a.v.steel forgings p - avsf.co.in · pdf filea.v.steel forgings p.ltd manufacturers of heavy...

A.V.STEEL FORGINGS P.LTD

Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)

Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara

Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in

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TABLE!OF!CONTENTS!!!!!

Introduction……………………………………………………………………………………………………3!!!List!of!Manufacturing!Facilities……………………………………………………………………......4!

!!List!of!Testing!Facilities…………………………………………………………………………………...6!!!Products!Details………..………………………………………………………………………………….....7!!

!Grades!Details………..……………………………………………………………………………………...10!

!!Quality!Assurance………………………………………………………………………………………….11!

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Trading!Division……………………………………………………………………………………………12!!!

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MANUFACTURERS!OF!OPEN!DIE!FORGINGS!!

With!a!deep*rooted!commitment!to!serve!the!customers!with!the!best!of!its!abilities,!A!V!Steel!Forgings!has!evolved!as!a!renowned!entity!trusted!implicitly!by!its!customers.!The!company,!established!in!the!year!2009,!is!recognized!as!a!well!known!manufacturer!and!supplier!offering!an!extensive!range!of!world*class!forged!products!in!both!standard!and!customized!forms.!

Being!an!ISO!9001:2008!certified!company,!quality!of!the!products!is!given!utmost!importance!and!we!always!strive!to!ensure!timely!delivery!at!most!competitive!prices.!!

We! are! capable! of! producing! forgings! starting! from!100!kg! to!5000!kg! single!piece!weight.! Spread!over!a!huge!area!of!1,10,000!sq.! feet!and!built!up!area!of!40,000!sq.! feet!the!company!houses! latest!equipments!and!technology!used!in!the!industry.!

Our!strong!and!dedicated!team!has!a!cumulative!domain!expertise!in!design!analysis!and!most!of!all!producing!customer!delighting!products.!!

Below!is!a!list!of!all!the!facilities!and!our!product!range.!Also!we!have!mentioned!various!grades!in!which!we!can!supply!forgings!and!some!of!key!projects!that!we!have!executed.!!!!!!!!!!!!!!!!!!!





!LAYOUT!!!

Total!Plant!Area! 1,10,000!Sq.!Feet!Built!Up!Area!

Shed!–!1!Shed!–!2!

!25,000!Sq.!Feet!15,000!Sq.!Feet!

Office!Area! 5,000!Sq.!Feet!

!LIST!OF!MANUFACTURING!FACILITIES!

!OPEN!DIE!FORGINGS!

!Sr.!No.! Description!of!

Equipment!Size,!Range,!Capacity! Model!/!Make! QTY.!

!FORGING!SECTION!(SHED!–!1!)!!

01! Hammer! 3!Tones!!Steam!Operated! Indigenous! !02!Nos.!

02! Heating!Furnace! 12!Tones!/!Oil!Fired! Indigenous! 02!Nos.!

!03!

!Boiler!

(Lancashire!Type)!

!Rating!58.0M2!

Hydraulic!Tested!Upto!17.0Kg/cm2!Working!Pressure!11.25!Kg/cm2!

!

!Great!Britanx*1930!

!01!No.!

!04!

!!

Band!Saw!

!Capacity!:!Dia!800!mm!

!LAXSON!

!01!No.!

!Capacity!:!Dia!450!mm!

!

!LAXSON!

!01!No.!

05!!

Over!Head!Crane!!

Capacity!:!10!Tones!!

A*one!Material!Handling!Equipment!P.!Ltd!

!01!No.!

06!!

!Jib!!Cranes!

!

!Capacity!:!05!Tones!

!A*one!Material!Handling!

Equipment!P.!Ltd!

!02!Nos.!

07!!

Furnace!Oil!Tank!!

!Capacity!:!20,000!Ltr!

!Indigenous!

!01!No.!

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MACHINING!SECTION!(SHED!–!2!)!!

