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AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE Performance in Motion

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Page 1: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

AUTOMOTIVE &INDUSTRIAL PRODUCTGUIDE

Performance in Motion

Page 2: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

Application & Verticals

Automotive Industrial

Construction Heavy/ Critical

DPI® Quality & Reliability

We are certified in ISO 9001:2008 compliant for manufacturing, design, inspection, testing, warehousing and supply of DPI® products.

All DPI® products are supported by DPI® Quality Assurance Policy*

DPI® Products can be used in:

2-3 Wheeler

2

Page 3: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

To make DPI, India’s Largest Selling Bearing brand, Worldwide, through Innovation and careful un-derstanding of the different requirements of customers of every market separately.

We thank you for your interest in DPI® and we hope that you find this catalogue useful in under-standing our products, Philosophy, services and our commitment. We look forward to establishing a strong relation with you.

Our Vision

DPI® - Since 1983

Product Range & Categories (Appendix - I)

No. Category Manufacturing Standard Target Market

1 DPI® Automotive Tolerances and specifications suited for Automotive industry High Quality Automotive & Agricultural

2 DPI® ISO Standard Bearings General Industrial

3 DPI® Gold Z3 - Noise Level, V3 - Vibration Level, ABEC 3 - Precision Level Critical and Electric Motor Application

4 DPI® Grease DGMT-3, Lithium Grease Industrial and Automotive Application

DPI® are classified into 4 different categories to meet different market requirements as below:

The first DPI® bearing was manufactured in the year 1983 in Pune, India. The company started its production with ball bearings and thereafter became a specialized producer of high quality tapered roller bearings for automotive & agricultural applications.

In the last 30 years DPI® has extended its manufacturing range to include over 4,800 types of Automotive, Agricultural and Industrial bearings spanning all types of bearings (Ball, Taper, Wheel, Clutch, Engine, Spherical, Thrust, Cylindrical, Angular Contact, Units and others)

DPI® is one of India’s leading bearing exported worldwide with partners in more than 70 countries.

Until 2012 DPI® Sales Worldwide installed base has crossed over 400 Million USD.

Our global production base consists of over 25 manufacturing sites worldwide.

Design development and quality inspections are carried out at our ISO certified facilities.

All products strictly follow the latest ISO Standards at minimum or higher tolerances / precision levels as prescribed by our markets or OEM customers.

1

Page 4: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

DPI® Pre & Post Sales SupportOur team provides specific pre and post sales services jointly with our distributors which are required to identify, approach, convert and retain customers such as:

• Technical Catalogs, customized product update leaflets, customized introductory brochures.• Visits to your market for co-marketing activities such as road shows, technical presentations, seminars and other business to business communication activities.• Customized Retail signage & Point of sale display material• Customized advertisements/listing in related publications / journals / trade directories (offline & online) • Interesting complimentary gifts, • Participation in related exhibitions, trade shows, trade fairs.

• Sales team with local language skill (English, Arabic, Hindi, Spanish, Russian, Farsi, Mandarin etc.).• Training for sales team for positioning marketing and sales strategies• In – country / regional annual channel conferences for recognition of performers.• Special incentive structures to encourage performance.• Joint visits to customers.• Protection of market (registration and action against fake).

• Stocking and availability of over 300 containers of ready materials.• Dispatch within 24 hours.• Fast shipment options (Air / Sea/Road).• Special packaging.

Marketing (Appendix - II)

Commercial

Logistics

"We look forward to establish long term business relationship with your organization"

• Special new product development & product updates.• Application engineering & load calculations• Root cause failure analysis (RCFA)• Technical documents for participating in tenders or for imports.

Engineering

• Financial support through financial institutions• Support for trade finance requirements / transit finance.

Finance

4

Page 5: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

DPI® Distribution Partner & Network

Global Network of distribution partners Covers 70 Countries and Consist of over 100 Authorized DPI® Distributors worldwide who are associated with us for several years.

Over 1000 DPI® certified channel partners work with our distributors to meet daily requirement of Actual users, Aftermarket and OEM.

