axial piston replaces: 09.04 fixed displacment pump...
TRANSCRIPT
Linear Motion andAssembly Technologies ServicePneumaticsHydraulics
Electric Drives and Controls
Series 6Sizes Nominal pressure/Peak pressure5 4600/5100 psi (315/350 bar)10...200 5800/6500 psi (400/450 bar)250...1000 5100/5800 psi (350/400 bar)open circuits
ContentsOrdering Code / Standard Program 2...3
Technical Data 4...9
Ordering Code / Unit Dimensions, Size 5 10
Unit Dimensions, Sizes 10, 12, 16 11
Unit Dimensions, Sizes 23, 28, 32 12
Unit Dimensions, Size 45 13
Unit Dimensions, Sizes 56, 63 14
Unit Dimensions, Sizes 80, 90 15
Unit Dimensions, Sizes 107, 125 16
Unit Dimensions, Sizes 160, 180 17
Unit Dimensions, Size 200 18
Unit Dimensions, Size 250 19
Unit Dimensions, Size 355 20
Unit Dimensions, Size 500 21
Unit Dimensions, Size 710 22
Unit Dimensions, Size 1000 23
Installation and Commissioning Notes 24
General Notes 28
Features– Fixed displacement pump AA2FO of axial piston, bent axis
design, suitable for hydrostatic drives in open circuits
– Use in mobile and industrial applications
– Output flow is proportional to drive speed and displacement
– The drive shaft bearings are designed to give the service life expected in these areas of operation
– High power density
– Compact design
– High overall efficiency
– Cost effective concept
– One piece pistons with piston rings
RA 91 401/07.05 1/28Replaces: 09.04Axial Piston
Fixed Displacment Pump AA2FO (A2FO)
Technical data sheet
2/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
O / 6 – V01 02 03 04 05 06 07 08 09 10 11 12
Hydraulic fluid
01
Mineral oil, HFD for sizes 250...1000 only in combination with long-life bearing “L“ (no code)
HFB-, HFC hydraulic fluid Sizes 10...200 (no code)
Sizes 250...1000 (only in combination with long-life bearing “L“) E-
Axial piston unit 10...180 200 250 355...1000
02Bent axis design,fixed displacement
Version SAE – – AA2F
Version ISO – – A2F
Drive shaft bearing 10...200 250...500 710...1000
03Mechanical bearing (no code) –
Long-life bearing – L
Mode of operation04 Pump, open circuits O
Size
05
Size ≈ displacement Vg (cm3)
Size 10 12 16 23 28 32 45 56 63 80
in3/rev. 0.63 0.73 0.98 1.40 1.71 1.95 2.78 3.42 3.84 4.91
Size 90 107 125 160 180 200 250 355 500 710 1000
in3/rev. 5.49 6.51 7.63 9.79 10.98 12.20 15.25 21.66 30.51 43.33 61.02
Series06 6
Index
07
sizes 10...180 1
size 200 3
sizes 250...1000 0
Direction of rotation
08Viewed on shaft end clockwise R
counter-clockwise L
Seals09 FKM (flour-caoutchouc) V
Ordering Code / Standard Program (ordering code size 5 see page 10)
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 3/28
O / 6 – V01 02 03 04 05 06 07 08 09 10 11 12
Ordering Code / Standard Program (ordering code size 5 see page 10)
Shaft end 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 250
10
SAE Version(AA2F)
SAESplined shaft
– – S
– – – – – – – – – – – – – – T
– – – – – – – – – – – – U
– – – – – – – – – – – – – – QParallel keyed shaftDIN 6885
– – – – B
– – – – – – – – – – – – – – – PSAE parallel keyed shaft – – – – – – – – – – – – – – – K
200 355 500 710 1000ISO Version(A2F)
Splined shaftDIN 5480
– – – – A
– ZParallel keyed shaftDIN 6885
– – – – B
– P
Mounting flange 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 250
11
SAE Version(AA2F)
2-bolt – SAE – – – – – – – – – – – – – C4-bolt – SAE – – – – – D
– – – – – – – – – – – – – – DN
200 355 500 710 1000ISO Version(A2F)
4-bolt – ISO – – – – B8-bolt – ISO – H
Service line ports
12
AA2F 1) 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 250
SAE flange ports A and B, at side andSAE flange port S, rear
– – – 55
Threaded ports A and B, at side andSAE flange port S, rear
– – – – – – – – – – – – – 56
A2F 2) 200 355 500 710 1000
SAE flange ports A and B, at side andSAE flange port S, rear
– – – – 05
SAE flange ports A and B, rear andSAE flange port S, rear
– 11
1) threads of fastening screws and service lines are SAE (UN/UNF)2) threads of fastening screws are metric
= available – = not available
4/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
Hydraulic fluidBefore starting project planning, please refer to our data sheets RE 90220 (mineral oil), RE 90221 (environmentallyacceptable hydraulic fluids) and RE 90223 (HF hydraulic fluids) for detailed information regarding the choice of hydraulic fluids and conditions of use.
