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AUTOMOTIVEFLEXIBLE ASSEMBLY AND FUNCTIONAL TEST SYSTEMS

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When high flexibility, speed and profitability are the decid-ing factors we, as an independent automation company specializing in automotive, medtech and new energy, are the right partners. Key to this are our employees, who approach every one of our customers’ challenges with passion and high levels of commitment. Not only that, but they continue to work and test until the optimal solution is reliably achieved.

Focused on your requirements

We add tailored applications to standardized machine platforms and create customized assem-bly and functional test systems for automotive components.

We are world market leader in the field of EOL test systems for passenger car transmissions and e-drives.

teamtechnik worldwide

_ 950 Employees _ Owner-managed since 1976 _ 6 Production sites _ 14 Service locations worldwide _ 27,000 sqm production areas _ Turnover of 180 million Euros_ Well over 4,000 production

systems supplied

THE

teamtechnik GROUPGLOBAL. SUCCESSFUL.

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We combine intelligent process technology with modular design. This allows us to deliver high performance sys-tems at every level: manual, semi-automatic assembly and test and high-speed automation.

There are four factors at the heart of our success:

_ We know your product. _ We are familiar with every assembly and test process. _ We can always offer the ideal basis for your production system from the teamtechnik collection of modules. _ Comprehensive inhouse software development (teamsoft)

The result is always a highly flexible, cost-effective and reliable assembly and functional test system – tailored to your application – even if you have very special requi-rements that standard machine platforms are not able to comply.

We understand your product

From very early stages of idea inception, we bring you our deep knowledge of product development. We will be there every step of the way with creativity and solutions.

teamtechnik AUTOMOTIVE

Electrified Driving Autonomous Driving Connected Driving Conventional Driving

_ e-drives_ Hybrids_ Batteries_ Electric pumps_ Inverters_ Fuel cells

_ Sensors_ Actuators_ Control units_ Connectors

_ Car2Car Communication_ Car2X Communication_ Connectors_ Control units

_ Valves_ Mechatronics_ Pumps_ EGR-Valves_ Transmissions_ Airbags_ Superchargers_ Braking systems_ Steering systems

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CLEVER SOLUTIONS FROM THE THINK TANK

COMPETENCE FOR CUSTOMER PRODUCTS

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Tested and diverse

Is your product particularly sophisticated and difficult for manufacturability? You can benefit from the experience we have gained over decades. We have proven processes from a vast and diverse collection of assembly and test experiences. The teamtechnik process pool contains over 1000 assembly and functional test processes.

From start-up to high-speed

We enhance our standardized machine platforms with your specific applications to create your individual production system. From prototype to mass production, tailored to your level of automation and with any cycle time, we confi-gure the right production system for your needs – always. We can deliver an economical and flexible turnkey system anywhere in the world.

PROCESS AND PLATFORMEXPERTISE

Handling

_ Pick & Place_ Robot handling

Parts Supply

_ Feeding_ Palletizing_ Tray Handling

Joining_ Pressing _ Screwing_ Gluing_ Laser and resistance welding_ Fluxing, soldering

Testing

_ Part presence, type recognition _ Leak test_ Electrical tests (e.g. high voltage, resistance)_ Hydraulic testing_ Dimensional inspection_ Force / displacement measurement_ Functional test (EOL), NVH

Marking

_ Laser marking_ Labeling_ Ink jet

PLC Software and Diagnosis

_ Innovative, in-house developed testing software _ Real-time enabled measuring technology_ Test cycles created in a graphical, web-based environment_ Powerful Manufacturing Execution System

Other examples

_ Plasma treatment_ Dispensing_ Vision control_ Depanelization

CYCLE TIMEASSEMBLY AND FUNCTIONAL TESTING FUNCTIONAL TESTING

AUTOMOTIVE

>20 SEC

ECO CELL TEAMOS Start-upTEST LINE Start-up TEST CELL

VALVE BODY TEST Start-up

COMPACT DRIVE Start-up

Stage of expansion(transfer of process units possible)

5-20 SEC

VALVE BODY TESTTEAMAXX TEAMOS TEST CENTERTEST LINE COMPACT DRIVE

RTSLTS

0,5-5 SEC

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COMPANY NETWORK (Ethernet) (connection optional)

PRODUCTION NETWORK

(Ethernet)

Master PLC

Host PC

Server(optional)

Customer system(PPS, Host)

MSSQL server(optional)

MSSQLserver

Test bench PC

PLC

PLC

teamsoft.MES

teamsoft.TEST

teamsoft.MES – Manufacturing Execution System

teamsoft.MES is a flexible manufacturing execution system which is fine-tuned to offer optimal operation with team-technik production systems and which guides components reliably through the production process. Machine and process data is stored and can then be used to perform a range of different analyses for the purposes of monitoring, production optimization and batch tracing.

teamsoft.TEST – Innovative test software

teamsoft.TEST is an innovative test software executed on a National Instruments® LabVIEW® runtime system which enables test sequences to be visualized graphically on the Internet. The test results are used for quality assurance and for production optimization.It is an innovative system which offers web-based graphi-cal creation of test sequence for testing mechatronic pro-ducts. The modular structure of the test sequence work-flow enables new test steps and test sequence modules to be added from a library and parameterized.

teamsoft.PLC – an innovative control concept

teamsoft.PLC is the PLC software developed by team-technik for controlling individual modules via standard interfaces. It is optimized for teamsoft.MES and teamsoft.TEST and can be integrated seamlessly into the teamsoft environment.

