automatic lubrication for on-road equipment...automatic lubrication for on-road equipment...

Automatic Lubrication for On-Road EquipmentLubricating Vital Chassis Components While You Drive

2 www.graco.com 3www.graco.com

Class 6, 7 & 8 Trucks Class 3, 4 & 5 Trucks Trailers Specialty Vehicles

Solu

tion

Grease Jockey® Pneumatic ✔ ✔

Grease Jockey Electric ✔ ✔ ✔

MLX™ Electric ✔ ✔ ✔

E-Series Pneumatic ✔

EZ Greaser® ✔ ✔ ✔ ✔

Automatically Lubricate Your Chassis While You’re WorkingIncrease Uptime and Profi tability

• Stay on the road making money instead of spending time in the shop

• Cut down on unplanned component failure and repair time

Extend Equipment Component Life

• Equipment runs smoother and lasts longer when properly and frequently lubricated

• No more guessing if the mechanic found and lubricated each point

Save Time and Lower Operating Costs

• Reduce shop maintenance hours by eliminating manual greasing

• No more chassis lube scheduling hassles

• Reduce replacement part and labor costs

Stay out of the Shop…and on the Road!

Field-proven lubrication equipment for any on-road vehicleNo matter what you drive, we’ve got you covered

Intermediate-sized vehicles Specialty vehicles

Keep your rig on the road...with Graco’s complete line of automatic chassis lubrication systems

Automatic Lubrication Saves You Time and Money!

On-road trucks, tractors and trailers

Graco does the dirty-work—

while you drive.

Graco’s on-board lubrication systems deliver small amounts of lubricant at frequent intervals, ensuring that your vital chassis components have an optimal grease fi lm at all times.

We offer a complete range of products for a variety of on-road vehicles:

• Trucks and tractors

• Intermediate–sized trucks

• Trailers

• Specialty vehicles

Just fi ll it and forget it!

Pays for itself in less than one year!Pays for itself in less than one year!


Installation Made Easy

• Everything for a professional installation is included in the kit

• Pre-designed kits for all popular chassis types

• Full selection of parts and accessories

• Custom solutions to fi t your needs

Automatically Lubricate Your Chassis…and make manual lubrication a thing of the past!

Lubrication is critical to your vehicle’s peak performance. With Graco’s Grease Jockey automatic lubrication system, vehicle maintenance gets a whole lot easier. Take the hassle out of manually lubricating your chassis. Continuously lubricate it instead—where and when you need it, automatically. No wasted time, no missed lube points and no under or over greasing ever again!

Protecting Your Investment!Graco Grease Jockey

Grease Jockey Pneumatic and Electric Pumps• Pneumatic or electric (12VDC) models available to meet your power requirements

• Both models available with see-through rigid or fl exible reservoir for fast, at-a-glance level indication

• Durable cast metal pump housings for long life

Pneumatic Grease Jockey features:

• Stand-alone timer which can be mounted in the cab for on-the-road adjustment

Electric Grease Jockey features:

• Space saving design with integral timer to make installation quick and easy

Grease Jockey Injector Modules• Pre-set, fi eld adjustable injector modules to match your chassis needs

• Right front, left front, rear and 5th wheel modules provide coverage for virtually

any vehicle

• Everything included in each module to ensure proper connections

• Tubing bundles are pre-charged with grease for quick installation

• Innovative mounting hardware positions system components along the frame

rail for added protection

Graco’s Got You CoveredWe have a system for virtually any vehicle!

Grease Jockey automatic systems cover all the lube points on the chart below. We have systems that fi t most OEM on-road vehicles. Plus, we can customize a system to fi t specialty vehicles such as fi re trucks, cement trucks and waste haulers. Consult the ordering information charts or contact a distributor near you to customize your system.

• Keeps your chassis operating, even in harsh on-road conditions

• Lubricant goes where it’s supposed to, automatically, with little or no waste

• Field-proven—some of the largest fl eets have been using Grease Jockey for decades!