The AA2FO fixed displacement pump is not suitable for use with HFA. If HFB, HFC and HFD or environmentally accep-table hydraulic fluids are being used, the limitation regarding technical data and seals mentioned in RE 90221 andRE 90223 must be observed. When ordering please indicate hydraulic fluid used.
Viscosity range
We recommend that a viscosity (at operating temperature) for optimum efficiency and service life purposes of
νopt = optimum viscosity 80...170 SUS (16...36 mm2/s)
selected, taken into consideration the tank temperature (open circuits).
Limits of viscosity range
The following values apply in extreme cases:
Sizes 5...200:νmin = 42 SUS (5 mm2/s)short term (t < 3 min) at max. permitted temperature of tmax = +240°F (+115°C).
νmax = 7400 SUS (1600 mm2/s), short term (t < 3 min) with cold start (p ≤ 435 psi / 30 bar,n ≤ 1000 rpm, tmin = -40°F / -40°C).
Sizes 250...1000: νmin = 60 SUS (10 mm2/s),short term (t < 3 min) at max. permitted temperature oftmax = +195°F (+90°C)
νmax = 4600 SUS (1000 mm2/s), short term (t < 3 min) with cold start (p ≤ 435 psi / 30 bar,n ≤ 1000 rpm, tmin = -13°F / -25°C).
Note that the maximum hydraulic fluid temperature must not be exceeded locally either (e.g. bearing area). The temperature in the bearing area is - depending on pressure and speed - up to 22 °F (12 K) higher than the average case drain temperature.
Special measures are necessary at temperatures between -40°F and -13°F (-40°C and -25°C). Please contact us.
See RE 90300-03-B for detailed information about operation at low temperatures.
Technical DataSelection diagram
VG 22VG 32VG 46VG 68VG 100
νop
t.
80 (16)
170 (36)
(0°) (20°) (40°) (60°) (80°) (100°)(-40°) (-20°)
42 (5)
7400 (1600)
visco
sity
ν S
US
(mm
2 /s)
fluid temperature range t in °F (°C)tmin = -40°F (-40°C)
tmax = +240°F (+115°C)
(-40°) (-25°) (-10°) (0°) (10°) (30°) (50°) (70°) (90°) (115°)
-40° -13° 120°0° 20° 40° 60° 80° 160° 195° 240°
(1600)(1000)(600)(400)
(200)
(100)
(60)
(40)
(20)
(10)
(5)
7000500030002000
1000
500
300
150200
100807060
50
40
Details regarding the choice of hydraulic fluid
To select the correct hydraulic fluid in open circuit applications, the temperature in the tank in relation to the ambient tempera-ture must be considered.
The hydraulic fluid should be selected so that within the operating temperature range, the operating viscosity lies within the optimum range (νopt) (see shaded section of the selection diagram). We recommend that the highest possible viscosity range should be selected in each case.
Example: At an ambient temperature of X°F (X°C) an opera-ting temperature of 140°F (60°C) is set in the circuit. In the optimum operating viscosity range (νopt; shaded area) this corresponds to the viscosity classes VG 46 or VG 68; to be selected: VG 68.
Please note: The leakage fluid temperature, which is affected by pressure and rotational speed, is always higher than the cir-cuit temperature or tank temperature. At no point in the system may the temperature be higher than 240°F (115°C) for sizes 5 to 200 or 195°F (90°C) for sizes 250 to 1000.
