automotive applications business
TRANSCRIPT
TRF Limited
TRF's Auto Applications Business
AUTOMOTIVE APPLICATIONS BUSINESS
TRF Limited
TRF's Auto Applications Business 2
York Transport Equipment (Asia) ( A wholly owned subsidiary of TRF Limited )
TRF Limited
TRF's Auto Applications Business
KEY MILESTONES…
• 1985 – York Transport Equipment Pty was set up in Melbourne
• 1986/87 – York Transport Equipment (Asia) Pte Limited was set up in Singapore to expand in to growing Asia-Pacific market
• 2007 – TRF acquired 51% controlling interest in York • 2009 – Small manufacturing plant set up in India at
Jamshedpur
• 2011 - Large plant set up in Pune & Jamshedpur plant was shut down in 2012
• 2012 - TRF bought 100% share of York
• 2012 - York Shanghai acquired Shanghai Ultra manufacturing facilities
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TRF Limited
TRF's Auto Applications Business
York Group of Companies
Company Name Country York Transport Equipment (Asia) Pte Ltd Singapore YTE Special Products Pte Ltd Singapore York Sales (Thailand) Co. Ltd Thailand QingDao YTE Special Products Ltd China York Transport Equipment (Shanghai) Ltd China York Transport Equipment (India) Pvt Ltd India York Transport Equipment Pty Ltd Australia YTE Transport Equipment (SA) Pty Ltd South Africa Rednet Pte Ltd Singapore YTE Special Products Pte Ltd Turkey
Headquarters & works, Singapore
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The York Group manufactures a wide range trailer axles, trailer suspensions, both air & mechanical and distributes trailer components.
York is recognized as a market leader in Asia, Africa and Australia.
• It has over 60 years of experience in designing, manufacturing and assembling axles
and suspensions. • Reputed for flexible design and customization, excellent after-sales service support
and competitive prices. • Products are manufactured under ISO9001:2008 norms • Manufacturing plant India is TS16949 approved. • Axle is made of 3-piece beam, stronger in the spindle/spider fitment area.
• Axle spindle comes with case hardening in the bearing section. • Up to three years warranty on axle beams.
York Group of Companies
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2011/12 2012/13 2013/14 India (2 shifts) 48,000 48,000 48,000
China (1 shift) 12,000 12,000 12,000 Singapore (1 shift)* 12,000 6,000 Insignificant Total 72,000 66,000 60,000
Axles/Annum
* Singapore plant is mostly used for warehousing, packing & dispatch.
MANUFACTURING CAPACITY
TRF Limited
TRF's Auto Applications Business
MANUFACTURING FACILITIES
Other Manufacturing Facilities:
•Thailand •South Africa •Qingdao, China
Singapore Shanghai, China
Melbourne, Australia
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Contd….
TRF Limited
TRF's Auto Applications Business
MANUFACTURING FACILITIES
Pune, India
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TRF Limited
TRF's Auto Applications Business
Heavy Duty Axle
Self Steer Axle
Disc Brake Axle
Preset – Aluminium Hub.
From 12 to 25 tonnes rating at 100 kmph Available in 5” round, 6” round or square
& rectangular beams Wall thickness from 12mm to 32mm Track lengths from 1500mm to 2800mm ABS option available
R08 Axles
PRODUCT RANGE - AXLES
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TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE - SUSPENSION
Air Suspension Mechanical Suspension
Underslung & Overslung
Walking Beam Argonaut Single Point Bogie
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TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE – TRAILER EQUIPMENT
ABS Modular
Brake Chambers
Kingpin
Aluminum Rim Steel Rim
Valves
Q Coupler
Landing Leg
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TRF Limited
TRF's Auto Applications Business
Country Current Staffing Office Sales Rep in Sales
Country Singapore
Singapore Office (2)
- Indonesia Yes (1) Sri Lanka - Vietnam - Middle East Yes (1) Korea - Malaysia - Others - South Africa
South Africa Office (2) -
Africa - India India Office (12) - Australia Australia Office (10) - China China Office (1) - Thailand Thailand Office (2) - Turkey Turkey Office (1)
SALES DISTRIBUTION NETWORK
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TRF Limited
TRF's Auto Applications Business
DUTCH LANKA TRAILER MANUFACTURERS LTD ( A wholly owned subsidiary of TRF Limited )
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TRF Limited
TRF's Auto Applications Business
KEY MILESTONES…
• 1992 - Dutch Lanka Manufacturers Private Ltd incorporated on 2nd November at Gonawala
• 2002 - Registered as BOI Company (i.e. Export Oriented Company) with factory facilities at Gonawala with 50 % BOI obligation
• 2004 – Established Dutch Lanka Engineering (DLE), a 100% subsidiary for servicing trailers from Samurdhi Mawatha near Gonawala
• 2005 - Converted into public limited company
• 2005 - Entered into 50:50 venture with Tata International, TIL DLT was established at Pune, India
• 2005 - Received ISO 9001:2008 certification by Det
Norske VERITAS (DNV) of Holland