Sr.!No.! Description!of!Equipment!

Size,!Range,!Capacity! Model!and!Make! QTY.!

01! Lathe!Machines!

!28’!Bed!Length!

!Leader!Machine!Tool! 01!No.!

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20’!Bed!Length!!

Simplex!Engg.!Works! 01!No.!!

!16’!Bed!Length!

!Leader!Machine!Tools!

!01!No.!

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14’!Bed!Length!!

Simplex!Engg.!Works!!

01!No.!!

!8’!Bed!Length!

!Simplex/Leader!Machine!

Tool!!

02!Nos.!!

!6’!Bed!Length!

!Simplex!Engg.!Works! 01!No.!

!

02!!

!Planner!

!6’!Bed!Length!

!Simplex!Engg.!Works! 01!No.!

!

03!!

Overhead!Cranes!!

Capacity!:!10!Tones!!

!A*one!Material!Handling!

Equipment!P.!Ltd!!

01!No.!!

!04!!

!Band!Saw! Capacity!:!Dia!350!mm!

!LAXSON!

!02!Nos.!

05!

!!

Heat!Treatment!Furnace!

!4100!L!x!1200!W!x!700!MM!H!*10Ton!2100!L!x!1200!W!x!700!MM!H!*08Ton!Gas!Fired!&!Equipped!with!Recorder!

!

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Hitech!Engineers!

!01!No.!01!No.!

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!LIST!OF!TESTING!FACILITIES!

INHOUSE!Sr.!No.! Description!of!

Equipment! Size!,!Range,!Capacity! Model!and!Make! QTY.!

01.!!

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Universal!Testing!Machine!

Max!Capacity!:!40!Ton!2nd!Measuring!Resolution:!0.2!KN!upto!80!KN!Max.!Clearance!For!Tensile!Test:50*700!Max.!Clearance!For!Tensile!Test:0*700!

Ram!Stroke!:!500!

!Krystal!Equipment!

UTK*40E!

!01!No.!

02.!

!Impact!Testing!

Machine!

Energy!Range*Charpy=0*300,Izod=0*168!Max!permissible!by!friction!&!windage!etc:!0.50%!

OF!Impact!Energy!Min!Scale!Gaduation:2J!

!Krystal!Equipment!

KI*300!

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01!No.!

03.!

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Hardness!Tester!

Loads!(kgf):500to3000!in!stages!of!250!Pre!Load!(kgf):250!

Size!of!Base:!370!x!670!mm!Machine!Height!:!1125!mm!Max.!Test!Height!:410!mm!

!Krystal!Equipment!

KB!3000!H!

!01!No.!

04.!

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Ultrasonic!Testing!Machine!

Size!Approx:400L!X!280W!X!120!H!mm!Test!Range:!0*10!mm!Min.,!0*5!Mtr!Max.!Frequency!Range:1*4!MHZ!with!wide!band!Amplifire,99!Calibration!Data!set!Memory!Linearity!:!Horizontal*1%!&!Vertical!5%!

!EECI!!Microscan!

PX001!(with!Digital!Display)!

!!

01!No.!

05.!

!Portable!

Hardness!Tester!

!Shear!Pin!Hardness!Testing!Machine!

!Blue!Steel!Engineering!PVT.LTD.!

!01!No.!

!06.!

!Muffle!Furnace!

!5”!X!5”!X!10”! Sensewell! !

01!No.!!07.!

!DPT!

!For!Surface!Defect! Magnaflux! !

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OUTSIDE!!NABL!APPROVED!AGENCY!!!

08.!

!!MPI!,!PHYSICAL,!CHEMICAL!(SPECTRO),!MECHANICAL!

!* Met!heat!Engineers!* Advance!Metal!Testing!* IXAR!Material!Testing!

!09.!

!UT!,!MPI!,!DPT!!

!* Unit!NDT!Service!





!PRODUCTS!DETAILS!!