• A full range of options to choose from

Upper King Pins

Lower King Pins

Hood Pins

Spring Pins

Drag Links

Tie Rod Ends

Slack Adjusters

S-Cams

Spring Hangers

Clutch Pedal

Clutch Cross Shafts

Clutch Throw Out Bearing

5th Wheel Plate

5th Wheel Pivots

Pump Right Front Module Left Front Module Rear Module 5th Wheel Module

Truck and tractor lubrication systems cover all these lubrication points:

Choose Your Pump and Reservoir

Choose Your Module

Products and ServiceProducts and Service


We Keep You Moving!Graco Grease Jockey

Trailer Lubrication SystemsImproved equipment operation

Just release the parking brake and go. Grease Jockey lubricates your trailer chassis automatically. No counter, no timers, no electrical connections…it works automatically!

MSP Divider Block Modules• Heavy-duty series progressive divider valve blocks are built tough to handle

harsh on-road conditions

• Pre-designed to provide the right proportion of grease to the right bearing point

• Tubing is pre-charged and attached to divider block for easy installation

• All fi ttings are included for the right connection

Grease Jockey Pneumatic Trailer Pump• Heavy-duty pump and reservoir for reliable

operation in harsh environments

• Innovative design works with your parking

brake—no electrical power needed from

the trailer

• Adjustable pump output volume puts you

in control

Convenient Pump Location• Pump mounts to the bogie with universal mounting bracket

• Location protects pump from fl ying road debris

• Convenient location for refi lling and monitoring grease level

No More Sticking Parts!• Smooth landing gear operation

– No more fi ghting with the

landing gear crank

– No more time delays caused by

problematic landing gearImproves Safety• Slack adjuster and S-Cam lubrication help stop brakes from

sticking —improves brake operation and extends component life

Tankers | Flatbeds | Dry Containers | Side Dumpers

Easy, Economical LubricationEasy, Economical Lubrication

Everything you need in one box!

• Pre-designed kits for all popular trailer types

• Easy to install with virtually no maintenance

| Feed Trailer

• Landing Gear Bearings • Landing Gear Nut • Landing Gear Crank • Slack Adjusters • S-Cams

Pump Landing Gear Module Rear Module

Trailer lubrication systems cover these lubrication points:


Designed for Simplicity and PerformancePump, motor, timer and reservoir—all in one!

8 to 12 Point Systems for a Custom Fit

Introducing the MLX Lubrication System

The MLX is a compact system designed for lubricating small and intermediate-sized vehicles with up to 12 lube points. Durable, impact-proof and corrosion-resistant enclosure for years of dependable operation.

Complete packages with all the hardware included to make installation easy.

Fleet Vehicles | Moving Vans | Delivery Trucks | Beverage Trucks

1. Install pump and lines 2. Connect to power source 3. Get on the road!1. Install pump and lines 2. Connect to power source 3. Get on the road!

Chassis Lubrication Points8 Point System 9 Point System 10 Point System 11 Point System 12 Point System

Lub

rica

tion

Poin

ts

King Pins 4 4 4 4 4

Tie Rods 2 2 2 2 2

Drag Links 2 2 2 2 2

Clutch 1 2(clutch or springs)

1 2

Rear Springs 2 2

Total points 8 9 10 11 12

Choose the kit that’s right for you!

The Graco MLX advantage• Delivers the right amount of grease at the right time

• Space saving design puts everything in one unit

• Simple to install and easy to use

Two refi ll options–the choice is yours:• Refi llable, one liter grease reservoir

–or–• Convenient, disposable grease cartridge for fast, easy

and clean refi lls. No tools or refi ll pump required!

Graco MLX™

System

Let Graco lube it!Save time and money with automatic lubricationSave time and money with automatic lubrication


Lubricate your entire rig in just a few minutes!

With EZ GreaserWithout EZ Greaser

Ordering InformationGraco EZ Greaser®

Not Your Traditional Lubrication

Lubricate your entire rig in just a few minutes!

