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AVEVA Insight PerformanceHands-On Training

© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.

Tom Troy

November 2019

Agenda


Introduction to Hands-On Training

Lab 1 – View the Efficiency Model

Lab 2 - Monitor Equipment Utilization

Lab 3 - Monitor Equipment OEE

Lab 4 – Analyze Equipment Utilization & OEE Data

AVEVA Insight Performance Hands-On Training




Measure and Improve Equipment Efficiency with Insight

© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.4

SaaS Offering

• Fully Managed/Hosted by AVEVA

Manual & Automated Data Collection

• Utilization & Production Events

Equipment Monitoring

• Utilization Events & KPIs

• OEE, Availability, Performance, & Quality KPIs

• Production Run Status vs. Plan

Reporting & Analysis

• KPI Comparison Across Equipment

• Detailed Root Cause Analysis on OEE,

Availability, Performance & Quality KPIs


Prerequisites


1.) Start web browser (Google Chrome, MS Internet Explorer, MS Edge) and go to https://insight.connect.aveva.com/

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2

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2.) Log into AVEVA Insight by clicking on the “SIGN IN” button.

https://insight.connect.aveva.com/


Prerequisites (cont.)


1.) Enter the email address and password provided by the training instructor and click on the “SIGN IN” button

1


Prerequisites (cont.)


If your LOG IN was successful, you should see the Insight Explore Page


Introduction to Efficiency Model Elements


Efficiency Model Elements

• Equipment

• Equipment States

• OEE Calc. Definitions

• Disposition Reasons

• Utilization Reasons

• OEE Data Properties

• Automated Data Collection


Introduction to Efficiency Model Elements (cont.)


Navigates to…

“Manage the equipment that will be monitored and analyzed with your manufacturing facility…”




Navigates to…

“Manage the equipment states (e.g. RUNNING, PLANNED DT, UNPLANNED DT, etc.) that are used to track equipment efficiency…”




Navigates to…

“Manage the utilization reasons used to track equipment utilization. They describe why a piece of equipment has changed to a new operating state…”




Navigates to…

“Define the OEE calculation properties (e.g. target production rate, OEE KPI targets, etc.) for each piece of equipment for which OEE will be monitored and tracked…”




Navigates to…

“Define the reasons that describe how GOOD and/or WASTE production events are classified when they are recorded in the solution (e.g. Damaged Product, Good Product, Startup Waste, etc.) …”




Navigates to…

“Manage OEE data properties. They provide additional operating context for utilization and production events. They can be used to SORT, GROUP and FILTER utilization and production data…”




Navigates to…

“Specify historian tags to be used to automatically collect utilization events, production events and OEE data properties from equipment…”



Start of Hands-On Lab


STEP 1: Access the AVEVA Insight “Administration” Page


1.1) Navigate to Insight Explore Page by clicking on the hamburger menu and clicking on “Home”

1.1

1.1

1.2) From Insight Explore Page, click on “Insight Suite” icon (top right hand corner of page)

1.2


STEP 1: Access the AVEVA Insight “Administration” Page (cont.)


1.3) Click on the “Administration” tile

1.3


STEP 1: Access the AVEVA Insight “Administration” Page (cont.)


The AVEVA Insight “Administration” Page should be displayed with the following tiles/cards.


STEP 2: Access the AVEVA Insight “Equipment Efficiency Model” Page


2.1) From the “Administration” Page, click on “Efficiency” tile

2.1


STEP 2: Access the AVEVA Insight “Equipment Efficiency Model” Page (cont.)


The “Equipment Efficiency Model” Page should be displayed with the following tiles/cards.

The Equipment Efficiency Model data (e.g. Equipment, Equipment States, etc.) for this training session has been pre-loaded using the Sample Data files (e.g. csv files) provided by Insight.



Lab 2 – Monitor Equipment Utilization


Introduction to Utilization Monitoring Experience


Utilization

Monitoring

Experience

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Introduction to Utilization Monitoring Experience (cont.)


Real-Time Visibility to Equipment Utilization Event History

Real-Time Visibility to Equipment Utilization KPIs

Real-Time Visibility to Equipment Utilization State


Introduction to Utilization Monitoring Experience (cont.)