If this cannot be achieved due to unusual operating parameters or high ambient temperatures, we recommend to apply bearing flushing at port U (sizes 250 ... 1000).
FiltrationThe finer the filtration, the cleaner the fluid, the longer the ser-vice life of the axial piston unit.
To ensure proper function of the axial piston unit, the Hydraulic fluid must have a cleanliness level of at least
20/18/15 according to ISO 4406.
At very high hydraulic fluid temperatures (90°C to max. 115°C, not permitted for sizes 250 to 1000), a cleanliness level of at least
19/17/14 according to ISO 4406 is required.
Please contact us if these cleanliness leveles cannot be achieved.
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 5/28
Technical DataOperational pressure range
Inlet
Minimum pressure at port S
The minimum inlet pressure depends on speed. The following limits must not be exceeded.
pabs min __________________________________ 12 psi (0.8 bar)
pabs max _________________________________ 435 psi (30 bar)
Outlet
Maximum pressure on port A or B (pressure data according to DIN 24312)
AA2F Sizes 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 250 Nominal pressure Peak pressure
Shaft end: S 5800 psi (400 bar) 6500 psi (450 bar)
S 5100 psi (350 bar) 5800 psi (400 bar)
Q 4350 psi (300 bar) 5100 psi (350 bar)
Q 4000 psi (280 bar) 4600 psi (315 bar)
T 5800 psi (400 bar) 6500 psi (450 bar)
U 5800 psi (400 bar) 6500 psi (450 bar)
B 5100 psi (350 bar) 5800 psi (400 bar)
P 5100 psi (350 bar) 5800 psi (400 bar)
K 5100 psi (350 bar) 5800 psi (400 bar)
A2F Sizes 5 200 355 500 710 1000 Nominal pressure Peak pressure
Shaft end: Z 5100 psi (350 bar) 5800 psi (400 bar)
A 5800 psi (400 bar) 6500 psi (450 bar)
P 5100 psi (350 bar) 5800 psi (400 bar)
B 5100 psi (350 bar) 5800 psi (400 bar)
B 3000 psi (210 bar) 3600 psi (250 bar)
C 4600 psi (315 bar) 5100 psi (350 bar)
With pulsating loads over pN = 4600 psi / 315 bar (pmax = 5100 psi / 350 bar);we recommend the use of a splined shaft (AA2FO 10...250: S, T or U / A2FO 200: A / A2FO 355...1000: Z)Attention: sizes 10 to 200: shaft end with drives of radial force loads at the drive shaft (pinion, V-belt drives) necessitate reduction of the nominal pressure to pN = 4600 psi (315 bar)! Sizes 250...1000 please contact us.
Minimum inlet pressure at suction port S with increased speed
In order to avoid damage of the pump a minimum inlet pressure at the suction port must be assured. The minimum inlet pressure is related to the rotational speed of the fixed pump.
inle
t pre
ssur
e p a
bs. m
in in
bar
speed n/nmax in rpm
2.01.81.61.41.21.00.8
bar
0
1
2
3
4psi
0
15
30
45
60sizes 250...1000
sizes 5...200Note:
- max. permissible speed nmax limit (speed limit)
- min. permissible pressure at port S
- admissible values for the drive shaft seal (see next page).
6/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
Shaft seal ring
Permissible pressure load
The service life of the shaft seal ring is affected by the speed of the pump and the case drain pressure. The permitted loading with intermittent case drain pressure depends on the rotational speed (see chart). Short-term (t < 5 min) pressure spikes of up to 145 psi (10 bar) absolute are permitted.
The average permanent case drain pressure must not exceed 43.5 psi (3 bar) absolute.
The pressure in the case must be equal to or greater than the external pressure on the shaft seal.
Sizes 10...200
perm
. pre
ssur
e p a
bs. m
ax. (
bar)
speed n (rpm)
sizes 10, 12, 16
sizes 23, 28, 32
size 45
sizes 56, 63
size 200
sizes 160, 180
sizes 107, 125
sizes 80, 90
Sizes 250...1000
perm
. pre
ssur
e p a
bs. m
ax. (
bar)
speed n (rpm)
size 355
size 500
sizes 1000
size 250
sizes 710
Temperature range
The FKM shaft seal is admissible for a housing temperature range from-13°F to +240°F (-25°C to +115°C) at sizes 5...200 and-13°F to +195°F (-25°C to +90°C) at sizes 250...1000
Note:For applications below -13°F (-25 °C) a Buna-N (NBR) shaft seal is necessary (admissible temperature range -40 °F to +195 °F / -40 °C to +90 °C). Please contact us.
