automatic bridge saws champion 50 60 - mecapierre · spid y youchampion 50&60 one machine many...
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MADE IN ITALY
Champion 50&60INspIrED bY You
Automatic bridge saws
Champion 50 & 60 bridge sawsFollowing the success of prussiani Engineering
CHAMpIoN bridge saws, the only patented ones,
to meet the needs of customers asking for more
compact machines because of space problems,
we gave birth to CHAMpIoN 50 and CHAMpIoN
60. Two real jewels of technology, three years
guaranteed.
Champion 50, with monobloc structure, it is the
ideal bridge saw for stone workers who are looking
for a modern machine, easy to use, with low power
consumption and that takes up very little space.
Champion 60, is indicated for the stone workers
who need to produce more.
Champion 60 is offered in three versions: Mo,
monobloc structure, TA with the table separated
from the machine shoulders, CL with the side
loading table. This practical system allows to take
a picture of the slab and to do the programming of
the cuts while the machine is working. This means
reducing times of approximately 30%.
Today there are many prussiani Champion bridge
saws around the world but many stone workers
do not know all the potential and advantages. We
invite them to contact us, without obligation, for a
demo visit in our headquarters or at our customers.
After a few days use of the machine they will say
“why didn’t I buy it before?”
Champion 50&60 INspIrED bY You
InspIred by you
Champion 50&60one machine many advantages
Working table with hard rubber instead of wood· More grip, more precision.
· The working surface will not deform.
Automatic and progressive lubrication system with Grease Ep1
instead of oil· Avoids the risk of stains on the material being
processed.
Attention to the operator’s health and safety
· silenced disk holder spindle engine.
· sliding front doors and perimeter protections
against splashing water.
3 years total warranty· Thirty-six months of tranquility, which may be
extended on request.
· Efficient and qualified service at the customer’s
premises.
reduced maintenance, programmed and guided by the CNC
p-cam parametric software very easy to use
Manipulator with suction cups Cut&Move system
Prussiani patent
EP1651409 2003· The first one to be patented and the only
one with 10 years working experience.
· reduction of waste and of working hours.
· safety for the operator who does not need
to manually move the pieces to cut.
Monobloc structure machine with stabilized steel shoulders
instead of concrete· Easy and fast installing.
· The machine is easier to move in the future.
· No vibrations.
recirculating roller guides for the sliding of the X-Y-Z axes
Instead of recirculating ball guides · More stiffness and more lifetime.
Elettronic feeler for the automatic measuring of the thickness of the slab to cut
· Certainty of precise inclined cuts, thanks to
the automatic adaptation of the disc to the
possible variations in thickness of the slab.
The only patented one
save time in design, organization and production cycles
reduces phisical exertion
reduces working time
reduces risk of injury
reduces wasted material
reduces the number of machines required
reduces working spaces
“a comparison between
traditional cutting and champion’s
completely automatic cutting
process”
suction cups manipulator for automatic movement of the pieces to be cut.
traditional processing disadvantage
automatic cutting advantage
13 MIN. TOTAL
InspIred by you
Champion 50 Champion 60/MO
1. Cutting head -
Champion 50.
2. Champion 50
- suction cups
manipulator that
can lift up to 400 kg
and move pieces
with minimum
width of 90 mm.
3. Automatic bridge
saw Champion 50.
4. Tilted head.
5. Hydraulic tilting
levers for the
vertical loading of
the slabs.
1. Automatic bridge saw
Champion 60/Mo.
2. Electronic feeler for the
automatic measuring of
the thickness for perfect
45° cuts.
3. Counter tops
contouring kit.
4. Champion 60 -
Hydraulic tilting table
for the loading
of the slabs.
5. Champion 60
- suction cups
manipulator that can lift
up to 800 kg and move
pieces with minimum
width of 50 mm.
1 3
2
4 5
1
2 3 4
5
average production of 20 slabs (80 sqm) 3 cm granite in 8 working hoursaverage production of 15 slabs (60 sqm) 3 cm granite in 8 working hours
InspIred by you
Champion 60/TA Champion 60/CL
1. Automatic bridge
saw Champion 60/TA.
2. Electronic
presetting feeler
for the automatic
measuring of the
disk diameter.
3. Cutting unit to make
underneath cuts for
reinforcement bars.
4. patented
“CuT&MoVE” system.
1. Automatic bridge
saw Champion 60/CL.
2. Working table
with rubber
surface complete
with hard spheres
with pneumatic
control.
3. spheres on the
working table.
4. Tilting side
loading for slabs.
1
3
2 4
1
2 3 4
average production of 20 slabs (80 sqm) 3 cm granite in 8 working hoursaverage production of 20 slabs (80 sqm) 3 cm granite in 8 working hours
InspIred by you
P-CAM parametric program
Main page
shape details (kitchen tops) shape details (3 point arc)
silvercad - easy for unlimited forms
profiles - easy for unlimited forms
shapes
CAD-CAM program
Nesting
photography programming automatic cut
Our NESTING programme excels thanks to its user-friendly commands, its calculation speed and a whole series of information useful for stone workers. It is in fact possible to:
· simply enter the length and width on the programme worksheet of all the pieces
indicated on a job card.
