automation, robotisation and the new industrial …...kalmar automated terminal references 5/10/2018...
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Automation, Robotisationand the
New Industrial Revolution
5/10/2018 1
Peter McLean, Senior Vice President, Kalmar APAC
World of Artificial Intelligence
10 May 20182
Virtual Reality (VR)
Video Games Online shopping Smart home devices
Smart cars GPS Autonomous ships
Shaping corporate life
▪ Eliminate barriers
Drive economic growth
Embark on success
Lead the market
Create new customers
10 May 20183
Why innovation matters
*y/y growth, Source: Drewry 2017 annual GTO report/ Drewry container forecaster Q3 2017
Global container throughput is estimated to grow at a healthy rate APAC is the primary driver of growth
› APAC is expected stand for 60% of the global throughput
growth.
› Greater China and Southeast Asia are forecasted to account
for 40% and 11,8% of the global throughput growth at 5.3% and
3.7% CAGR, respectively.
389 412 428 447 469 490
209 218 226
235 243
253 101
107 110
114 117
120
0%
1%
2%
3%
4%
5%
6%
-
100
200
300
400
500
600
700
800
900
1,000
2016 2017 2018 2019 2020 2021
APAC EMEA AMER Global y/y change
699737
764796
863+5.4%
+3.7%+4.2%
+4.1%
Throughput development, MTEU
5/10/2018Kalmar Round Table 2018 | Peter McLean 4
829
+4.1% 5,0
4,1
3,5
2,92,6 2,5
2,1 2,12,0 1,9 1,8
0,9
South
Asia
Middle
East
North
America
Oceania
Scandinavia
& Baltic
C. America/
Caribbean
Greater
China
South East
Asia
Africa
South
America
Mediter.
& Black
Sea
North
West
Europe
North
Asia
APACAMEREMEA
3,2
% growth y/y
24 MTEU
2241
10
12 61 221
Total:
707 Mteu
Our part of the world
Cargo transportation:
◼ Represents 10% of the world’s GDP*
◼ Is responsible for 22% of global energy consumption* and 25% of fossil
fuel burning across the world*
◼ Produces 30% of global air pollution and greenhouse gases*
◼ Is getting more and more important as urbanization and globalization
continue
* Source: Center for Environmental Excellence by AASHTO, http://environment.transportation.org/environmental_issues/sustainability/
The Trend of Port Automation by 2020
Greenfields Brownfields Extensions Not known
0
20
40
60
80
100
120
140
1990 - 1999 2000 - 2009 2010 - 2015 E 2016 - 2020
Source: Kalmar Business Intelligence
Number of
brownfield
conversions
expected
to grow faster
than completely
new terminals
Exponential growth would more than double the number of
automated terminals by 2020
Numbers of terminals
6
COST OF UTILITIESCOMPETITIVE ADVANTAGE
Key drivers for automation
COST OF LABOUR
ENVIRONMENTAL BENEFITS
PERFORMANCE & SECURITY
RENEW/ UPGRADE EXISTING
SAFETY
MAINTENANCE AND DAMAGE
Myth behindautomation
Start with a
button
Faster
performance
Overall cost
reduction
Higher
productivity
Truth behindautomation
5/10/2018 9
Consistency
Predictable
Reduces Damages
Improves Planning
Delivers Accuracy
5/10/2018 10
Kalmar automation investment
• Dedicated Automation team
in Finland
• Highly qualified Robotics
team in Australia
• Joint venture in China, RCI
• Project References in Asia,
Europe and America
• Navis/ Xvela software
capabilities
In 2017, Cargotec's software
sales were EUR 159 million
Kalmar automated terminal references
5/10/2018 11
1
4
8
2
5
3
6
7
11
10
9
1. DPW, London Gateway Terminal, UK
2. DPW Brisbane Terminal, Australia
3. VICTL Melbourne, Australia
4. TraPac, Los Angeles, USA
5. ECT Delta Terminal, Netherlands
6. Patrik Terminal Brisbane, Australia
7. Patrik Terminal Sydney, Australia
8. HHLA Container Terminal, Germany
9. PSA Sines, Portugal
10. Yilport/Oslo Port Authority, Norway
11. PSA Pasir Panjang, Singapore
12. Dublin Ferryport Terminal, Dublin, Ireland