Technical DataDirection of flow
Direction of rotation, viewed on shaft endclockwise counter-clockwise
S to B S to A
Long-life bearing (sizes 250...1000)For long service life and use with HF hydraulic fluids. Same ex-ternal dimensions as the pump with standard long-life bearing can be supplied. Flushing of bearing and case via the U-port is recommended.
Flow (recommended)
Size 250 355 500 710 1000
qv flow gpm 2.6 4.2 4.2 4.2 4.2
L/min 10 16 16 16 16
Symbol
Connections
A, B Service line portS Suction portT1, T2 Drain portsR/U Port for bearing flushing
B
ST2
T1
R/U
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 7/28
Technical DataTable of values (theoretical values, without considering ηmh and ηv; values rounded)
Size 5 10 12 16 23 28 32 45 56 63 80Diplacement Vg in3 0.30 0.63 0.73 0.98 1.40 1.71 1.95 2.78 3.42 3.84 4.91
cm3 4.93 10.3 12 16 22.9 28.1 32 45.6 56.1 63 80.4Speed max. nmax
1) rpm 5600 3150 3150 3150 2500 2500 2500 2240 2000 2000 1800nmax limit
2) rpm 8000 6000 6000 6000 4750 4750 4750 4250 3750 3750 3350Flow max. qV max gpm 7.3 8.6 10.0 13.2 15.1 18.5 21.1 27.0 29.6 33.3 38.0
L/min 27.6 32.4 37.8 50 57 70 80 102 112 126 144Power at Δp = 5100 psi Pmax HP 19.53) 25 30 39 44 55 63 80 88 99 113
Δp = 350 bar Pmax kW 14.53) 18.9 22 29.2 41 47 59.5 65 73.5 84Δp = 5800 psi Pmax HP – 30 34 45 51 63 71 91 100 113 129Δp = 400 bar Pmax kW – 22 25 34 38 47 53 68 75 84 96
Torque at Δp = 5100 psi T lb-ft 18 3) 42 50 65 94 116 132 189 232 260 331Δp = 350 bar T Nm 24.7 3) 57 67 88 126 156 178 254 312 350 445Δp = 5800 psi T lb-ft – 48 56 75 107 131 150 214 263 295 377Δp = 400 bar T Nm – 65 76 101 145 178 203 290 356 400 511
Mass moment of inertia around output shaft
J lbs-ft2 0.0019 0.0095 0.0095 0.0095 0.0285 0.0285 0.0285 0.0569 0.0997 0.0997 0.1708kgm2 0.00008 0.0004 0.0004 0.0004 0.0012 0.0012 0.0012 0.0024 0.0042 0.0042 0.0072
Case fill capacity gal 0.045 0.045 0.045 0.053 0.053 0.053 0.087 0.119 0.119 0.145L 0.17 0.17 0.17 0.20 0.20 0.20 0.33 0.45 0.45 0.55
Weight (approx.) m lbs 5.5 12 12 12 21 21 21 30 40 40 51kg 2.5 5.4 5.4 5.4 9.5 9.5 9.5 13.5 18 18 23
Size 90 107 125 160 180 200 250 355 500 710 1000Displacement Vg in3 5.49 6.51 7.63 9.79 10.98 12.20 15.25 21.66 30.51 43.33 61.02
cm3 90 106.7 125 160.4 180 200 250 355 500 710 1000Speed max. nmax
1) rpm 1800 1600 1600 1450 1450 1550 1500 1320 1200 1200 950nmax limit 2) rpm 3350 3000 3000 2650 2650 2750 1800 1600 1500 1500 1200
Flow max. qV max gpm 42.8 44.9 52.8 61.2 69.0 81.9 99.1 123.9 158.5 218.2 251.0L/min 162 170 200 232 261 310 375 469 600 826 950
Power at Δp = 5100 psi Pmax HP 127 134 157 183 205 244 295 368 472 670 747Δp = 350 bar Pmax kW 95 100 117 135 152 181 219 273 350 497 554 Δp = 5800 psi Pmax HP 145 153 179 208 233 277 – – – – –Δp = 400 bar Pmax kW 108 114 133 155 174 207 – – – – –
Torque at Δp = 5100 psi T lb-ft 372 442 517 664 746 828 1036 1470 2070 2940 4141Δp = 350 bar T Nm 501 594 696 893 1003 1114 1393 1978 2785 3955 5570Δp = 5800 psi T lb-ft 422 500 586 752 845 938 – – – – –Δp = 400 bar T Nm 572 678 795 1020 1145 1272 – – – – –
Mass moment of inertiaaround output shaft
J lbs-ft2 0.1708 0.2753 0.2753 0.5221 0.5221 0.8970 1.4475 2.4205 4.2240 13.052 13.052kgm2 0.0072 0.0116 0.0116 0.0220 0.0220 0.0378 0.061 0.102 0.178 0.55 0.55