Manual Data Collection

Automatic Data Collection via Historian Publisher EDIT, SPLIT & MERGE Utilization Events


STEP 1: Access the AVEVA Insight “Equipment Efficiency” Page


1.1) Navigate to Insight Explore Page by clicking on the hamburger menu and clicking on “Home”

1.1

1.1

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STEP 1: Access the AVEVA Insight “Equipment Efficiency” Page (cont.)


1.2) Navigate to Insight Equipment Efficiency Page by clicking on the hamburger menu and clicking on “Equipment Efficiency”

1.2

1.2

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STEP 1: Access the AVEVA Insight “Equipment Efficiency” Page (cont.)


The “Equipment Efficiency” Page should be displayed.


STEP 2: Create Manual Utilization Event


2.1) From Insight Equipment Efficiency Page, click on “Palletizer 1” card from list on left hand side of page

2.1

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STEP 2: Create Manual Utilization Event (cont.)


2.2) “Palletizer 1” utilization data will be displayed. Click on the Equipment State button at the top of the page

2.2

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2.3) The Add Event dialog will be displayed. Click on the “Running” reason group chip

2.3

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2.4) Click on the “Speed Loss” reason chip and press the “Add” button

2.4

2.4

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STEP 3: Edit Utilization Event


3.1) From Insight Equipment Efficiency Page, wait for about (30) to (45) seconds and then click on “Last 30 Minutes” radio button on the time selection card at bottom of page

3.1

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STEP 3: Edit Utilization Event (cont.)


3.2) On Utilization Event tab, click on the event that you just created on the utilization Gannt chart and click on the Edit Event icon

3.2

3.2

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3.3) Click on the “Not Occupied” reason group chip; then click on “No Demand” reason chip; then click on “SAVE” button

3.3

3.3

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3.4) Click on the event that you just edited on the utilization Gannt chart. It should show the utilization reason has now been changed to “No Demand”.

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3.4



Lab 3 – Monitor Equipment OEE


Introduction to OEE/Production Monitoring Experience


OEE/Production

Monitoring

Experience

40


Introduction to OEE/Production Monitoring Experience (cont.)


Real-Time Visibility to Production Run Status

Real-Time Visibility to Production Run OEE KPIs Real-Time Visibility to Production Run Event History

Real-Time Visibility to Production Run ProgressReal-Time Visibility to GOOD/WASTE Totals


Introduction to OEE/Production Monitoring Experience (cont.)


Basic Production Run Management (Start/Complete)

Manual Data Collection

Automatic Data Collection via Historian Publisher

EDIT & RECLASSIFY Production Events


STEP 1: Start a Production Run


1.1) From Insight Equipment Efficiency Page, click on the Equipment State button at the top of the page for Palletizer 1

1.1

44


STEP 1: Start a Production Run (cont.)


1.2) The Add Event dialog will be displayed. Click on “Running” reason group chip; then click on “Running” reason chip; then click on “ADD” button

1.2

1.2

1.2




1.3) Palletizer 1 is now in a running state. Now, click on “Start Production Run” icon at top of page.

1.3

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1.4) The “Start a Production Run” dialog will be displayed. Enter the following information:• Planned Quantity = 180

• Planned Duration – Hours = 1

1.5) Click on “START” button

1.4 1.4

1.5

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The production run status for Palletizer 1 should be updated to “STARTED”.


STEP 2: Create a Production Event


2.1) From the Insight Equipment Efficiency Page, click on “PRODUCTION EVENTS” tab at top of page for Palletizer 1

2.1


STEP 2: Create a Production Event (cont.)


2.2) Click on “GOOD PRODUCTION” button

2.2


STEP 2: Create a Production Event (cont.)


2.3) Enter a Quantity of 10; click on “Good Production” chip; click on “ADD” button

2.3

2.3

2.3


STEP 3: Edit a Production Event


3.1) From Insight Equipment Efficiency –Production Events tab, click on “Good Production” bar

3.1


STEP 3: Edit a Production Event (cont.)


3.2) Click on “Edit Quantity” icon

3.2




3.3) Enter “Adjust Quantity” = 15; click on “INCREASE” chip; click on “SAVE” button

3.33.3

3.3




The GOOD production count for Palletizer 1 should be updated to 25 cases.


STEP 4: Reclassify a Production Event


4.1) From Insight Equipment Efficiency –Production Events tab, click on “Good Production” bar

4.1


STEP 4: Reclassify a Production Event (cont.)


4.2) Click on “Reclassify” icon

4.2




The Reclassify Good Production dialog will be displayed.