!Sr.!No.! Item!Description! Capacity! Application!!

!!

01.!

!

!!

!D!Ø!–!450MM!!/!!L!–!4000!MM!

!WT!Upto!–!4!MT!

!

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MINING!/!CRUSHER!/!POWER!

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02.!

!

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!D!Ø!–!450MM!!/!!L!–!4000!MM!

!WT!Upto!–!4.5!MT!

!

!!

CEMENT!/!SUGAR!/!STEEL!PLANT!

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03.!

!

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!D!Ø!400!MM!/!L!–!3000!MM!

!WT!Upto!–!3!MT!

!

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POWER!!/!SHIPPING!

!!

04.!

!

!!

!D!Ø!450!MM!/!L!–!4000!MM!

!WT!Upto–!4!MT!

!

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FAN!MANUFACTURER!

!!

05.!!

!

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!D!Ø!500!MM!/!L!–!2000!MM!

!WT!Upto–2!MT!

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MATERIAL!HANDLING!!/!MACHINE!EQUIPEMNT!

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Sr.!No.! Item!Description! Capacity! Application!!!!!

06.!!

!!

!ODØ!1150!MM!/!Thk!250MM!

ID!1000!MM!WT!Upto!\2!MT!

!RAILWAY!/!MATERIAL!HANDLING!/!GEARS!MANUFACTURERS!

!

!!

07.!

!!

!ODØ!500!MM!/!Thk!2000MM!

ID!400!MM!!

WT!Upto!\3!MT!!!

!OIL!&!GAS!/!

PETROCHEMICAL!/!PRESSURE!VESSEL!

!!

08.!!!!

!

!!

!D!Ø!1150!MM!/!Thk!!350!!MM!

!WT!Upto–!3!MT!

!MATERIAL!HANDLING!/!GEARS!MANUFACTURERS!

!

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09.!!

!

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400!MM!x!200!MMx4000!MM!L!!

WT!UPTO!3!MT!!!

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PLASTIC!EXTRUSION!MACHINERY!MFGR!/!MATERIAL!HANDLING!

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Sr.!No.! Flange!Description!! Pressure!! Size! Standard!

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10.!

!

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150#!300#!600#!900#!1500#!2500#!

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6”!–!36”!!

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!!!!!!!!!ANSI!B!16.5!ASME!B16.47!MSS!SP44!SERIES!A!&B!!API!605!

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11.!

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6”!–!60”!

!ANSI!B!16.5!ASME!B16.47!MSS!SP44!SERIES!A!&B!!

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12.!!!!

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6”!–!36”!

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ANSI!B!16.5!!

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DETAILS!OF!GRADES!!

!CATEGORY!

!AISI!/!SAE!

!DIN!

!B.S.!

!IS!!

!LOW!CARBON!STEEL!

!1010,1015,1018!

1025,!!

!CK10,!!CK!15,!CK!25!

!EN2A,!!EN32B!

!

!CL!1A,!CL2A!

!

!MEDIUM!CARON!STEEL!

!1035,1045,1055,!

!CK!35,CK45,CK55,CK65!

!EN!8,!!EN!8A,!EN8D,!EN!9,EN43B,!EN43D!

!

!CL3,CL4,CL5,!

!CARBON!+!MN!STEEL!

!1541!

!12Mn6,!36Mn5!

!EN14A,EN14B!

!2062,!E!350BR!Etc.!

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LOW!CARBON!CHROME!+!NICKEL!

MOLYSTEEL!

!8620,!

!17CrNiM06,18CrNiMo615CrNiM06,16MnCr5,!

20MnCr5!!

!EN353,!EN354,!EN36C,!EN352!

!17Mn1Cr95,!20MnCr1!

15NiCr1Mo12,!15Ni2Cr1Mo15!

!CHROME!+!MOLYSTEEL!

!4130!4135!4140!

