automation robotics ultrasonics - ultrasonic cutting ...€¦ · newtech ltd, stoke mill, mill...

newtech ltd, stoke mill, mill road, sharnbrook, bedfordshire mk44 1np [email protected] 01234 783680

automation robotics ultrasonicsnewtech

Information Pack

Newtech has been working in the food industry for over 25 years. Originally a distributor for processing and cooking equipment in the meat business, we recognised the growing need for high quality portioning equipment around a decade ago, and started out on our journey as a designer and manufacturer of ultrasonic slicing systems. We are an ambitious company, strong on innovation and with a focus on flexibility and customer future-proofing. Since then we have established an enviable position as a supplier across a range of food sectors – including cheese, bakery, sandwich and meat industries. We are now looking for partnership opportunities around the world.

1985 – company established in Bedford2002 – first ultrasonic cutting system designed and manufactured2005 – relocated our business from Wisbech to Sharnbrook, Bedfordshire2008 – first robotic slicing and depositing systems supplied to UK bakery2011 – robotic cutting and picking system supplied to French cheesemaker2011 – received ABB European award for most innovative use of robotics2012 – supplied systems to Spain, Argentina and South Korea2013 – launched new range of standard slicing systems for food industry

An important development for us has been our adoption of robotic automation to supply innovative and flexible automation systems; key to this has been our partnership with ABB Robotics. We have developed a standard ultrasonic cutting system based on a robotic platform, and this continues to be an important part of our product portfolio.

In 2013 we have launched a new range of standard cutting systems, specially designed to meet the needs of the ever-competitive food manufacturing business. In addition, we continue to offer custom solutions to meet the growing demand of our customers to cut costs, improve quality and boost output.

We work principally in the food and associated industries. Our product range covers the portioning requirements of the cheese, bakery, meat and sandwich industries, and includes standard machines as well as bespoke automation solutions.

To meet the demands of our customers in the area of robotics, we joined forces with ABB, a world leader in robot technology. In 2011, we were awarded the European ABB Channel Partner Award for ‘Most Innovative Use of Robotics’ and in 2013 we were accredited as an Authorised Value Partner in recognition for our achievements in expanding our original portfolio of ultrasonic cutting systems and machine manufacturing.

As an ABB Authorized Value Provider, we are able to offer customers an expanded range of services and solutions incorporating the latest ABB robot technologies and software.

Overview

Who are our customers

ABB Authorized Value Provider

We have developed a range of standard machines which provide today’s food manufacturers with cost-effective, high quality cooking automation systems. Our range of machines use ultrasonic and conventional blade technology to ensure the best possible results in cutting and portioning for a wide range of food products. The power of ultrasonics will give the best-available cut quality for products which are difficult to process using conventional methods - guaranteeing improved quality as soon as the machine is installed.

Standard Machines



robo range - The ultimate cutting solution for flexibility & performance

The robo range features highly flexible, in-line robotic cutting machines incorporating ultrasonic cutting technology. Typically equipped with an ABB industrial 6-axis robot together with a comprehensive operator interface, the machines provide the ultimate solution for cutting a wide range of products.

roboSONIC-CThis compact robotic cutting machine offers a highly flexible solution for cutting a wide range of products. It’s small footprint and compact design make it ideal for manufacturers who need fast portioning, with the power of ultrasonic technology.

roboSONIC-VThis system eliminates the need for product positioning. The motion controller orientates the cutting head to the exact cut position whilst product is moving. The power the ABB robot together with the ultrasonic cut quality, make this machine an excellent choice for sandwiches and wraps where high output and flexibility are key parameters.

roboSONIC-IThe in-line version of the roboSONIC-C featuring a through conveyor offers an improved thoughput, whilst maintaining a small footprint. For higher volume requirements, the standard machine platform can be extended to incorporate a multi-robot and multi-blade solution.

