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MADE IN ITALY Champion 50 &60 INSPIRED BY YOU Automatic bridge saws

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Page 1: Automatic bridge saws Champion 50 60 - Mecapierre · SPID Y YOUChampion 50&60 one machine many advantages Working table with hard rubber instead of wood · More grip, more precision

MADE IN ITALY

Champion 50&60INspIrED bY You

Automatic bridge saws

Page 2: Automatic bridge saws Champion 50 60 - Mecapierre · SPID Y YOUChampion 50&60 one machine many advantages Working table with hard rubber instead of wood · More grip, more precision

Champion 50 & 60 bridge sawsFollowing the success of prussiani Engineering

CHAMpIoN bridge saws, the only patented ones,

to meet the needs of customers asking for more

compact machines because of space problems,

we gave birth to CHAMpIoN 50 and CHAMpIoN

60. Two real jewels of technology, three years

guaranteed.

Champion 50, with monobloc structure, it is the

ideal bridge saw for stone workers who are looking

for a modern machine, easy to use, with low power

consumption and that takes up very little space.

Champion 60, is indicated for the stone workers

who need to produce more.

Champion 60 is offered in three versions: Mo,

monobloc structure, TA with the table separated

from the machine shoulders, CL with the side

loading table. This practical system allows to take

a picture of the slab and to do the programming of

the cuts while the machine is working. This means

reducing times of approximately 30%.

Today there are many prussiani Champion bridge

saws around the world but many stone workers

do not know all the potential and advantages. We

invite them to contact us, without obligation, for a

demo visit in our headquarters or at our customers.

After a few days use of the machine they will say

“why didn’t I buy it before?”

Champion 50&60 INspIrED bY You

Page 3: Automatic bridge saws Champion 50 60 - Mecapierre · SPID Y YOUChampion 50&60 one machine many advantages Working table with hard rubber instead of wood · More grip, more precision

InspIred by you

Champion 50&60one machine many advantages

Working table with hard rubber instead of wood· More grip, more precision.

· The working surface will not deform.

Automatic and progressive lubrication system with Grease Ep1

instead of oil· Avoids the risk of stains on the material being

processed.

Attention to the operator’s health and safety

· silenced disk holder spindle engine.

· sliding front doors and perimeter protections

against splashing water.

3 years total warranty· Thirty-six months of tranquility, which may be

extended on request.

· Efficient and qualified service at the customer’s

premises.

reduced maintenance, programmed and guided by the CNC

p-cam parametric software very easy to use

Manipulator with suction cups Cut&Move system

Prussiani patent

EP1651409 2003· The first one to be patented and the only

one with 10 years working experience.

· reduction of waste and of working hours.

· safety for the operator who does not need

to manually move the pieces to cut.

Monobloc structure machine with stabilized steel shoulders

instead of concrete· Easy and fast installing.

· The machine is easier to move in the future.

· No vibrations.

recirculating roller guides for the sliding of the X-Y-Z axes

Instead of recirculating ball guides · More stiffness and more lifetime.

Elettronic feeler for the automatic measuring of the thickness of the slab to cut

· Certainty of precise inclined cuts, thanks to

the automatic adaptation of the disc to the

possible variations in thickness of the slab.

The only patented one

save time in design, organization and production cycles

reduces phisical exertion

reduces working time

reduces risk of injury

reduces wasted material

reduces the number of machines required

reduces working spaces

“a comparison between

traditional cutting and champion’s

completely automatic cutting

process”

suction cups manipulator for automatic movement of the pieces to be cut.

traditional processing disadvantage

automatic cutting advantage

13 MIN. TOTAL

Page 4: Automatic bridge saws Champion 50 60 - Mecapierre · SPID Y YOUChampion 50&60 one machine many advantages Working table with hard rubber instead of wood · More grip, more precision

InspIred by you

Champion 50 Champion 60/MO

1. Cutting head -

Champion 50.

2. Champion 50

- suction cups

manipulator that

can lift up to 400 kg

and move pieces

with minimum

width of 90 mm.

3. Automatic bridge

saw Champion 50.

4. Tilted head.

5. Hydraulic tilting

levers for the

vertical loading of

the slabs.

1. Automatic bridge saw

Champion 60/Mo.

2. Electronic feeler for the

automatic measuring of

the thickness for perfect

45° cuts.

3. Counter tops

contouring kit.

4. Champion 60 -

Hydraulic tilting table

for the loading

of the slabs.

5. Champion 60

- suction cups

manipulator that can lift

up to 800 kg and move

pieces with minimum

width of 50 mm.

1 3

2

4 5

1

2 3 4

5

average production of 20 slabs (80 sqm) 3 cm granite in 8 working hoursaverage production of 15 slabs (60 sqm) 3 cm granite in 8 working hours

Page 5: Automatic bridge saws Champion 50 60 - Mecapierre · SPID Y YOUChampion 50&60 one machine many advantages Working table with hard rubber instead of wood · More grip, more precision

InspIred by you

Champion 60/TA Champion 60/CL

1. Automatic bridge

saw Champion 60/TA.

2. Electronic

presetting feeler

for the automatic

measuring of the

disk diameter.

3. Cutting unit to make

underneath cuts for

reinforcement bars.

4. patented

“CuT&MoVE” system.

1. Automatic bridge

saw Champion 60/CL.

2. Working table

with rubber

surface complete

with hard spheres

with pneumatic

control.

3. spheres on the

working table.

4. Tilting side

loading for slabs.