"We are constantly striving to get closer and improve our service levels for you"

Europe

Asia

Africa

America

Middle East

Asia Middle East Africa America Europe

Indian Subcontinent India Pakistan Sri - Lanka Bangladesh Nepal

GCC U.A.E. Oman Saudi Arabia Kuwait Qatar

North Africa Algeria Tunisia Ethiopia Libya

North America Mexico

Western Europe Italy

West Africa Nigeria Ghana D.R. Congo Liberia Senegal Ivory Coast Gambia

Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia

Far East Asia Vietnam Thailand Myanmar Cambodia Taiwan Indonesia Philippines Malaysia Korea

South America Argentina Brazil Uruguay Paraguay Peru Chile Ecuador Panama

Middle East Egypt Jordan Yemen Iran Iraq Syria

East Africa Sudan Kenya Tanzania Uganda

Eastern Europe Turkey Poland Czech Republic Bulgaria Romania Slovaka Serbia Lithuana Hungary

South Africa S. Africa Zambia madagascar Mozambique

3

Our head office, design and testing center & global distribution center is located in Jebel Ali, United Arab Emirates with regional/support offices in:

• Dubai (U.A.E Retail) • India (Mumbai, New Delhi, Kolkata, Ahmedabad, Chennai) • China (Cixi)

• Romania (Bucharest) • Argentina (Buenos Aires)• Thailand (Bangkok)

Our manufacturing sites are spread over • India (10 sites) • China (18 sites)

Page 6: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

1.b.

DPI

® Au

tom

otiv

e Be

arin

gs fo

r Com

mer

cial

Veh

icle

s - (

deta

iled

mod

el #

wis

e ca

talo

g av

aila

ble

for a

utho

rized

dis

trib

utor

s on

ly)

Prod

uct T

ype

Typi

cal P

rodu

ct #

Dim

ensi

onAp

plic

atio

n

ID mm

OD

mm

Chrysler

Nissan

DAF

Leyland

Bedford

GM

Volvo

Agrale

Tata

Mercedes

Renault

Eicher

Ford

FAW

VW

International

Scania Saab

Fiat

King Long

Yutong

Whe

el B

earin

g

3020

3-33

215,

1380

/28,

1510

6/25

0, 2

5590

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3328

7/46

2- 3

3895

/22,

3982

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20,

368A

/362

A -4

97/4

92,

537/

532-

598A

/593

LM48

548/

10- L

M50

1349

/14

Min

- 17

Max

-110

Min

- 40

Max

190

••

••

••

••

••

••

••

••

••

Gear

box

bea

ring

2789

/20-

378

2/20

, 255

90/2

2-28

580R

/21,

3159

4/20

-395

90/2

0,45

284/

20, 5

2264

9/10

, 322

08-

3311

3 , M

8454

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/11

, NU2

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9MN

,Q

J208

-212

, QJ3

0960

07-6

311

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n, Z

Z an

d 2R

S) ,

Min

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4

Max

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Min

57.

1

Max

140

••

••

••

••

••

••

Diffe

renti

al G

ear

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ing

3021

6-17

, 322

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2018

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4-15

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10,

3328

1/33

462,

497

/493

,59

4/59

2A, 5

0134

9/14

, 687

/672

,

Min

-41.

275

Max

-110

Min

-90

Max

170

••

••

••

••

••

••

Clut

ch B

earin

g36

8A/3

62A,

6005

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6 (o

pen,

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and

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Min

- 17

Max

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Min

- 72

Max

- 90

••

••

••

••

••

••

••

Stee

l Bea

ring

3020

5-06

, 630

4M

in -

20

Max

- 30

Min

- 52

Max

- 62

••

Uni

vers

al Jo

int B

earin

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09-6

211

Min

- 45

Max

- 55

Min

- 85

Max

100

••

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Engi

ne B

earin

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203-

3230

6,60

04-6

305,

6220

1-04

(Ope

n, Z

Zan

d 2R

S

Min

- 10

Max

- 55

Min

- 30

Max

- 90

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••

••

••

••

••

••

Pini

on B

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g33

111,

387A

/382

A, 5

80/5

72,

7221

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87, 6

312C

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48/1

1,HM

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46/1

0, N

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9

Min

- 41

.27

Max

82.

550

Min

- 82

.55

Max

139.