roboSONIC-EThis machine is primarily intended for extruded products that need to be sliced and separated and which require fixed positioning through the cutting process and a high emphasis on accurate portion sizes. Fundamental to this machine is the ability to cut extruded product without stopping the extrusion pumping process.



auto range - Compact conveyor-based machines designed for optimum output

The auto range of in-line slicing machines are ideal for portioning round and square products in the bakery, cheese and processed meat industry. This range is characterised by a conveyor-based machine design to fit around the customer’s process flow.

autoSONIC/MATIC Linear & Rotary The auto range of in-line slicing machines are ideal for portioning round and square products in the bakery and cheese industry. This range is characterised by a conveyor designed to fit around the customers process flow. These machines are ideal for low to medium operations.

autoSONIC-FThis intelligent portioning machine with ultrasonic cutting technology is designed for fixed weight portioning of cheese. The machine incorporates an integrated weigh-scale to pre-weigh round cheese and portion for optimum results – maximising yield and minimising giveaway.

autoSONIC-E This machine is especially suited for fixed weight cutting of extruded cheese, particularly blended varieties. Fundamental to this machine is it’s ability to cut extruded product without stopping the extrusion pumping process. Accuracy may be further enhanced by an encoder.

autoSONIC-TThis machine is designed for cutting block products that need to be sliced and separated and require fixed positioning through the cutting process. An outfeed conveyor ensures the accurately cut products are separated, stacked or shingled and conveyed away for packing.


automation robotics ultrasonics

pro range - fast and effective portioning

The pro range features highly flexible, in-line robotic cutting machines incorporating ultrasonic cutting technology. Typically equipped with an ABB industrial 6-axis robot together with a comprehensive operator interface, the machines provide the ultimate solution for cutting a wide range of products.

proSONIC-L/R This machine is capable of slicing both round and log type products. The linear in-feed ensures ease of loading for both types of product with a servo driven rotarty heard allowing the cutting of round products.

proSONIC-R The rotary-R configuration is designed for round products. Carrier boards are designed to match the number of portions. The boards support the product through the cutting process so that portion size control is optimum. Board rotation is achieved manually.

proSONIC-LThe linear-L configuration is designed for block or flat products. Carrier boards are designed to hold the product through the portioning process. Multiple products may be cut in parallel to boost output. The rotation of boards is achieved manually.

proSONIC-FThe proSONIC-F is an intelligent ultrasonic slicing machine designed for fixed weight portioning of cheese. The machine incorporates an integrated weigh-scale to pre-weigh round cheese and portion – maximising yield and minimising giveaway.

newtech



eco range - Entry level machines for great portioning results

Designed to meet high hygiene standards, food-safe materials and stainless steel are used throughout. Polycarbonate panels ensure safety and acoustic standards are met. The equipment is ideal for low output operations which demand a configurable and easy-to-use machine.

ecoMATIC-L/RThe ecoMATIC model option - available in both linear and rotrary is particularly suitable for the portioning of frozen round products such as gateaux or cheesecake, or products that can be cut without the need for ultrasonic technology.

ecoSONIC-RThe rotary-R configuration is designed specifically for round products. Carrier boards are designed to match the number of portions and support the product through the cutting process so that portion size control is optimum. The rotation of the boards is achieved manually.

ecoSONIC-LThe linear-L configuration is designed specifically for block or flat products. Carrier boards are used to hold the product through the portioning process, and multiple products may be cut in parallel to boost output. Again the indexing of the boards is achieved manually.

ecoSONIC-BThe bench-top model is a basic ultrasonic machine with minimum automation but is suitable for both rotary and linear cutting modes. This machine offers the added advantage of bench-top size space-saving and portability. This is perfect for a small business.



Custom Solutions

High volume ultrasonic food cutting processes, special product requirements, labour–intensive packing… any or all of these can feature in the brief for an automation project for Newtech. That’s why we can offer solutions unique to your requirements.