Case fill capacity gal 0.145 0.211 0.211 0.291 0.291 0.713 0.660 0.925 1.110 2.113 2.113L 0.55 0.8 0.8 1.1 1.1 2.7 2.5 3.5 4.2 8 8
Weight (approx.) m lbs 51 71 71 99 99 145 161 242 342 715 741kg 23 32 32 45 45 66 73 110 155 325 336
1) The values shown are valid for an absolute pressure (pabs) of 14.5 psi (1 bar) at the suction inlet S and when operated on mine-ral oil (with a specific mass of 7.36 lbs/gal (0.88 kg/L)).
2) By increase of the input pressure (pabs > 14.5 psi / 1 bar) the rotational speeds can be increased to the max. admissible speeds nmax limit (speed limits) (see diagram page 8).
3) Δp = 4600 psi (315 bar)
8/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
)
)
)(
(
(
Technical DataDetermining the size
Vg • n • ηv Vg • n • ηvFlow qv = gpm qv = L/min 231 1000
Vg • Δp Vg • ΔpInput torque T = lb-ft T = Nm
24 • π • ηmh 20 • π • ηmh
2 π • T • n qv • Δp 2 π • T • n qv • ΔpInput power P = = HP P = = kW
33 000 1714 • ηt 60 000 600 • ηt
Vg = Diplacement per revolution in in3 (cm3)
Δp = Differential pressure in psi (bar)
n = Speed in rpm
ηv = Volumetric efficiency
ηmh = Mechanical-hydraulic efficiency
ηt = Overall efficiency
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 9/28
ϕopt
ϕopt
ϕopt
ϕopt
Technical DataPermissible radial and axial loading on the drive shaftThe values given are maximum values and do not apply to continous operation.
Size 5 10 12 16 23 28 32 45 56 63 80
Radial force, max. 1)at distance a (from shaft collar) a
FqFq max lbf 160 472 562 730 865 1079 1214 1630 1832 2057 23042)
N 710 2100 2500 3250 3850 4800 5400 7250 8150 9150 10250
a in 0.47 0.63 0.63 0.63 0.63 0.63 0.63 0.71 0.71 0.71 0.79
mm 12 16 16 16 16 16 16 18 18 18 20
Axial force, max. 3)–
+Fax
+Fax max lbf 40 72 72 72 112 112 112 142 180 180 225
N 180 320 320 320 500 500 500 630 800 800 1000
–Fax max lbf 40 72 72 72 112 112 112 142 180 180 225
N 180 320 320 320 500 500 500 630 800 800 1000
Permissible axial force/psi (bar)operating pressure
±Fax per./psi (bar)
lbf/psi 0.023 0.05 0.05 0.05 0.08 0.08 0.08 0.11 0.13 0.13 0.16
N/bar 1.5 3.0 3.0 3.0 5.2 5.2 5.2 7.0 8.7 8.7 10.6
Size 90 107 125 160 180 200 250 355 500 710 1000Radial force, max. 1)at distance a (from shaft collar)
Fq max lbf 25742)2720 3170 3664 4114 5148 270 337 427 674 584
a
FqN 11450 12100 14100 16300 18300 22900 12004) 15004) 19004) 30004)26004)
a in 0.79 0.79 0.79 0.98 0.98 0.98 1.61 2.07 2.07 2.66 2.66
mm 20 20 20 25 25 25 41 52.5 52.5 67.5 67.5
Axial force, max. 3) +Fax max lbf 225 281 281 360 360 360 450 562 674 989 989
–
+Fax
N 1000 1250 1250 1600 1600 1600 2000 2500 3000 4400 4400
–Fax max lbf 225 281 281 360 360 360 450 562 674 989 989
N 1000 1250 1250 1600 1600 1600 2000 2500 3000 4400 4400
Permissible axial force/psi (bar)operating pressure
±Fax per./psi (bar)
lbf/psi 0.16 0.20 0.20 0.26 0.26 0.26 5) 5) 5) 5) 5)
N/bar 10.6 12.9 12.9 16.7 16.7 16.7
1) during intermittent operation (sizes 5...200)2) value for Q-shaft: Fq max = 2023 lbf (9000 N)3) max. permissible axial force when stopped or when axial piston unit working in zero pressure conditions.4) when stopped or when axial piston unit working in pressureless conditions. Higher forces are permitted when under pressure. Please contact us.5) please contact us
When considering the permissible axial force, the force-transfer direction must be taken into account.