992

••

••

••

••

••

6

Page 7: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

Prod

uct T

ype

Typi

cal P

rodu

ct #

Dim

ensi

on

Appl

icat

ion

ID mm

OD

mm

JAPA

NES

EEU

ROPE

ANIN

DIA

NAM

ERIC

ANKO

REA

Toyota

Nissan

Honda

Mazda

VW

Mercedes

BMW

Audi

Fiat

Suzuki

Tata

Hyundai

Mahindra

Ford

GM

Chevrolet

Chrysler

Hyundai

Kia

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Fron

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ar

Whe

el B

earin

g

Inch

type

and

Met

ric ty

pe

Tape

r Rol

ler B

earin

gs

Min

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Max

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0

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Max

- 21

5•

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••

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••

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Whe

el B

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g

GEN

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C255

2W-9

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to D

AC55

9060

W-Z

ZM

in -

25

Max

- 55

Min

- 52

Max

- 90

••

••

••

••

••

••

••

••

••

••

Whe

el B

earin

g

GEN

-2DA

CF10

15 to

DAC

F407

440C

S77F

GM

in -

30

Max

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Min

- 13

6

Max

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6•

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••

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Whe

el B

earin

g GE

N-3

DG35

7222

DWC4

to D

G40

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Min

- 35

Max

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Min

- 72

Max

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••

••

••

••

••

••

••

••

••

••

IR-8

005

to IR

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1M

in -

36

Max

- 38

Min

- 74

Max

- 76

••

••

••

••

••

••

••

••

••

••

BAHB

0004

A to

BAH

B633

966E

Min

- 40

Max

- 42

Min

- 75

Max

- 80

••

••

••

••

••

••

••

••

••

••

Hub

Bear

ing

27BW

K03J

to 4

3BW

K03

Min

- 27

Max

- 43

Min

- 12

0

Max

- 13

4•

••

••

••

••

27KW

D01

to 4

7KW

D02

Min

- 27

Max

- 47

Min

- 60

Max

- 88

••

••

••

••

50KW

H01

to 5

4KW

H02

54M

in -

120

Max

- 16

9•

••

••

••

••

••

••

Clu

tch

Rele

ase

Bear

ing

FCR4

4-36

toFC

R62-

5-26

/2E

Min

32

Max

47

Min

-55

Max

- 65

••

••

••

••

••

CT13

10 to

CT5

5BL1

Min

- 55

Max

- 63

.5

Min

- 88

Max

103

.37

••

••

••

RCT3

22A

to R

CT47

3SA

Min

- 32

Max

- 47

Min

- 48

Max

- 62

••

••

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ione

r Bea

ring

PU00

6038

RR9D

Y to

PU

4062

22RR

9DY1

60•

••

••

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ring

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ing

ST27

49 to

ST4

870L

FT27

49•

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ondi

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r

Bear

ing

30BG

05D1

64-2

FDST

2F to

40B

GS39

G-2D

SM

in -

27

Max

- 40

Min

- 49

Max

- 60

••

••

••

••

Wat

er P

ump

Bear

ing

WK2

564,

WB1

2261

05 to

WB1

7351

01,

FPS0

83 to

FPS

582H

MG

Min

15.

918

Max

- 26

Min

- 30

Max

- 39

••

••

App

endi

x –

I: D

PI®

Aut

omot

ive

& In

dust

rial

Pro

duct

s Pr

oduc

tion

Rang

e1.

DPI

® A

utom

otiv

e Be

arin

gs -

DPI

- A

1.

a. D

PI®

Auto

mot

ive

Bear

ings

for P

asse

nger

Car

s –

(det

aile

d m

odel

# w

ise

cata

log

avai

labl

e fo

r aut

horiz

ed d

istr

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ors

only

)

5

Page 8: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

Prod

uct T

ype

Typi

cal P

rodu

ct #

Dim

ensi

on

ID mm

OD

mm

Self

Alig

ning

Bal

l Bea

ring

(Ope

n, R

ubbe

r Sea

l, Ad

apte

r sle

eve,

Tap

ered

Bor

e)12

6 - 1

220,

220

0 - 2

220,

130

0 - 1

320,

, 23

00 -

2320

Min

6M

ax 1

00M

in 1

9M

ax 2

15

Deep

Gro

ove

Ball

Bear

ing

(Met

ric a

nd In

ch) (

Ope

n, R

ubbe

r Sea

l, St

eel S

hiel

d, G

roov

e, S

nap

ring,

w

ith a

nd W

/O C

lear

ance

, Min

iatu

re)