Upper & Lower King PinsDrag LinksSlack AdjustersInner S-CamsOuter S-CamsTie RodsSpring PinsSpring HangersClutch Cross ShaftClutch Throw Out Bearing5th Wheel Pivots and PlateSteering AssistLanding Gear BearingsLanding Gear NutLanding Gear Crank

Kits for all these lube points: Keep your trailer moving smoothly

www.graco.com

EZ Greaser makes a time-consuming job fast

The Graco EZ Greaser uses a fi eld-proven Trabon distribution block to precisely distribute grease to all your chassis lube points. No more climbing all over your vehicle to get the job done. Just mount the EZ Greaser in an accessible location and the block distributes grease to all the lube points.

EZ Greaser gives you:

• Fast, cost-effective maintenance

• Lubrication of multiple points from one zerk fi tting

• Multiple pre-confi gured kits for easy ordering and installation

Trucks, tractors, trailers and more…

• 34 lubrication points

Easy access to zerk fi ttings for fast maintenance

• 3 easy-to-reach lubrication points

Add a pump later to go completely

automatic!

Kit Left Front Right Front Left & Right Rear

Number of Grease Points

Front Brakes 4 563895 1 1 1 1

Front Left and Right 8 563853 1 1 1 1 1 1 1 1

Front Left and Right 14 563855 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Front Left and Right 16 563864 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Tandem Axle w/Spring

Trunnions - Dump Truck10 563893 1 1 2 2 2 2

Tandem Axle w/Spring

Pivots - Dump Truck10 563896 1 1 2 2 2 2

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Manual EZ Greaser For Trucks

Kit First Axle Second Axle Landing Gear

Number of Grease Points

EZ Greaser Landing Gear Kit 5 563824 1 1 1 1 1

Single Axle Trailer Kit - EZ Greaser MSP Manual w/ Std Fittings 6 563810 1 1 1 1 1 1

EZ Greaser Tandem Axle with Enclosed S-Cams 8 563863 1 1 1 1 1 1 1 1

EZ E Greaser Trailer Tandem Axle Kit w/ Non-enclosed S-Cams 12 563877 1 1 1 1 1 1 1 1 1 1 1 1

# o

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Poi

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Sla

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Manual EZ Greaser For Trailers


Ordering Information Call 1-800-533-9655 for a Distributor Near You

Pneumatic Right Front Right Rear Left Front Left Rear 5th Wheel

Injector Size Injector Size

Single Axle Tractor Kit w/ 6# Rigid Reservoir 27 563897 3 3 1 0 2 0 0 0 1 0 3 3 3 2 2 1 0 2 0 1 0 3 2 8 8 8 8

Single Axle Tractor Kit w/ 6# Rigid Reservoir 28 563891 3 3 1 0 2 0 0 0 1 0 3 3 3 2 2 1 0 2 0 1 0 3 1 1 8 8 8 8

Single Axle Tractor Kit w/ 10# Flexible Reservoir 30 563801 3 3 1 0 2 3 3 3 0 0 1 0 3 3 2 2 1 0 2 3 3 3 1 0 1 1 8 8 8 8

Single Axle Tractor Kit w/ 10# Flexible Reservoir 34 563836 3 3 1 0 2 3 3 3 1 0 3 3 2 2 1 0 2 3 3 3 1 0 4 4 4 4 4 4 4 4 8 8 8 8

Spotter Truck Kit w/10# Flexible Reservoir 35 563826 3 3 1 0 2 3 3 3 8 8 3 1 1 3 3 3 2 2 1 0 2 3 3 3 8 3 1 1 3 1 1 8 8 8 8

Spotter Truck Kit w/ 6# Rigid Reservoir 35 563823 3 3 1 0 2 3 3 3 8 8 3 1 1 3 3 3 2 2 1 0 2 3 3 3 8 3 1 1 3 1 1 8 8 8 8

Tandem Axle Tractor Kit w/ 10# Flexible Reservoir 24 563839 3 3 2 0 0 1 0 1 0 3 3 2 2 2 1 0 1 0 1 1 8 8 8 8

Tandem Axle Tractor Kit w/ 10# Flexible Reservoir 29 563827 3 3 1 0 2 0 0 1 0 1 0 3 3 2 2 1 1 2 0 1 0 1 0 1 1 8 8 8 8