At Newtech we’ve embraced the idea of robotic automation. Why? We see increasing numbers of our customers striving to meet output demand, with poor quality processes and labour intensive operations. Where conventional automation just does the job, robotic automation excels. robotic cutting High volume or challenging cutting requires specialist attention. That’s why we offer multi-robot systems using the full range of robot motion which isn’t available through conventional ‘hard’ automation. Do you have a unique project?? Contact us to discuss a customised solution for your business.

pick and place A range of products can be catered for by using a delta or 6 axis robot. We’ve harnessed the latest available end-effect or technology to handle the most awkward products. Grippers are specially designed to guarantee the maximum throughput and minimum waste.

depositingManual depositing of products can be labour-intensive with poor repeatability and quality. Using an industrial robot eliminates these drawbacks and can revolutionise process such as cake decoration. When combined with pick and place robotics, multi-product decoration can be achieved.

line automationIncreasingly we are asked to offer a combination of our core customised packages, often integrated with equipment such as product conveyors. We can work with you to establish line layouts, performance criteria and identify best process flow – all culminating in a turn-key solution for your business.

Bespoke Systems- Enhanced solutions for cutting, handling and packing applications



Applications

Our standard food cutting machines and custom solutions are used across the cheese, bakery, meat and sandwich industry as food manufacturers increasingly recognise the benefits – and the investment in robotic handling and packing is showing every sign of increasing as drives for efficiency and cost savings do likewise. Our customers all have one thing in common – they recognise the need for and what it can do for their business. Cheese Cutting Our ultrasonic cheese portioning machines are designed for all shapes, including round, wheel, block and extruded varieties – and for a range of cheese textures. Over the years, we’ve trialled just about every cheese type available and found the perfect solution.

The immediate benefit you will see is quality of cut, whereas portion weight control is easily achieved through a combination of highly accurate blade control, product and handling and weighing and scanning technology. You will also benefit from increased throughput, less handling, less giveaway, and important labour savings.

Bakery Our machinery is designed to handle both savoury and sweet bakery products – from pies, quiches and pizzas through to cakes, pastries, flapjacks and brownies. Chilled or ambient temperature cutting is achieved with excellent cut quality and repeatability.

Where the presentation of your product is vital – for example, where there is a filling or topping which under normal circumstances could cause smearing or leftover – our ultrasonic systems really come into their own. As well as offering the key benefits of controlled portion size, increased quality and labour savings, our systems can dramatically increase

Processed & MeatsOur commercial meat slicer equipment is designed to make light work of your cooked meats and pate. The immediate benefit you will see is quality of cut – particularly in the case of pate, where the product contains additional content such as nuts or fruit. Portion weight control is easily achieved, as is the implementation of different portioning programs according to different product types.

With cutting speed of up to 120 portions per minute, and with slice thickness accuracy down to 0.1mm, you will also benefit from increased throughput, less handling, less giveaway and important labour savings. Your meat or pate can also be stacked and shingled to reduce manual intervention even further and aid your packing process. And with our speed control and weigher feedback technology, you can expect portioning within 1% of your target weight – consistently.

Food to GoChilled food-to-go has become more popular year-on-year, and so has the demand for quality portioning of products like sandwiches, wraps and sushi.

The sandwich industry is still evolving rapidly, with new products, formats and ingredients, and we’ve developed an automated sandwich cutter solution which gives the manufacturer a very high degree of flexibility on one machine. Our intelligent robotic cutter integrates advanced motion control, ultrasonics and vision technology, provides the latest in cutting sandwiches and wraps ‘on-the-fly’ with high accuracy and speed. The system is able to recognise the exact position of the products on the conveyor – regardless of orientation – and communicates this information to the motion control system. This allows the cutting blade to be positioned accurately and a perfect cut to be achieved – all without stopping the conveyor.

Food Industry

automation robotics ultrasonics - ultrasonic cutting ...€¦ · newtech ltd, stoke mill, mill...

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