1600

2-16

026,

600

0-60

36, 6

200-

6236

, 630

0-63

28, 6

403-

6416

,68

00 -

6820

, 690

0 - 6

920,

681

- 68

9, 6

91 -

699,

602

-609

, 623

-629

, 63

3 - 6

39,

6220

0 - 6

2214

, 623

00 -

6231

4, 6

3000

– 6

3010

, 420

0 - 4

215,

430

2 –

4315

,RL

S4 -

RLS2

0, R

MS4

- RM

S20,

CRL

4 –

CRL2

0, C

RM4

– CR

M-2

0,

Min

3M

ax 1

80M

in 9

.52

Max

280

Sing

le &

Dou

ble

Row

Ang

ular

Con

tact

Bal

l Bea

ring

(Ope

n, R

ubbe

r Sea

l, St

eel S

hiel

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00 -

3226

, 330

2 - 3

318,

520

3 - 5

214,

530

4 –

5315

,70

00 -7

010,

720

0 –

7218

, 730

2 –

7322

,Q

J303

- Q

J310

Min

10

Max

130

Min

30

Max

250

Tape

r Rol

ler B

earin

g (M

etric

and

Inch

) (Si

ngle

Row

, Ope

n)30

202

- 302

22, 3

0302

- 30

320,

313

05 -

3132

0, 3

2004

– 3

2056

, 322

03 –

322

38, 3

2303

- 32

320,

3300

5 - 3

3022

, 331

08 -

3312

0, 3

3205

– 3

3220

, 024

74/1

0-88

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10 (L

, LM

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5

Max

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Max

280

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st B

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t Sph

eric

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r Bea

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- 51

330,

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202

– 53

220,

533

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5332

0, 5

3408

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3420

5220

2 - 5

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, 523

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4, 5

2405

- 52

426,

2923

0 - 2

92/5

00, 2

9317

- 29

356,

294

12 -

2944

0.

Min

10

Max

500

Min

24

Max

670

Sphe

rical

Rol

ler B

earin

g (S

teel

Cag

e, B

rass

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pere

d Bo

re, S

ingl

e Ca

ge, S

plit

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and

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2130

6 - 2

1320

, 222

05 -

2227

2, 2

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360,

230

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3080

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20 -

2318

0, 2

3218

- 23

280,

239

36 -

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4122

- 24

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5

Max

500

Min

52

Max

830

Ball

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rts,

Bal

l Bea

ring

Uni

ts/ P

illow

Blo

ck U

nits

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ch)

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UC2

18, U

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K215

, UCP

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- UCP

218,

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305

- UCP

320,

U

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UCF

L218

, UCF

202

- UCF

218,

UCF

C204

- U

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18, U

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2 - U

CT20

8,U

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04 -

UCP

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12

Max

101

.6-

Mac

hine

d Ri

ng N

eedl

e Ro

ller B

earin

gsN

A490

0 - N

A491

4M

in 1

0M

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0M

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00

Plum

mer

Blo

ck U

nit

SN20

5-23

0, S

N50

5-53

0, S

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5-63

0M

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dric

al R

olle

r Bea

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, NU

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NU

1005

- 10

30, N

U22

04 -

2220

, NU

2304

– 2

320

Min

20

Max

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Min

47

Max

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Adap

ter S

leev

esH2

04 -

220,

H30

4 - 3

20, H

2305

- 23

17, H

E205

- 21

8, H

E230

6 - 2

317

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20

Max

220

Min

32

Max

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Radi

al In

sert

Bal

l Bea

rings

with

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entr

ic L

ocki

ng C

olla

rSA

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- SA2

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in 1

2M

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0M

in 4

0M

ax 1

10

Sphe

rical

Rad

ial B

all b

earin

gsCS

201

- CS3

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in 1

2M

ax 5

0M

in 3

2M

ax 1

00

Sphe

rical

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. with

Set

Scr

ews

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1 - S

B212

Min

12

Max

60

Min

40

Max

110

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rical

Pla

in b

earin

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pen,

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ber S

eal)

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, GE2

0, G

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PI®

Indu

stri

al B

eari

ngs

- DPI

8

Page 9: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

Prod

uct T

ype

Typi

cal P

rodu

ct #

Dim

ensi

onAp

plic

atio

n

ID mm

OD

mm

Agrale

John Deere

Ford

New Holland

Same Deutz

Massey Ferguson

Mahindra

International

Eicher

Whe

el B

earin

g30

205-

07,1

1949

/10,

126

49/1

0,29

685/

20, 4

8548

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5013

49/1

0,M

8020

48/1

1,59

4/59

2A, 6

210-

11`M

in -

19.0

50

Max

- 95

.250

Min

- 45

.237

M

ax -

147.