13. Noatum, Bilbao Spain
12
Kalmar ASCs and Kalmar shuttle carriers
Kalmar ASCs and Kalmar AutoShuttles™
Kalmar ASCs and Kalmar AutoStrads™
Kalmar ASCs and Kalmar straddle carriers
Kalmar AutoStrads™
Kalmar ASCs
Kalmar AutoRTGs
Kalmar AGVs
Kalmar AutoRMGs
13
Automated terminals
T1
Automated straddle
carrier terminal
• Highly flexible
concept
• Stacking and
transportation by one
type of equipment
• Relatively low initial
investment
• Short time to
realisation
T2
Automated RTG terminal
• Various degrees of
automation possible
• High capacity stack and
manoeuvrability
• Works with terminal
tractors or automated
shuttle carriers
• Both for medium-size
and large terminals
T3
Automated stacking
crane terminal
• Works with
automated shuffle
carriers to decouple
processes and
minimise apron size
• Alternatively works
with automated
guided vehicles
• Supports high stack
volume and density
• Optimised throughput
T4
Hybrid terminal
Several automation
concepts can be combined
in the same terminal,
depending on the unique
characteristics and
requirements of the site.
For example, the new
TraPac extension to the
Port of Los Angeles
features a diagonal
AutoStrad stack in a corner
of the port that would be
impossible to utilise for an
ASC stack.
Three preferred concepts for automation
5/10/2018 13
ASC & AutoShuttle or AGV Straddle Carrier RTG
“Through Kalmar, we will be able to leverage their
knowledge and experience from similar automation
projects throughout the world and get an integrated
system comprising the equipment TLS from Kalmar
and the terminal TOS from Navis. We believe that
this approach to use a key partner for equipment
and software services will help us optimise the
operational performance for the future.”
Christian R. Gonzalez
ICTSI head of the Asia-Pacific region
Case example: Greenfield automation terminalVICT, Melbourne, Australia
Ship to shore cranes
SmartQuay Autoshuttles Auto LashingPlatform
Service
Contract
Data Centre
for IT Systems
Automated
Stacking Cranes
SmartLanes
STS operation • Remote controlled
STS with semi-
automated functions
• Automated twistlock
handling using ALP
• OCR for container ID
recognition
• Exclusion between
STS and
Autoshuttles
ASC stacks• 2 crane ASC blocks
• Access Control
System that ensures
safety of the
personnel
• Own inventory
database
Gate operation• OCR for container
ID recognition
• RFID identification
and/or LPR
Landside operation• Automated truck handling using Kalmar ATH
• Remote control needed only for exception handling
N4 TOS • Holistic
optimization
functions
• Automatic
yard planning
• Automatic
vessel/berth
planning
TLSIntegrated fleet
management
solution for ASC
and
Autoshuttles
AHTS with AutoshuttlesFully decoupled container
handoffs under STS and
ASC ensures best STS
productivity with highest
utilization of the
equipment
5/10/2018 16
Case example: Big bang automation conversionPatrick Autostrad terminal
Equipment & software• 27 Kalmar AutoStrads™ – 3-high
• Inhouse TOS
• Kalmar RTCS
Patricks Brisbane, Australia
Terminal setup:
• Capacity 800 000 TEU
• AutoStrad terminal
The unmanned Kalmar AutoStrads™ can operate 24/7 in almost any weather conditions,
ensuring smooth flow of cargo and significant cost savings.
Patrick’s work force has decreased drastically, as today a crane gang of only 4 people
is needed to operate a ship-to-shore crane and the yard and stacking area
The transition to automation can be done quickly and at low cost.
“We went 12 months without a single lost
time injury among our 160 employees.”
Matt Hollamby
Brisbane manager, terminals division
Patrick
Driving to the Future
MAKING YOUR EVERYMOVE COUNT