automatic high-speed tablet press - capsule filling … and lower compression rollers adopt ... if...

Automatic High-speed Tablet Press

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Company Profile

Pharmaland Technologies is a Toronto-based, Canadian company offering quality, cost-effective and innovative pharmaceutical machinery on a global scale. The company established in 1995 and was one subsidiary company of Honsons Pharmatech Group. We proud we own 15000ft2 demo workshop in Toronto to help client for verifying machinery performance and real training.

Pharmaland Technologies has a 200,000 ft2 manufacturing / assembling center in China. This cGMP plant designed center meets Chinese and international strictest criteria. The product was manufactured by world class precision digital control processing and integrated with international brands key parts.

Our mission is to enable our pharmaceutical clients to Invest with Confidence and Joy. At Pharmaland we believe a company is only as good as the people behind it. We provide full services to purchase of solid preparation equipment for pharmaceutical factories based on trail workshop verification. Our team of experts has the tools and expertise to provide more benefits and better value to our customers.

By over a decade of fast development, the company has earned a nice reputation and fame in domestic industry, and still trying hard to build up the famous brand as “Pharmaland Precision Machinery” in fellow companies home and abroad．

Pharmaland capsule fillers provide precision dosing of powders, tablets, or pellets into hard gelatin or gelatin-free capsules and operate at a variety of speeds and outputs, depending on your production needs.

Tablet presses from Pharmaland guarantee high production output, a significant reduction of down times during product change and an important reduction in exposure for the worker.

Pharmaland PSG Series Soft-gel Capsule machine combines state-of-the–art design with the production capacity that is characteristic of our company. Turnkey project can guarantee your investment.

Pharmaland packaging equipment lines provides wide range of processing and packaging applications in the nutraceutical and pharmaceutical industries.

High Quality Machinery

Skilled Technical Person

Reliable Service & Parts

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Technical parameters

Automatic Triple Rotary High Speed Tablet Press Machine

Data / Model PTP-122T PTP-113T PTP-95T PTP-76T

No.of stations 122 113 95 76

Tooling type BBS BB B D

R.P.M 5.1~51

Max output （K tablets/h） 1,119 1,037 872 697

Main motor power (KW) 18.5

Main pressure (KN) 100

Pre-pressure (KN) 100

Max tablet diameter (mm) 11 13 16 25

Max length of irregular tablet (mm) 13 16 19 25

Max filling depth (mm) 16 16 20 20

Max tablet thickness (mm) 8 8 10 10

Pitch circle diameter (mm) 1060

Diameter of punch (mm) 19 19 19 25.35

Dimension (mm) 1720×1720×2182

Weight (Kg) 8000

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Advantages in Brief

This series Automatic Triple rotary High Speed Tablet Press Machine is a kind of large-scale tablet pressmachine which developed by our experience according to User’s requirement in the World. This series isbest used for mass production of single product. Also used for two-layers tablets and three-layers tablets as well assandwich tablets.

The machine has following features:Feeding powder in three hoppers. Tablets compressed at three sides. Tablets ejected through three sides chute. Rapidspeed with large quantity punches.Cancel hydraulic system. Compression rollers adopt mechanical support. To avoid secondary pollution; Due to theupper and lower Compression rollers adopt independent modules, the rollers adjustment separately, punches can notbe clasped. The position of lower compression rollers is controlled by motor and fast adjustment.Electric control system is entirely separate from main machine. The operation area is separate from production area.This design can extend the service life of electric control system. Also greatly enhance the sanitation and safety factors.The parts in contact with powder such as feeding system, turret, and tablets ejection parts use stainless steel or nontoxicpolymer materials. Meets GMP standard.No hand wheel control. The filling system use servo motor control which has fast reaction speed. The main pressureand pre- pressure use synchronous motor Control. The location of main pressure and pre-pressure measured throughthe encoder. Accurate data and reduce manual errors.Can adjust filling volume to control tablet weight. If over-filling or less-filling or the punch force over-limit, the machinewill give alarm. At the same time can monitor the force of a single punch as well as monitor the force curve of punch.Pressure histogram can be displayed on touch screen. The over-weight and less-weight tablets can be rejected.

The filling system use servo motor control which has fastreaction speed. Adjustment precision can reach 0.01mm.Filling volume displayed in the touch screen directly.No need to use their experience to repeated measurement.•Tri-wheeled double deck feeding system;•The upper impeller can increase the powder flow and balance powder density;•The lower 2 impellers are used for feeding and dosing. To ensure the uniformity of feeding;•Use Servo motor to adjust dosing cam track. Which can control the filling depth. To ensure an accurate dosing.Main pressure system, pre-pressure system, filling

system, feeding system adopt modular design. Simple structure. These modular parts can be freely adjusted or removed. Noninterference between each. Maintenance easy. The main pressure and pre-pressure are the same structure which can be interchanged each other. Both main pressure and pre-pressure are all 100KN which make it easier for forming tablets.