!25CrM04!34CrM04!42CrM04!

!

!EN19!/!709M40!

!

!40CrMo3!

!

!MEDIUM!CARBON!CHROME!+!NICKEL!+!

MOLYSTEEL!!

!4340!,!4320!

!34CrNiMo6!

!EN24!/!817M40!

!40Ni6Cr4Mo3!

!!

STAINLESS!STEELS!

!!

SS!304,!304L,304H,!316,!316L,!316!H!

!

!X2CrNi189,!X8CrNi1910,!X5CrNiMo1812!X2CrNiMo1812!

!

!!

58E,!58J,!

!!

04C418Ni10,!02Cr18Ni11!

04Cr1Ni12Mo2!!!

!Others!As!per!Customer!Specification/!Special!Requirements.!

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QUALITY!ASSURANCE!!Maintaining!quality!in!our!product!range!has!been!our!ultimate!aim!ever!since!our!inception.!Our!certification!of!ISO!9001:2008!is!a!perfect!testimony!to!our!spirit!advance!to!regulate!quality!in!each!of!products.!Our!quality!inspection!process!starts!right!from!the!very!first!stage!of!raw!material!procurement!till!the!time!they!are!ready!to!be!sold!in!the!market.!!We!have!set!up!our!own!in*house!testing!facilities,!which!are!manned!by!expert!quality!control!inspectors.!!

!

THIRD!PARTY!INSPECTION!

!Following!agencies!have!conducted!inspection!at!our!end!on!behalf!of!our!esteemed!clients.!! !

! •!!!!!!TUV!India!Limited!• Bureau!Veritas!Industrial!Services!!• Tata!Projects!Ltd.!(TPL)!!• DODSAL!! ! ! !!• L&T!!• IRS!!• Intertek!

!RAW!MATERIAL!SOURCE!

!We!source!our!basic!raw!material!from!direct!steel!manufacturers,!details!as!under.!!

• STEEL!AUTHORITY!OF!INDIA!LTD!(ASP)!!• JINDAL!(JSW/JSPL)!• RINL!• RMG!ALLOY!STEEL!LIMITED!(REMI)!!• GORADIA!SPECIAL!STEEL!AND!ALLOYS!!• CHAUDHARY!STEEL!!• KESRI!STEELS!LTD!!!!





!

TRADING!DIVISION!

!

We!are!also!stockiest!of!Hot!Rolled!material.!We!offer!a!wide!range!of!material!in!Round!Bars,!Hex!Bars!and!RCS.!We!source!our!material!from!major!Steel!Mills!like!JSW,!SAIL,!Visa!Steel,!Sun!Flag!etc.!which!produce!steel!through!blast!furnace!route!having!vacuum!degassing!facility!to!ensure!prime!quality!products.!

!

SECTION! SIZE!RANGE!

ROUND!25,!26,!27,!28!,!30,!32,!34,!36,!38,!40,!42,!45,!47,!50,!53!,!56,!58,!60,!63,!65,!70,!75,!80,!85,!90,!95,!100,!105,!110,!

120,!125,!130,!140,!150,!160,!170,!180!

HEXAGON! 23.5,!25.5,!28.5,!30,!32,!34,!38,!40,!43,!48,!52.5,!57.5!

RCS! 55,!63,!65,!75,!90,!100,!125,!240!

!

GRADES!

SAE!1018,!A105,!C*45,!EN*8,!EN*8D,!EN*9,!EN*1A,!12L14,!EN*8M,!16MnCr5,!20MnCr5,!EN*18,!41Cr4,!SAE!4130,!SAE!4140,!42CrMo4,!EN*19,!EN*353,!SAE!8620,!EN*24!

! !Others!As!per!Customer!Specification/!Special!Requirements.!

!!

Abhishek Agrawal

a.v.steel forgings p - avsf.co.in · pdf filea.v.steel forgings p.ltd manufacturers of heavy...

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