avl fuel cell · 2015-09-21 · 12 pc automotive oems 5 cv oems . 6 tier 1/2 . avl fuel cell . 3...
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AVL List GmbH (Headquarters)
Confidential
AVL Fuel Cell Dr. Farzaneh Moradi AVL Product Manager Fuel Cell
AVL List GmbH | Calibration and Virtual Solutions | 21 September 2015 | 2 Confidential
For larger & long range vehicles, FCVs will be lower cost than BEVs
Motivation for Fuel Cell
CO2
NOX
SOX
PM
H2+1/2 O2 H2O Zero emissions vehicles
3 minutes to refuel
| | 30 März 2018 | 3 Confidential
15 years of experience
~120 engineers
>110 customer projects
8 non-automotive OEMs
12 PC automotive OEMs 5 CV OEMs
6 tier 1/2
AVL Fuel Cell
3 SOP programs
AVL List GmbH | Calibration and Virtual Solutions | 21 September 2015 | 4 Confidential
Fuel Cell Product Lines
PEM (Emission free)
PEM Fuel Cell Engine
20-150 kW
SOFC APU/Range Extender 3-30 kW
SOFC Stationary Power Generator
kW-MW
Methanol
Ethanol
SOFC (Almost emission free, only CO2 emission)
e-Gas
AVL List GmbH | Calibration and Virtual Solutions | 21 September 2015 | 5 Confidential
AVL Fuel Cell Activities
Component Development
Stack diagnostic based control
Testing & Benchmarking
HiL Methodology
System validation
Simulation (thermal, mechanical, &
electrochemical)
Control system Development
System design & Build up
| | 30 März 2018 | 6 Confidential
Downscale
(e.g. 30 kW)
Customized High Performance PEM Fuel Cell System/ Engine
LD Truck
MD Truck
City Bus
Vehicle Size
Passenger car
LD Truck
MD Truck
Bus
HD Truck
Vehicle Size
Upscale
(e.g. 120 kW)
Customized solution with reasonable development effort
Train
Train
Passenger car
7 Confidential
Fuel cell system integration
Key Capabalities
Key Capabilities
High efficiency (High performance stack & compressor, AVL IP for fuel cell system & vehicle control)
Passive hydrogen recirculation (No hydrogen pump needed lower power consumption & higher efficiency)
High power density
Diagnostics based system control (AVL THDA) Extension of fuel cell system’s lifetime
Operating temperature: -40 to 60°C
AVL PEM System USPs
| | 30 März 2018 | 8 Confidential
Full scale fuel cell system testbed
Adv. Measurement Equipment Test Automation & Virtual Env.
SoA Environmental Simulation & Test Infrastructure
Test Cell = Climatic Chamber
3x4x3 m
FlowSonix
THDA
FFEM & CVM
Power Analyzer
-40 to 85°C
up to 170 kW Picture from the opening event
| | 30 März 2018 | 9 Confidential
Fuel Cell Test System Powertrain & Vehicle Test System Customer
Benefit
>70 Year
s
>23 Year
s
Test Systems
Stack Test Bed Cell Test Bed System Test Bed Powertrain Dyno Chassis Dyno
Automation System
Emerald PUMA Open for Fuel Cell
10 Confidential
Cell / Stack Development
System Layout / Optimization
FC Powertrain & Vehicle/ Testbed Coupling
AVL Fuel Cell Simulation Products
11 Confidential
Solid oxide fuel cell Range Extender/APU
Very low noise
No PM emissions
Practically emission free
Conventional/Bio fuels
Up to 55% efficiency
Range extender for BEVs
AVL List GmbH | Calibration and Virtual Solutions | 21 September 2015 | 12 Confidential
Extension of the range of BEV from 150 to 600+ km by Ethanol Fuel Cell.
APU Development Vehicle Integration Testing
The first solid oxide fuel cell vehicle in the world (The first generation of the vehicle was directly presented by Nissan’s CEO in 2016 at Rio Olympic in Brazil)
Reference NISSAN e-Bio Fuel Cell
| | 30 März 2018 | 13 Confidential
Project Examples
AVL PEM Fuel Cell Plug In Concept Car
PEM Fuel Cell Passenger Car
CONFIDENTIAL
Advanced PEM Stack Diagnostics
12 OEMs
FCEV PC SOP
30KW REX SOP HD Truck PEM Fuel Cell System
CONFIDENTIAL
CONFIDENTIAL
CONFIDENTIAL
AVL List GmbH | Calibration and Virtual Solutions | 21 September 2015 | 14 Confidential
SOFC Stationary Power Generator
Fuel: CNG Efficiency: +60%
TRL7 for 10kW System Ready for in-field customer demonstrations
Strong IP portfolio
USPs in:
Component development (compressor, reformer)
System design
Controls
AVL List GmbH | Calibration and Virtual Solutions | 21 September 2015 | 15 Confidential
……………………………….. ……………………… 5 - 10 kW 10 – 50 kW 500 – 10.000 kW 50 - 500 kW
AVL SOFC Solutions from kW to MW
www.avl.com
Thank You