· Automatically calculate the number of slabs needed for the order based on their
measurements.
· Automatically arrange the pieces on the slabs to maximise usage and reduce waste.
· Constantly view the processed pieces and those pending processing.
· Calculate the percentage of waste supporting the estimation of production costs .
· run automatic movement of pieces to be cut using our patented CuT&MoVE system.
· Calculate the cutting times.
InspIred by you
Model Z Stroke (mm - in) A (mm - in) B (mm - in) C (mm - in) D (mm - in) E (mm - in) F (mm - in) G (mm - in)
Champion 50 300 (12”) 470 (19”) 525 (21”) 100 (4”) 155 (6”) 155 (6”) 175 (7”) /
Champion 60 300 (12”) 425 (17”) 625 (25”) 110 (4”) 105 (4”) 195 (8”) 360 (14”) 210 (8”)
Champion 50 Champion 60/MO Champion 60/TA Champion 60/CL
X axis stroke 3.500 mm (138”) 3.500 mm (138”) 3.500 mm (138”) 3.500 mm (138”)
Y axis stroke 1.900 mm (75”) 2.200 mm (87”) 2.500 mm (98”) 2.500 mm (98”)
Z axis stroke 300 mm (12”) 300 mm (12”) 300 mm (12”) 300 mm (12”)
A axis 0° ÷ 370° 0° ÷ 370° 0° ÷ 370° 0° ÷ 370°
C axis 0° ÷ 90° 0° ÷ 90° 0° ÷ 90° 0° ÷ 90°
Ø max 525 mm (21”) 625 mm (25”) 625 mm (25”) 625 mm (25”)
Spindle 18 Hp s6 (13,2 kW) 24 Hp s6 (17,6 kW) 24 Hp s6 (17,6 kW) 24 Hp s6 (17,6 kW)
Maximum speed X-Y 60 m/min (197 ft/min)Z 8 m/min (26 ft/min)
X-Y 50 m/min (164 ft/min)Z 8 m/min (26 ft/min)
X-Y 50 m/min (164 ft/min)Z 8 m/min (26 ft/min)
X-Y 50 m/min (164 ft/min)Z 8 m/min (26 ft/min)
Level of sound <80 db (A) <80 db (A) <80 db (A) <80 db (A)
Electrical cabinet protection Ip55
Certifications
Champion 50 Champion 60/MO Champion 60/TA Champion 60/CL
Length 5.570 mm (219”) 5.820 mm (229”) 6.370 mm (251”) 10.420 mm (410”)
Width 3.750 mm (146”) 4.025 mm (158”) 4.340 mm (171”) 4.340 mm (171”)
Height 2.650 mm (104”) 2.750 mm (108”) 2.750 mm (108”) 2.750 mm (108”)
Approx weight 4.000 kg 4.800 kg 4.900 kg 8.500 kg
Technical data
overall dimensions
Stone - CAM 3D
The sToNECAM 3D software is a modern three-
dimensional CAD/CAM specifically created for
stone workers.
It is user-friendly, just requiring a few days
of training to acquire all the necessary skills
needed.
The software calculates the necessary
processing time. It is the ideal program for
bathroom and kitchen tops, tables, frames,
bas-reliefs, columns, capitals, sculptures
and much more.
our service “HELp ME” allows us, through
the online assistance via Internet, to assist
customers and solve any doubts, omissions,
or anything else.
sToNECAM 3D can also read files created in
DXF, sTL, poV, Iso, HpGL, WMF and bMp
formats, and it can interface with programs
for the solid surfaces modeling such as
rhinoceros, Inventor and others.
Cutting depth
After-sales
A machine that is not working is a cost to the business and delays in production result
in further direct and indirect costs to the business. It is therefore essential that due
consideration is given to the after-sales service and support that a supplier can
give when considering the purchase of any piece of capital equipment.
Acknowledging the fact that, when buying a technologically advanced machine, Customers require efficient and rapid assistance, we have set-up this essential service which has now become one of our strengths. using an on-line system our technicians work with the customer to resolve
machinery incoveniences and technical queries. our technicians are highly
skilled, professional and extremely courteous and know that a Customer in
need must never be abandoned until his problem has been resolved.
InspIred by you
Perfect in each details
Automatic and centralized
lubrication pump.
pneumatic system with
high-quality components.
Champion 50 Y axis.
infinite creations
particular of the
numerical control.
Prussiani Engineering
Via Luigi Galvani,16 24061
Albano sant’Alessandrobergamo - ITALY
tel. +39 035 581444fax +39 035 4528235
EN Iso 9001:2008
EN Iso oHsAs:18001
09
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