•Separate control cabinet to operate the machine;

•Separated production area from operating area; ensures the safety for operator and sanitation for production;•Adopts 10 inches touch screen to fulfill the automaticcontrolling, without hand wheels;•Adopts B&R PCC control system with quick and accurate response;•All information about manufacturing can be displayed,stored, extracted and reset;•Different degree of user's password can be set.

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Data / Model PTP-79D PTP-73D PTP-61D PTP-49D

No.of stations 79 73 61 49

Tooling type BBS BB B D

R.P.M 16~72

Output range（K tablets/h） 140~680 140~630 117~526 94~423

Main motor power (KW) 11



Max tablet diameter (mm) 11 13 16 25

Max length of irregular tablet (mm) 13 16 19 25

Diameter of die (mm) 22 24 30.16 38.1

Max filling depth (mm) 16 16 20 20


Diameter of punch (mm) 19 19 19 25.35

Dimension (mm) 1300×1300×2000

Dimension of control cabinet (mm) 890×510×1200

Weight (Kg) 4800


Automatic High-speed double-sided Tablet Press

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Automatic High-speed double-sided Tablet Press

The advanced and reasonable design is the foundation of extraordinary quality of production, with a combination of yearsof experiences on producing high-speed tablet press and modern technology, a new design idea of GZPS series double sided high-speed tablet press fulfilled the standardization, modularization and serialization of production.This series possess advantages as high accuracy, high speed and high-degree programmed automation and capableto be the ideal equipments for mass production of tablets.Meets GMP requirements. can press two layers tablets with different colors, annular tablets, round tablets, engravedtablets and irregular tablets. Available for pharmaceutical factory, food and chemical industries.

Performance

Automatic concentrative lubrication system; Special oil proof, dust proof and noise proof system;

Isolated visual window with high clarity;

A 360°open structure of pressing chamber, without dead area. Easy to clean, operate and maintenance;

Special 4 poles construction ensures the machine to perform stably and durably;

Separate control cabinet to operate the machine; separated production area fromoperating area; ensures the safety for operator and sanitation for production;Adopts 10 inches touch screen to fulfill the automatic controlling, withouthand wheels.

All information about manufacturing can be displayed, stored, extracted and reset;Different degree of user's password can be set.

Adopts automatic servo motor controlling; adjust dosing cam tracks; control thedepth of filling, ensures high accuracy of tablets' difference.

Three impellers feeding system;

Upper impeller is used for enhancing the fluidness of powder to equalize thedensity of powder;

Lower 2 impellers are used for filling and dosing to ensure the equality duringfilling.

Advanced international heat treatment of the punch turret makes it have supperlongevity.

Same size of pre-press wheel and main-press wheel. The both wheels can beinterchanged, which is propitious to removing air for material and extend the timeof pressing;

Steel support for press wheel makes tablets formed best and ensures theconsistency of thickness of tablets;

Enough space of replacement for both die and upper & lower cam tracks, it iseasier for maintenance.

Adopts the mode of motor along with encoder to adjust the position of main presswheel and pre-press wheel, This ensures the high accuracy.

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Automatic High-speed Tablet Press (Exchangeable punch turret)

Data / Model PTP-30E PTP-37E PTP-45E

No.of stations 30 37 45

Tooling type D B BB

R.P.M 22-110

Output range（K tablets/h） 39~198 48~244 59~297




Max tablet diameter (mm) 25 16 13

Max length of irregular tablet (mm) 25 19 10

Diameter of die (mm) 38.1 30.16 24

Max filling depth (mm) 20 20 16

Diameter of punch (mm) 25.35 19 19


Length of punch (mm) 133.6

Dimension (mm) 1175 x 950 x 1920

Weight (Kg) 2800

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Automatic High-speed Tablet Press (Exchangeable punch turret)

Punch turret of 45, 37 and 30 stations can be fast replaced on one machine to achieve economical and practical purpose. Punch turret can be removed easily and cleaned easily.

Meets GMP requirements. can press round tablets, engraved tablets and irregular tablets. Available for pharmaceuticalfactory, food and chemical industries.

Central lubrication system, a perfect combination of the main machine and control system;

Advanced automatic control system exactly monitored the whole process in a series of working situation such as rotationspeed, output, weight of tablets, accuracy and malfunction etc.

PLC operation system . Operation menu is easy to understand.

Tablets formed Twice by main pressing and pre-pressing.

Force-feeding device controls the flow of powder and ensures the accuracy of feeding.

Imported hydraulic pump unit sustains the main pressure and pre-pressure,pressing stably with low noise, and the hydraulic system will act as a bufferand protector while the pressure is over high.