Tandem Axle Tractor Kit w/ 6# Rigid Reservoir 33 563846 3 3 1 0 2 3 3 3 0 0 1 0 1 0 3 3 2 2 1 0 2 3 3 3 0 1 0 1 0 1 1 8 8

Tandem Axle Tractor Kit w/ 10# Flexible Reservoir 34 563802 3 3 1 0 2 3 3 3 0 0 1 0 1 0 3 3 2 2 1 0 2 3 3 3 1 0 1 0 1 1 8 8 8 8

Tandem Axle Tractor Kit w/ 6# Rigid Reservoir 34 563809 3 3 1 0 2 3 3 3 1 0 3 3 2 2 1 0 2 3 3 3 1 0 4 4 4 4 4 4 4 4 8 8 8 8

Tandem Axle Tractor Kit w/ 10# Flexible Reservoir 34 563812 3 3 1 0 2 3 3 3 1 0 3 3 2 2 1 0 2 3 3 3 1 0 4 4 4 4 4 4 4 4 8 8 8 8

Tandem Axle Tractor Kit w/ 6# Rigid Reservoir 34 563814 3 3 1 0 2 3 3 3 0 0 1 0 1 0 3 3 2 2 1 0 2 3 3 3 1 0 1 0 1 1 8 8 8 8

Tandem Axle Tractor Kit w/ 10# Flexible Reservoir 38 563813 3 3 1 0 2 3 3 3 1 0 1 0 3 3 2 2 1 0 2 3 3 3 1 0 1 0 4 4 4 4 4 4 4 4 8 8 8 8

Electric 12 VDC

Single Axle Tractor Kit w/10# Flexible Reservoir 30 563804 3 3 1 0 2 3 3 3 0 0 1 0 3 3 2 2 1 0 2 3 3 3 1 0 1 1 8 8 8 8

Tandem Axle Tractor Kit w/10# Flexible Reservoir 34 563803 3 3 1 0 2 3 3 3 0 0 1 0 1 0 3 3 2 2 1 0 2 3 3 3 1 0 1 0 1 1 8 8 8 8

# o

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Poi

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Grease Jockey Universal Truck Kits