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TRF Limited
TRF's Auto Applications Business
KEY MILESTONES…
• 2007 - Won National Engineering & Technology Award 2007 for excellence in engineering
• 2008 - Established DLT LLC, Oman, at Salalah, for serving DLT trailers and CKD assembly of trailers for Oman market
• 2009 -TRF Limited acquired 51% of Dutch Lanka Trailers • 2010 - DLT moved to Dankotuwa Plant
• 2011 - DLE commenced trailer manufacturing for local market
from Gonawala, service was fully moved to Gonawala
• 2011 - TRF acquired the balance 49% of Dutch Lanka Trailers
• 2012 - BOI tax exception period ended in March; export obligation became 90%
• 2012 - Received the prestigious “Global Commerce Excellence Award – 2012 ”
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MANUFACTURING CAPACITY
Annual capacity at Dankotuwa: • 1200 Standard Trailer Units (STU) per shift oRoad Trailer = 1 – 1.3 STU for Flat Beds, 1.8-1.9 for Low Beds oPort / Terminal Trailers = 1.6- 1.7 STU)
Gonawala Plant Dankotuwa Plant
Annual capacity at Gonawala: • 600 Standard Trailer Units (STU) per shift • 2- 3 trailer service (repairs) per shift
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MANUFACTURING CAPACITY
Front View Shop Floor View
• Seven acres of freehold land with 5,000 square meter factory building with five tonne EOT Cranes • Blasting & painting booths • Stores
Dankotuwa Plant
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MANUFACTURING CAPACITY
Assembly Point
Gonawala Plant
• Two acres of free hold land with office and service facility • 870 sq mtrs Covered Shed • Two 5-tonne EOT cranes • Blasting and painting booths
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PRODUCT RANGE
Port Terminal Trailers
• First introduced at Port of Colombo.. • First Terminal trailer developed in 1995. • Increases productivity of container transfer in ports • Models range from 40 to 65 tonnes capacity.
• Robust high liquid capacity • Equipped with heavy duty side guides to ensure containers can be easily positioned.
Bunded Trailers
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PRODUCT RANGE
Skeletal Trailers
• Standard skeletal trailers for both port and road application. • Designed for 2 X 20’, 1 X 40’ or 1 X45” ISO containers. • Pay load capacity ranges from 40 T to 65 tonnes
Low Bed Trailers
• Predominantly used for transport of heavy earth moving machinery, military hardware and other over-size cargo that require low center of gravity
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PRODUCT RANGE
Draw Bar Trailers
• Draw Bar Trailers for both port and road applications. • A heavy duty ball-race turntable is fitted to the front axle. • Fully fitted unit with brakes and lights available for road applications
RORO Trailers
• Customized for containers handling general cargo. • Models can be either Skeletal type or Flat Bed type. • Capacity ranges from 40 to 100 tonnes
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PRODUCT RANGE
Bulk Pressure Tankers (bpt)
• Over 600 powdered dry bulk material can be transported and discharged through fluidization.
80% of BPT are cement bulkers. • DLT- SL has developed and sold proto type. • Fluidizer nozzle model (Australia) will be introduced…………………….
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NEW PRODUCTS - PLANNED
Pusher Dumper
• Conventional front end (FE) and under- body (UB) tippers unstable at uneven tipping grounds.
• Currently this model is not in operation any where in the country
Hammer Lift
• Container loader + carrier + unloader by itself and on other trailers
• It can also be stack 2 containers high.
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TRF's Auto Applications Business 24
SALES – MARKETS ACCESSED
Asia Pacific
Sri Lanka India
Pakistan Bangladesh Myanmar
Philippines Malaysia
Iran Georgia Australia Maldives
Middle East
Saudi Arabia UAE
Oman Iraq
Kuwait Jordan Yemen Syria Qatar
Bahrain
Africa
Egypt
Libya
Sudan
Kenya
Tanzania
Morocco
Seashells
Mauritius
Zambia
Madagascar
Nigeria
Angola
Algeria
Mauritania
Ghana
Guinea
Europe South America
Malta
Ukraine
Peru
Ecuador
TRF Limited
TRF's Auto Applications Business
Tata International DLT Private Limited A Joint Venture Between
TATA INTERNATIONAL LIMITED &
DUTCH LANKA TRAILER MANUFACTURERS LTD
Moving Business Ahead
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TRF Limited
TRF's Auto Applications Business
KEY MILESTONES…
• 2005 – TataDLT was incorporated on 29th June
• 2006 – Production commenced
• 2009 - Conferred ISO 9001 certification
• 2011 – Set up its own manufacturing plant in Pune, India
ISO 9001:2008
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TRF Limited
TRF's Auto Applications Business
MANUFACTURING FACILITIES
Area of Plant:13 Acres
Production shed: 45,000 sq ft & Office space: 6000 sq ft
• Largest trailer manufacturing company in India with capacity of 350 units/month
• Product range: 35, 40 & 49 tonnes (FB, Skl,SW etc.) • Customised trailers like – car carriers, truck chassis carriers, steel coil
curtain sliders & special trailers for defense sector.