INNOVATIVE SOFTWARE SOLUTIONS

CONTROL. PRODUCTION. TESTING.

Programming system: test sequence displayed as a graphicteamsoft.TEST architecture

Typical network layout of teamsoft.MES, teamsoft.TEST test bench PC and programmable logic control (PLC)

Programming system

web-based

TEST SEQUENCE RESULTS

Runtime systemNI® LabVIEW®

Residual bus/CAN/UDS

Test benchvisualization

Analysis/Reportingweb-based

Maindatabase

(MS® SQL)

Resultdatabase

(MS® SQL)

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COMPACT DRIVE – the trusted basis

teamtechnik is among the global leaders in the field of flexible test benches for e-drive systems. Our standardized COMPACT DRIVE testing platform enables us to test a wide variety of product types and variants using the same modules. On this basis we create testing systems, from individual test benches through to fully-automated test fields with additional stations for pre-testing, oil filling and draining.

Proven processes linked with customer requirements

On our COMPACT DRIVE platform, we combine standar-dized production system modules with customer-specific processes. Examples of this include:

_ Electrical tests and calibration_ Function and noise level testing_ Battery simulation_ Control unit communication and full data tracking_ Supply with oil and cooling water

From pre-series test bench and interlinked serial produc-tion test assemblies to complete EOL test fields, we realize any application for every type of transmission (e.g. MT, AT, DCT, CVT and hybrids).

Efficient and cost-conscious: on the standardized trans-mission test platform TRANSMISSION TEST, we combine proven machine-assembly modules with customer-specific processes. We mirror complex testing processes on our own automation system.

_ Functional testing and fluid calibration_ Noise analysis (NVH)_ Test oil management_ Battery simulation_ Control unit communication and full data tracking

MODULAR EOL TEST BENCHES

Series production of test benches for e-drives coupled with in house-developed software

FOR E-DRIVES AND VEHICLE TRANSMISSIONS

Short delivery lead times starting at 6 months: Intelligent test benches from the world market leader

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Electronics

We work closely with our customers to de-velop assembly lines that ensure dependable and economical production, even with critical processes. On the basis of trusted platforms we realize assembly and functional test systems, from manual to fully automated, for:

_ Sensors _ Inverters_ Actuators _ Control units_ Electric motors _ Connectors_ e-drives

Precision with a high degree of automation

Intelligent products need intelligent production lines that combine outstanding precision with high production rates. Processes that are utilized are:

_ Laser welding_ Soldering_ Glue and thermal paste dispensing_ Electrical tests

Battery modules and components

teamtechnik offers automation solutions for the following battery components:

_ Battery modules_ Anodes_ Battery covers_ Central contact systems

Trusted processes that are used here include:

_ High-speed assembly processes_ Laser and resistance welding _ Thin-foil handling_ Leakage test_ Adhesive application_ Data management_ Electrical and visual test procedures_ EOL testing for battery modules and packs

ASSEMBLY AND FUNCTIONAL TEST SYSTEMS

FOR ELECTRONICS,FOR BATTERY MODULES AND COMPONENTS

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teamtechnik service for high system availability:

_ Spare parts management: service parts and logistics_ Assistance provided where knowledge is insufficient and to correct operational errors_ Maintenance under individual maintenance contracts_ Maintenance_ Calibration_ Production support_ Remote service_ Courses and on-site training as required

teamtechnik service Automotive facilitates production changes:

_ Retrofit: Conversion, extension and moderni- zation_ Efficiency engineering, process and cycle time optimization_ Capacity adaptation when volumes change_ Setup of new variants_ IT integration: Data flow between internal and external networks_ Relocation or mergers of production lines

teamtechnik-SERVICE

In Europe, the USA or Asia, your systems should work – always and everywhere. Our worldwide network guarantees the highest quality of response and service.

Transmission mechatronics

teamtechnik is synonymous with efficient production solutions for transmission mechatronics and valve bodies. We integrate a wide range of different processes in the systems as required.

Compressors

We have already supplied different compressor manufacturer with as-sembly and testing systems. Depen-ding on the requirements, the auto-mation level is individually adjusted.

Oil pumps

Taking the purity requirements into account, teamtechnik offers efficient solutions for the production of a vari-ety of oil pumps. From transmission oil pumps to engine oil pumps with or without electric drive (power on demand).

Steering systems

teamtechnik has proven platforms and processes for the assembly and testing of modern steering systems.

Valves

For 20 years, we have developed and built assembly and functional test systems for many different types of servo-hydraulic proportional, regula-ting and switching valves.

Braking systems

Boosters and vacuum pumps are ex-amples of brake system components, which are assembled on teamtechnik systems.

ASSEMBLY AND FUNCTIONAL TEST SYSTEMS

FOR TRANSMISSION AND ENGINE COMPONENTS

FOR INCREASED PRODUCTIVITY THROUGHOUT THE LIFE CYCLE OF YOUR PRODUCTION SYSTEM

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team

tech

nik

teamtechnik Group

Headquarters teamtechnik Maschinen und Anlagen GmbHPlanckstrasse 40, 71691 Freiberg, GermanyPhone +49 7141 7003-0, Fax +49 7141 7003-70 info@teamtechnik.com, www.teamtechnik.com

WE LIVE AUTOMATIONwww.teamtechnik.com