Automatic concentrative lubrication system

Special oil proof, dust proof and noise proof system

Isolated visual window with high clarity

A 360°open structure of pressing chamber, without dead area. Easy to clean, operate and maintenance

Special 4 poles construction ensures the machine to perform stably and durably

Advanced international heat treatment of the punch turret makes it have supper longevity.

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Data / Model PTP-45 PTP-55 PTP-65


Tooling type D B BB

R.P.M 16~75

Output range（K tablets/h） 86.4~405 105.6~495 124.8~585

Main motor power (KW) 11










Dimension (mm) 1510 x 1380 x 2000

Weight (Kg) 3800

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Adopts PLC control with auto protective function

Touch screen operation

Operation menu is easy to understand

Force-feeding unit with a good applicability to powder

Central auto lubrication system

Main and pre-pressing, tablets formed twice

Auto compensation of powder

Monitoring pressure of each punches and displays the pressure on the touch screen. There are two chutes for qualified tablets and defective tablets. Defective tablets can be rejected from one chute.

Force-feeding device controls the flow of powder and ensures the accuracy of feeding.

Feeder is easy to be disassembled, and the platform is easy to be regulated.

No dead area in press chamber and easy to be observed and cleaned.

Imported hydraulic pump unit sustains main pressure and pre-pressure, process of pressing goes smoothly with low noise.

Equipped with protective unit of overloading, auto stoppedwhile pressure overloaded.

An easy disassembled structure has high maintainability.

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Economic-type High-speed Tablet Press



Tooling type D B BB

R.P.M 22~110













Weight (Kg) 1450

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Economic-type High-speed Tablet Press

Adopts PLC control with auto protective function

Touch screen operation. Operation menu is easy tounderstand

Force-feeding unit with a good applicability to powder

Central auto lubrication system

Main and pre-pressing, tablets formed twice

Auto compensation of powder

Monitoring pressure of each punches and displays thepressure on the touch screen.

There are two chutes for qualified tablets and defective tablets. Defective tablets can be rejected from one chute.

Force-feeding system is capable to increase the feeding abilityand prevent thick granules separating from fine granuleseffectively.

All the parts are easy to be fixed, disassembled and cleaned.

R&D-type Automatic Tablet Press

This series is special designed for R&D Application.

Force-feeding system is capable to increase the feeding abilityand prevent thick granules separating from fine granuleseffectively.

All the parts are easy to be fixed, disassembled and cleaned.

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R&D-type Automatic Tablet Press



Tooling type D B BB

R.P.M 22~110













Weight (Kg) 1000

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Tablet de-duster

Blow off powder on tablets output from tablet press machine and no static electricity

Adopts the design of adding a isolated plate and avoid the pollution of powder inupper sifter to tablets in lower layer

Can be on-line connected with all tablet press machine, the process is visible

Rotary structure, easy to be dismantled and cleaned completely

High-yield: 0-550,000tablets/hour.

Appendix A

Uphill Tablet De-duster

Performance:

Tablets come out at top position, tablets lifting & de-dusting at the same time.

Tablets moving upwards via uphill sifters make tablets very clean.

The speed can be adjusted .

Easy operation and cleaning, convenient to move.

Parameters:

Capacity: 1,000,000 tablets/h (based on Ø8mm tablets) Max tablets diameter: Ø25mm Power: 150WPower supply: 220V/1P/50Hz Noise: ＜75dBDimension: 500×550×1350~1500 mm Weight: 70kg

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Industrial Dust Collector

This machine is mainly for the pharmaceutical,food, chemical and other industries where dust is generated in the various machine for use, and it's also an ideal cleaning equipment.Strong dust collecting capability Super-silent design can be used widely and work continuously for a long time

Power: 2.2Kw

Air Flux: 160m3/h

Air Pressure: 24.5KPa

Voltage: 215V

Noise: <75dB(a)

Overall dimension: 720×560×1280mm

Appendix B

Industrial Dust Collector

It's entirely made of stainless steel. The machine has strong de-dusting capacity. Equipped with dust collecting tray at bottom which is convenient for cleaning. Easy operation and maintenance.

Flux of inspiration: 1400-1700m3/h

Pressure: 3200-3500pa

Filtration square: 27m2

De-dusting efficiency: 99.5（1.0um）

Power supply: 215V，50Hz，20A

Rated power: 3Kw

Dimension: 750X780X1900mm De-dusting by pulse.

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Welcome to query other nonstandard specifications from our professional sales staff .The contents may be changed due to market and technology development.

Pharmaland Technologies 275 Don Park Road, Markham ON L3R 1C2, Canada Tel: +1 905 752 1821 Fax: +1 905 752 1820 www.pharmaland.ca Version 2010.3

http://www.pharmaland.ca/

automatic high-speed tablet press - capsule filling … and lower compression rollers adopt ... if...

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