4.3) Enter “Adjust Quantity” = 5

4.4) Click on “WASTE” chip

4.5) Click on “Startup Waste” chip

4.6) Click on “RECLASSIFY” button4.5

4.3

4.4

4.6




The reclassification is now reflected in the GOOD/WASTE production count for Palletizer 1.


STEP 5: Complete a Production Run


5.1) From Insight Equipment Efficiency Page, click on “Complete Production Run” icon at top of page for Palletizer 1

5.1


STEP 5: Complete a Production Run (cont.)


5.2

5.2) The Complete Production Run dialog will be displayed. Click on the “COMPLETE” button.


STEP 5: Complete a Production Run (cont.)


The production run status for Palletizer 1 should be updated to “COMPLETED”.



Lab 4 – Analyze Equipment Utilization and OEE Data


Introduction: OOB Equipment Efficiency Analysis with Insight Client


Out-of-the-Box (OOB) Reporting & Analysis

• KPI Comparison Across Equipment

• Detailed Root Cause Analysis on OEE, Availability, Performance & Quality KPIs

• All Efficiency Data Exposed via REST APIs


Introduction: Access Equipment Efficiency KPIs with Insight Mobile


From the Insight Explore page, you can

use the standard search experience to

access the auto-generated equipment

efficiency KPI tags to create Insight

charts and dashboards

As part of creating the “Efficiency Model”, Insight automatically creates a set of historian tags for each piece of equipment that will be used to historize hourlyequipment efficiency KPI values/calculations.


STEP 1: Access “TRY IT FREE” Demo


1.1) Click on the “User” icon in top right hand corner of Insight page; click on “Log Out” icon

1.1

1.1

Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)

STEP 1: Access “TRY IT FREE” Demo (cont.)


1.2) Click on the “TRY IT FREE” button

1.2


STEP 1: Access “TRY IT FREE” Demo (cont.)


If your LOG IN was successful, you should see the following Insight Explore Page


STEP 2: Access “OEE Analysis” Page


2.1) Navigate to OEE Analysis Page by clicking on the hamburger menu and clicking on “OEE Analysis”

2.1

2.1


STEP 3: Select Equipment to Analyze


3.1) From OEE Analysis - Summary Page, click on “Austin Plant” card from list on left hand side of page to select equipment to analyze

3.1


STEP 3: Select Equipment to Analyze (cont.)


3.2) Click on “Equipment List” icon to view and further manipulate (e.g. add & remove) equipment shown in OEE and Utilization analysis tabs

3.2


STEP 4: Access Equipment Utilization Data


4.1) From “UTILIZATION ANALYSIS” tab, click on the first bar of the “Availability” chart

4.2) Click on “Details” icon to access detailed utilization data for the selected equipment

4.14.2


STEP 4: Access Equipment Utilization Data (cont.)


4.3) The Utilization Details Page will be displayed. The SUMMARY tab provides some information around Top 5 Downtime Reasons by Count & Duration for the selected time period. Click on the DETAILS tab to access more detailed utilization data/events.

4.3




4.4) The grid on the DETAILS tab allows data to be FILTERED, GROUPED and SORTED.




4.5) Click on “Back Arrow” to return to OEE Analysis – Summary Page from Utilization Details Page 4.5


STEP 5: Access Equipment OEE Data


5.1) From OEE Analysis - Summary Page, click on “OEE ANALYSIS” tab

5.1


STEP 5: Access Equipment OEE Data (cont.)


5.2) Click on the first bar of the “OEE” chart

5.3) Click on “Details” icon to access detailed data

5.2

5.2




5.45.4) The OEE Details Page will be displayed. The SUMMARY tab provides some OEE trend information for the selected time period. Click on the DETAILS tab to access more detailed OEE data.




5.5) The grid on the DETAILS tab allows data to be FILTERED, GROUPED and SORTED.

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ABOUT AVEVA

AVEVA is a global leader in engineering and industrial software driving digital transformation across the entire asset and operational l ife cycle of capital -intensive industries.

The company’s engineering, planning and operations, asset performance, and monitoring and control solutions deliver proven results to over 16,000 customers across the globe. Its customers are supported by the largest industrial software ecosystem, including 4,200 partners and 5,700 certified developers. AVEVA is headquartered in Cambridge, UK, with over 4,400 employees at 80 locations in over 40 countries.

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