5t

h W

heel

Piv

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5t

h W

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m P

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5t

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Injector Size Key

Injector Size 0 1 2 3 4 8

Output Volume (cu in) 0.002 0.005 0.009 0.012 0.020 0.026

Component Part NumberSlack

Adjuster S-Cam Clevis Pin

Landing

Gears

Total # of

Grease Points

Grease points covered in kit

Pump

Pneumatic Trailer Pump w/ Zerk and 4# Rigid Reservoir 563899

Master Blocks

Master Block for Three Axle and Landing Gear - Inner and Outer S-Cams 563753

Master Block for Two Axle and Landing Gear - Inner and Outer S-Cams 563757

Secondary Blocks

Secondary Block for Landing Gear 563756 5 5

Secondary Block for One Axle - Inner and Outer S-Cams 563754 2 4 6

Secondary Block Module for Two Axle - Inner and Outer S-Cams 563755 4 8 12

Grease Jockey Modular Trailer KitsGrease Jockey Universal Trailer Kits

Pneumatic (Trailer Pump Included) Part

NumberSlack Adjuster S-Cam Clevis Pin Landing Gear

Total # of

Grease Points


One Axle w/ Inner and Outer S-Cams 563829 2 4 6

Two Axle w/ Enclosed S-Cams 563850 4 4 8

Two Axle w/ Inner and Outer S-Cams 563842 4 8 12

Two Axle w/ Enclosed S-Cams and Clevis Pins 563878 4 4 4 12

Two Axle w/ Inner and Outer S-Cams and Clevis Pins 563851 4 8 4 16

Two Axle w/ Inner and Outer S-Cams and Landing Gear 563840 4 8 5 17

Three Axle w/ Enclosed S-Cams 563880 6 6 12

Three Axle w/ Enclosed S-Cams and Clevis Pins 563884 6 6 6 18

Three Axle w/ Inner and Outer S-Cams and Clevis Pins 563849 6 12 6 24

Four Axle w/ Enclosed S-Cams and Clevis Pins 563881 8 8 8 24

Five Axle w/ Enclosed S-Cams 563866 10 10 20

Five Axle w/ Inner and Outer S-Cams and Clevis Pins 563848 10 20 10 40

Six Axle w/ Enclosed S-Cams 563865 12 12 24

Six Axle w/ Inner and Outer S-Cams and Clevis Pins 563852 12 24 12 48


Ordering Information Call 1-800-533-9655 for a Distributor Near You

Right Front Kits Right Front

Injector Size

Right Front Kit 5 563727 3 3 2 0 0

Right Front Kit 5 563860 3 3 1 0 2

Right Front Kit 7 563859 3 3 1 0 2 0 0

Right Front Kit 8 563652 3 3 1 0 2 3 3 3

Right Front Kit 8 563715 3 3 1 0 2 0 0 0

Right Front Kit 8 563858 3 3 1 0 2 3 3 3

Right Front Kit 10 563645 3 3 1 0 2 3 3 3 0 0

Left Front Kits Left Front

Left Front Kit 5 563728 3 3 2 2 2

Left Front Kit 7 563706 3 3 2 2 1 0 2

Left Front Kit 8 563716 3 3 2 2 1 0 2 0

Left Front Kit 10 563644 3 3 2 2 1 0 2 3 3 3

# o

f Gre

ase

Poi

nts

Par

t Num

ber

Upp

er K

ing

Pin

Low

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Pin

Dra

g Li

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Link

Sla

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Grease Jockey Right & Left Front Kits for Trucks

Rear Axle Modules Right Rear Left Rear 5th Wheel

Injector Size

Single Axle Kit 4 563647 1 0 1 0

Single Axle Kit 6 563738 1 0 1 0 4 4

Tandem Axle Kit 8 563646 1 0 1 0 1 0 1 0

Tandem Axle Kit 10 563743 1 0 1 0 1 0 1 0 4 4

Fifth Wheel Kit 6 563653 4 4 4 4 8 8

Fifth Wheel Kit 6 563659 4 4 4 4 8 8

Fifth Wheel Kit 8 258248 4 4 4 4 8 8 8 8

Fifth Wheel Kit 10 563737 4 4 4 4 4 4 8 8 8 8

Fifth Wheel Kit 12 563744 4 4 4 4 4 4 4 4 8 8 8 8

Fifth Wheel & Single Axle Kit 11 563748 1 0 3 1 0 3 1 8 8 8 8

Fifth Wheel & Single Axle Kit 12 563717 1 0 3 1 0 3 1 1 8 8 8 8

# o

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Poi

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Pa

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Slac

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Grease JockeyTruck and Tractor