1

3

2 4

1

2 3 4

average production of 20 slabs (80 sqm) 3 cm granite in 8 working hoursaverage production of 20 slabs (80 sqm) 3 cm granite in 8 working hours

Page 6: Automatic bridge saws Champion 50 60 - Mecapierre · SPID Y YOUChampion 50&60 one machine many advantages Working table with hard rubber instead of wood · More grip, more precision

InspIred by you

P-CAM parametric program

Main page

shape details (kitchen tops) shape details (3 point arc)

silvercad - easy for unlimited forms

profiles - easy for unlimited forms

shapes

CAD-CAM program

Nesting

photography programming automatic cut

Our NESTING programme excels thanks to its user-friendly commands, its calculation speed and a whole series of information useful for stone workers. It is in fact possible to:

· simply enter the length and width on the programme worksheet of all the pieces

indicated on a job card.

· Automatically calculate the number of slabs needed for the order based on their

measurements.

· Automatically arrange the pieces on the slabs to maximise usage and reduce waste.

· Constantly view the processed pieces and those pending processing.

· Calculate the percentage of waste supporting the estimation of production costs .

· run automatic movement of pieces to be cut using our patented CuT&MoVE system.

· Calculate the cutting times.

Page 7: Automatic bridge saws Champion 50 60 - Mecapierre · SPID Y YOUChampion 50&60 one machine many advantages Working table with hard rubber instead of wood · More grip, more precision

InspIred by you

Model Z Stroke (mm - in) A (mm - in) B (mm - in) C (mm - in) D (mm - in) E (mm - in) F (mm - in) G (mm - in)

Champion 50 300 (12”) 470 (19”) 525 (21”) 100 (4”) 155 (6”) 155 (6”) 175 (7”) /

Champion 60 300 (12”) 425 (17”) 625 (25”) 110 (4”) 105 (4”) 195 (8”) 360 (14”) 210 (8”)

Champion 50 Champion 60/MO Champion 60/TA Champion 60/CL

X axis stroke 3.500 mm (138”) 3.500 mm (138”) 3.500 mm (138”) 3.500 mm (138”)

Y axis stroke 1.900 mm (75”) 2.200 mm (87”) 2.500 mm (98”) 2.500 mm (98”)

Z axis stroke 300 mm (12”) 300 mm (12”) 300 mm (12”) 300 mm (12”)

A axis 0° ÷ 370° 0° ÷ 370° 0° ÷ 370° 0° ÷ 370°

C axis 0° ÷ 90° 0° ÷ 90° 0° ÷ 90° 0° ÷ 90°

Ø max 525 mm (21”) 625 mm (25”) 625 mm (25”) 625 mm (25”)

Spindle 18 Hp s6 (13,2 kW) 24 Hp s6 (17,6 kW) 24 Hp s6 (17,6 kW) 24 Hp s6 (17,6 kW)

Maximum speed X-Y 60 m/min (197 ft/min)Z 8 m/min (26 ft/min)

X-Y 50 m/min (164 ft/min)Z 8 m/min (26 ft/min)

X-Y 50 m/min (164 ft/min)Z 8 m/min (26 ft/min)

X-Y 50 m/min (164 ft/min)Z 8 m/min (26 ft/min)

Level of sound <80 db (A) <80 db (A) <80 db (A) <80 db (A)

Electrical cabinet protection Ip55

Certifications

Champion 50 Champion 60/MO Champion 60/TA Champion 60/CL

Length 5.570 mm (219”) 5.820 mm (229”) 6.370 mm (251”) 10.420 mm (410”)

Width 3.750 mm (146”) 4.025 mm (158”) 4.340 mm (171”) 4.340 mm (171”)

Height 2.650 mm (104”) 2.750 mm (108”) 2.750 mm (108”) 2.750 mm (108”)

Approx weight 4.000 kg 4.800 kg 4.900 kg 8.500 kg

Technical data

overall dimensions

Stone - CAM 3D

The sToNECAM 3D software is a modern three-

dimensional CAD/CAM specifically created for

stone workers.

It is user-friendly, just requiring a few days

of training to acquire all the necessary skills

needed.

The software calculates the necessary

processing time. It is the ideal program for

bathroom and kitchen tops, tables, frames,

bas-reliefs, columns, capitals, sculptures

and much more.

our service “HELp ME” allows us, through

the online assistance via Internet, to assist

customers and solve any doubts, omissions,

or anything else.

sToNECAM 3D can also read files created in

DXF, sTL, poV, Iso, HpGL, WMF and bMp

formats, and it can interface with programs

for the solid surfaces modeling such as

rhinoceros, Inventor and others.

Cutting depth

Page 8: Automatic bridge saws Champion 50 60 - Mecapierre · SPID Y YOUChampion 50&60 one machine many advantages Working table with hard rubber instead of wood · More grip, more precision

After-sales

A machine that is not working is a cost to the business and delays in production result

in further direct and indirect costs to the business. It is therefore essential that due

consideration is given to the after-sales service and support that a supplier can

give when considering the purchase of any piece of capital equipment.

Acknowledging the fact that, when buying a technologically advanced machine, Customers require efficient and rapid assistance, we have set-up this essential service which has now become one of our strengths. using an on-line system our technicians work with the customer to resolve

machinery incoveniences and technical queries. our technicians are highly

skilled, professional and extremely courteous and know that a Customer in

need must never be abandoned until his problem has been resolved.

InspIred by you

Perfect in each details

Automatic and centralized

lubrication pump.

pneumatic system with

high-quality components.

Champion 50 Y axis.

infinite creations

particular of the

numerical control.

Page 9: Automatic bridge saws Champion 50 60 - Mecapierre · SPID Y YOUChampion 50&60 one machine many advantages Working table with hard rubber instead of wood · More grip, more precision

Prussiani Engineering

Via Luigi Galvani,16 24061

Albano sant’Alessandrobergamo - ITALY

tel. +39 035 581444fax +39 035 4528235

[email protected]

EN Iso 9001:2008

EN Iso oHsAs:18001

09

/201

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