638

••

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ear B

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ch B

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••

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vers

al Jo

int B

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g63

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pen,

ZZ,

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in -

20

Max

- 25

Min

- 47

Max

- 52

••

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ne B

earin

g60

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202-

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pen,

ZZ,

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), N

UP30

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Min

- 15

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- 45

Min

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100

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on B

earin

g30

305,

322

10, 8

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uct T

ype

Typi

cal P

rodu

ct #

Dim

ensi

onAp

plic

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ID mm

OD

mm

TVS

Honda

Hero

Bajaj

Mahindra

Kinetic

Yamaha

Chinese Motorcycle

Deep

Gro

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Ball

Bear

ings

(Ope

n, R

ubbe

r Sea

l, St

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03-0

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DPI

® Au

tom

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arin

gs fo

r Agr

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7

Page 10: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

Appendix – II: DPI® Marketing Material

DPI Wall Clock DPI T-shirt

DPI 2-3 Wheeler Flyer DPI Sticker

DPI Pen

DPI Industrial Flyer DPI Automotive Flyer DPI Gold Flyer

10

Page 11: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

The best bearings can show optimum performance only when they are lubricated properly. It is therefore important to choose the right bearing grease. Our strict standards and testing parameters have helped us develop the most suitable and effective DPI® bearing grease.

Our General Purpose DPI® Lithium Bearing Grease – DGMT 3 is second to none and the quality is comparable to the best bearings greases products in the world.

DGMT 3 is a Superior Quality, general purpose Grease. It can be used for a wide range of Industrial and Automotive Applications.

Product Type Typical Product #

Dimension

IDmm

ODmm

Deep Groove Ball Bearings

(Open, Rubber Seal, Steel Shield,

with and W/O Clearance)

6000-6014, 6200-6212, 6300-6312 Min - 10 Max - 70

Min - 26 Max -130

Spherical Roller Bearing (Steel Cage, Brass Cage, Tapered Bore, Single Cage, Split Cage, with and

W/o Clearance)

22219-22260, 22314-22352,23024-23056,23120-23152, 23218-23260,23938-23964,

24024-24064,24124-24156, 29320-29340, 29420-29434

Min - 70 Max - 320

Min - 150 Max - 540

Taper Roller Bearing (Metric and Inch) (Single

Row, Double Row, Open)

30203-210, 30302-308, 32004-008, 32206-07,

32306, 44649/10-88048/10( L,LM & M Series)

Min - 15

Max - 50

Min - 40

Max - 90

4. DPI® Grease

3. DPI® GOLD Bearings - DPI Gold

Test Parameters Test Method Results

Thickener Type Lithium

NLGI Classifications 3

Texture Smooth

Colour Visual Pale Light Yellow

Drop Point °C ASTM D 566 200

Temperature Range -30 to 120 C-22 TO 250 F

Base Oil Viscosity @ 100 °C ASTM D445 11.1

Flash Point of Base Oil °C ASTM D92 240

Worked Penetration @ 25 °C 6D X ASTM D217 245

Working Stability 6D/100000 X ASTM D217 -

Copper Corrosion 24hrs 100 °C ASTM D 4048 Negative

Free Acidity (Oleic) by mass ASTM D 128 NIL

Free Alkali as Ca (OH2) % by mass ASTM D 12 0.04

Leakage and Deposit FormingTendencies (Wheel Bearing Test) Leakage in gms. Depositions on racer roller Evidence of abnormal changes in consistency / Structure

ASTM D 1263 Pass

Product SpecificationPackaging

100% Stainless Steel Cans Only •100gms.(120pcs./carton) •250gms.(48pcs./carton) •500gms.(24pcs./carton) •1kg.(12pcs./carton) •3kg.(4pcs./carton)

9

Page 12: AUTOMOTIVE & INDUSTRIAL PRODUCT GUIDE · D.R. Congo Liberia Senegal Ivory Coast Gambia Russia & CIS Russia Ukraine Kazakhstan Belarus Armenia Azerbaijan Georgia ... 368A/362A,6005-6306

www.dpibearings.com

Performance in Motion

Global Aftermarket Products