Pneumatic Part

Number Fill Port Solenoid Timer

Wiring Harness

Mounting Plate

Mainline & Hardware

Extra Fittings Kit

Pump Only, No Reservoir 563625 Straight

Pump with 6# Rigid Reservoir 563589 Straight

Pump with 10# Flexible Reservoir 563570 Straight

Pump with 12# Rigid Reservoir 563590 Straight

Pump with 6# Rigid Reservoir 563593 Elbow

Pump with 10# Flexible Reservoir 563594 Elbow

Pump with 10# Flexible Reservoir 563886 Elbow 12 VDC

Pump with 6# Rigid Reservoir 563888 Elbow 12 VDC

Pump with 10# Flexible Reservoir 563847 Straight 12 VDC External Yes Yes Yes Yes

Pump with 6# Rigid Reservoir 563854 Straight 12 VDC External Yes Yes Yes Yes

Pump with 12# Rigid Reservoir 563874 Straight 12 VDC External Yes Yes Yes Yes

Pump with 10# Flexible Reservoir 563882 Straight 12 VDC External Yes Yes Yes Yes

Electric

12 VDC Pump Kit with 10# Flexible Reservoir 563595 Straight N/A Internal



24 VDC Pump Kit with 12# Rigid Reservoir 563603 Straight N/A Internal

12 VDC Pump Kit with 10# Flexible Reservoir 563871 Straight N/A Internal Yes Yes Yes Yes

12 VDC Pump with 6# Rigid Reservoir 563872 Straight N/A Internal Yes Yes Yes Yes

Grease Jockey Pump Kits

Standard Applications # of

Points

Part

Number

King

Pins

Tie

Rods

Drag

Links

Cross

Shaft

Rear

Springs

Output/Cycle

0.015 cu in

Output/Cycle

0.010 cu in

Output/Cycle

0.005 cu in


MLX Kit with Replaceable Cartridge 8 563605 4 2 2 5 3

MLX Kit with Replaceable Cartridge 9 258344 4 2 2 1 6 3

MLX Kit with Replaceable Cartridge 10 563606 4 2 2 2 6 4

MLX Kit with Replaceable Cartridge 11 258345 4 2 2 1 2 6 5

MLX Kit with Replaceable Cartridge 12 563609 4 2 2 2 2 6 6

MLX Kit with Fill Port 8 563607 4 2 2 5 3

MLX Kit with Fill Port 9 563621 4 2 2 1 6 3

MLX Kit with Fill Port 10 563608 4 2 2 2 6 4

MLX Kit with Fill Port 11 563619 4 2 2 1 2 6 5

MLX Kit with Fill Port 12 563610 4 2 2 2 2 6 6

MLX Kits

ABOUT GRACO

GRACO LOCATIONS

SALES/

DISTRIBUTION/

SERVICE

North AmericaCustomer Service

800-533-9655

Fax 800-533-9656

Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products

move, measure, control, dispense and apply a wide range of fluids and viscous materials used

in vehicle lubrication, commercial and industrial settings.

The company’s success is based on its unwavering commitment to technical excellence, world-class

manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco

offers systems, products and technology that set the quality standard in a wide range of fluid handling

solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,

and dispensing sealants and adhesives, along with power application equipment for the contractor

industry. Graco’s ongoing investment in fluid management and control will continue to provide

innovative solutions to a diverse global market.

Graco Inc. is registered to I.S. EN ISO 9001

MAILING ADDRESSP.O. Box 1441Minneapolis, MN 55440-1441Tel: 612-623-6000Fax: 612-623-6777

AMERICAS

MINNESOTAWorldwide HeadquartersGraco Inc.88-11th Avenue N.E.Minneapolis, MN 55413

CHINAGraco Hong Kong Ltd.Shanghai Representative OfficeRoom 118 1st FloorNo.2 Xin Yuan BuildingNo.509 Cao Bao RoadShanghai, P.R. China 200233Tel: 86 21 649 50088Fax: 86 21 649 50077

KOREAGraco Korea Inc.Choheung Bank Building4th Floor #1599Gwanyang-Dong, Dongan-Ku,Anyang-Si, Gyunggi-Do,Korea 431-060Tel: 82(Korea) 31 476 9400Fax: 82(Korea) 31 476 9801

EUROPE

BELGIUMEuropean HeadquartersGraco N.V.Industrieterrein-Oude BundersSlakweidestraat 313630 Maasmechelen, BelgiumTel: 32 89 770 700Fax: 32 89 770 777

Call today for product information or to request a demonstration.

800-533-9655 or visit us at www.graco.com.

ASIA PACIFIC

AUSTRALIAGraco Australia Pty LtdP.O. Box 558Level 2 / 541 Blackburn Rd.Mount Waverley VIC 3149AustraliaTel: 61 3 9550 0848Fax: 61 3 9550 0816

INDIAGraco Hong Kong Ltd. India Liaison OfficeRoom 103, Level 4, Augusta PointGolf Course RoadGurgaon, Haryana, India 122001Tel: +91 124 435 4208Fax: +91 124 435 4001

JAPANGraco K.K.1-27-12 HayabuchiTsuzuki-kuYokohama City, Japan 2240025Tel: 81 45 593 7300Fax: 81 45 593 7301

©2008 Graco Inc. Form No. 339633 Rev. A 8/08 All written and visual data contained in this document are based on the latest product information available

at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification

purposes and are trademarks of their respective owners.

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