- : - (J - ST + (L3–L4) + .04) Z-

5. Program - Step B5Reverse to clockwise rotation: cutting operation with feedrate ac-cording to recommendations.

Rotation : ClockwiseFeed according to table : mm/revFeed/min : Feed x Speed F Formula for Z : (L3–L4) – .16 + ST inchStop at Z- : - (J - ST) Z-

8. Program - Step B8Counter-clockwise rotation: reduce feedrate .008” per rev. until the wing has folded into the spindle recess. The guide tang will close the wing.

Rotation : Counter-clockwiseFeed : max. .008/revFeed/min : Feed x Speed FFormula for Z : .04 + SA inchStop at Z- : - (J – ST + (L3–L4) – SA) Z-

9. Program - Step B9Rapid feed back to the starting point R.

Rotation : Counter-clockwise Feed : Rapid F Formula for Z : J – ST – SA + (L3 – L4) + H + L4 inchStop at Z+ : Reference point R Z+

31

Hole Wear Allen dia ø strip wrench

SPARE PARTS

1.188 - 1.375 212–1 M4x8 2,5 1.406 - 1.688 –1 M4x8 2,5 1.719 - 2.063 –2 M5x10 3 2.094 - 2.688 –2 M5x10 3

1.188 - 1.375 211–6 5 M5x12 2,5 4 1.406 - 1.688 –7 6 M5x12 2,5 4 1.719 - 2.063 –8 8 M5x12 2,5 4 2.094 - 2.688 –8 8 M5x12 2,5 4

Hole Pivot Allen Locking Allen Brass dia ø screw wrench screw wrench seat ø

37 -131, -132 6-635 4 37 -141, -142 6-645 4 37 -151, -152, -162 8-649 5 37 -130 -1500 5-639 3 37 -130 -1740… -130-2700 6-635 4 37 -140 -1790… -140-3350 6-645 4 37 -150 -2295… -160-4450 8-649 5 37 -160 -4550… -160-5250 2X8-649 5 34 -132 6-635 4 34 -142 6-645 4 34 -150, -160 8-649 5 34 -132 -60 6-635 4 34 -142 -60 6-645 4 34 -150 -60, -160-60 8-649 5 34 -130 -30 6-635 4 34 -140 -30 6-645 4 34 -150 -30, -160-30 8-649 5

Spotfacing and chamfering Clamping Allen standard and semistandard wings screw wrench

Standard

Semi-standard

Cham-fering 45°

Cham-fering 60°

Cham-fering 30°

Hole Screw for Allen dia ø spring wrench

1.188 - 1.375 213–1 214–1 M4x8 2,5 1.406 - 1.688 –2 –1 M4x8 2,5 1.719 - 2.063 –3 –2 M5x10 3 2.094 - 2.688 –4 –2 M5x10 3

10 - 15,5 MK2 16 - 30 MK3

.188- .250 211–1 0,89 M2x 2,5 0,89 1,5 .281- .375 –2 1,27 M2x 2,5 0,89 1,5 .406 - .594 –3 2 M3x 4 1,5 2,2 .625 - .969 –4 3 M4x 5 2 31.000 -1.156 –5 5 M4x 12 2 3

37 -041… -061 4-631 2,5 37 -062… -102 5-639 3 37 -111, -121 6-635 4 37 -040 -0965… -060-1005 4-631 2,5 37 -060 -1155… -100-1235 5-639 3 37 -110 -1550… -120-2310 6-635 4 34 -063 5-639 3 34 -121 6-635 4 34 -063 -60 5-639 3 34 -121 -60 6-635 4 34 -061 -30 4-631 2,5 34 -102 -30 5-639 3

Spotfacing and chamfering Clamping Allen standard and semistandard wings screw wrench

Standard

Semi-standard

Cham-fering 45°Cham-fering 60°Cham-fering 30°

Tang

SPINDLE WING

SPINDLE WING

HOLE SIZE 1.188 – 2.688”

HOLE SIZE .188–1.156”

Hole Pivot Allen Locking Allen Brass dia ø screw wrench screw wrench seat ø

Spring Washer

Insert

Pivot screw

Brass seat

Secodex clamping screwleft hand threads

Insert

Pivot screw

Brass seat

Lockingscrew: P6SS

SpringWasher

Screw MF6S

Screw MF6SSecodex clamping screw,

left hand threads

Wear strip Spindles to suit hole size1.188–1.688” and 1.719–2.688”designed for Front/Backoperation have dual wearstrips 212–1A and212–2A respectively.

Locking screw:P6SS

Screw

32

The Erix Automatic Back Spotfacer was invented in the early 70’s by an employee at Eriksbergs Mekaniska Verkstad in Gothenburg – one of the most famous shipyards in the world at that time.

Huge diesel engines for ship propulsion were manufactured in the machine shop. Several parts needed back spotfacing, which was difficult and time consuming using traditional methods. This new back spotfacing tool substantially improved the operation.

The production and marketing of this tool was handed over to a newly founded separate company in 1977. The name – with reference and reverence to the shipyard – was ERIX TOOL AB.

Since this time the automatic back spotfacer is sold worldwide. More than 30 representatives in most industrialized countries distribute the tool to manufacturers of very different kinds of products – from tiny camera parts to large nuclear powered machinery.

Other examples include: engines, turbines, pumps, valves, printing machines, road building machinery, farming equipment and both hand-operated and numerically controlled machine tools, just to mention some.

Sooner or later nearly every metal working industry will find the use of the Erix Automatic Back Spotfacer as an ideal solution. Whether it is a simple or a complicated operation, whether using a small hand-operated machine, or an enormous machine tool equipped for untended production, or even an automatic multi-spindle set-up the Erix Automatic Back Spotfacer will save you time and money.

Änderungen vorbehalten. ERIX U 9.02 I

ERIX TOOL AB, Gamla Tuvevagen 15 C, SE-417 05 Gothenburg, SwedenTel. +46 31 50 08 50 - Fax +46 31 23 56 69 - E-mail: [email protected]

automatic back spotfacer - erix tool · 2018-01-08 · 3 technical description patented design....

Documents