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TRF Limited
TRF's Auto Applications Business
MANUFACTURING FACILITIES
In-house design department with experienced and qualified engineers using latest software for product designing and development.
DESIGN DEPARTMENT PROCESS:
• Preparation of 3D model in advance CAD tool Pro-E.
• FE Analysis with using Pro-E / Mechanica.
• Detail calculation and design report preparation.
• Internal review with design, production, quality &
purchase teams
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TRF Limited
TRF's Auto Applications Business
MANUFACTURING FACILITIES
Well laid out workshop at Pune, with four production bays equipped with: • 100% Power Back up • EOT Cranes: two 10 tonnes & two 5
tonnes capacity • Beam preparation section • Plasma cutting machine • Axle preparation shop • Shot blasting booth (16Lx 5Wmtr) • Final assembly & testing facility
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Quality inspection is made all stages of production (inward material, in process and final assembly)
TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE
Standard Trailers – all range i.e. 35, 40 & 49 Tonners with 2 Axle & 3 Axles
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TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE
Standard Trailers – all range i.e. 35, 40 & 49 Tonners with 2 Axle & 3 Axles
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TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE
Customised Trailers Steel Coil Curtain Slider
Truck Chassis Carrier Truck Chassis Carrier
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TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE
Bombcart Trailer
Customised Trailers
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TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE
Customised Trailers Low Bed with Ramp
Agri Trolley
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TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE
Wellbed
Customised Trailers
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TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE
Customised Trailers for Defense
Tank Transporter
Re-loader Vehicle with Crane
Rocket Transporter
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TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE
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Lowbed
24m Long Trailer
TRF Limited
TRF's Auto Applications Business
Adithya Automotive Applications Private Limited
( A subsidiary of TRF Limited )
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TRF Limited
TRF's Auto Applications Business
KEY MILESTONES…
Engaged in the business of providing end-to-end solutions to automotive applications such as tippers, tankers, load bodies, refrigerated bodies, garbage compactors, etc.
• 2006 - Incorporated on 24th August as a subsidiary of TRF Limited (51% of shares held by TRF Ltd., 19.95% by Tata Capital & 29.05% by Jasper Group, Hyderabad)
• 2009 - Company commenced business with
Tata Motors in November.
• 2010 – Plant located in Tata Motor’s Vendor Park in Lucknow was inaugurated on 7th October
• 2014 – Certified ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007
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TRF Limited
TRF's Auto Applications Business
MANUFACTURING FACILITIES
• Annual capacity of 7,500 Tippers bodies • Supplied over 10,000 tippers variants since production commenced.
Area of Plant:7.41 Acres Built up area (Manufacturing plant, utilities & Office area) = 7,823.25 sq mts
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TRF Limited
TRF's Auto Applications Business
MANUFACTURING FACILITIES Shearing Machines
NC Shearing machine -1 no. Capacity -12.5 mm x 3000mm
Hyd. Shearing machine-2 nos. Capacity - 8mm x 1500mm
CNC Tandom Press Break machine
(1) Capacity - 320 tonnes, Size - 5000mm (2) Capacity – 320 tonnes, Size - 3000mm
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TRF Limited
TRF's Auto Applications Business
MANUFACTURING FACILITIES
Power Press Radial Drill Machine Pedestal Drill Machine
Capacity-100 ton Capacity-70 mm Capacity-40 mm
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TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE
14 Cum. Std. Box Tipper - LPK 2518/38 16 Cum. Std. Box Tipper - LPK 2518/38
14 Cum. HD Box Tipper - LPK 2518/38 HD 14 Cum. Std. Tarpaulin Box Tipper - LPK 2518/38
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TRF Limited
TRF's Auto Applications Business
PRODUCT RANGE
7 KL Fuel Bowser- TATA 2038 c 6x6
2 Cum. Scoop Box Tipper –TATA Ace Chassis
9 KL Water Tanker - SE 1613/42
10 Cum. Std. Box Tipper – LPK 1618/36
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TRF Limited
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