– Fax max = increase in service life of bearings
+ Fax max = reduction in service life of bearings (avoid if at all possible)
Clockwise directionof rotation
Pressure on port B
Clockwise direction of rotation
Pressure on port B
Counter-clockwisedirection of rotation
Pressure on port A
Effect of radial force Fq on the service life of the bearings
By selecting a suitable force-transfer direction of Fq, the stress on the bearing caused by the internal transmission forces can be reduced, thus achieving the optimum service life for the bearing. Recommended position of mating gear depending on direction of rotation. Examples:
Gear drive V-belt drive
Size ϕopt. ϕopt.
10-180 ± 70° ± 45°
200-1000 ± 45° ± 70°
Gear drive V-belt drive
10/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
Ordering Code / Standard Program – Size 5
Additional instructions in text form
Seals
The fixed pump A2F5 is equipped with Buna-N (NBR) seals in standard design.
In case of need FKM- (fluor-caoutchouc) seals please indicate when ordering in clear text:
"with FKM-seals"
Axial piston unit01 Bent axis design, fixed displacement A2F
Size
02
Size 5≈ Displacement Vg in3/rev. 0.30
cm3/rev. 4.93
Series03 60
Direction of rotation
04Viewed on shaft end clockwise R
counter-clockwise L
Shaft end
05Parallel keyed shaft DIN 6885 BTapered shaft with threaded end and woodruff key per DIN 6888 C
Service line ports06 Threaded ports A und B at side, metric 7
A2F 5 / 60 – 701 02 03 04 05 06
Unit Dimensions, Size 5 – ISO Design Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)
Shaft ends
B Parallel keyed shaftDIN 6885 – A4x4x20 (mm)pN = 3000 psi (210 bar)
C Tapered shaft with threaded end and woodruff key (3x5 mm) DIN 6888(taper 1:10) pN = 4600 psi (315 bar)
Ports
B (A) Service line portDIN 3852
M18x1.5; 0.47 (12) deep
100 lb-ft 3) (140 Nm)
S Suction portDIN 3852
M22x1.5; 0.55 (14) deep
155 lb-ft 3) (210 Nm)
T1, T2 Case drain portsDIN 3852
M10x1;0.31 (8) deep
20 lb-ft 3) (30 Nm)
1) centering bore according to DIN 332 (thread according to DIN 13), tightening torque see safety instructions
2) thread according to DIN 3852,max. tightening torque: 20 lb-ft (30 Nm)
3) please observe the general notes for the max.tightening torques on page 28
Clockwise rotationCounter-clockwise rotation: port plate is rotatedthrough 180°
(4)0.16(51)2.01
(10)0.39(8)0.31
(24)0.94
(60)2.36
25°
-0.0
46
DIA
2.3
604
(DIA
60
)
DIA
2.3
622
45° 45°
±0.1
DIA 2
.9488
(DIA
75
)
DIA 2
.9567
(70)
2.76
(6.4
)0.
25
(70)2.76(R6)R0.24
(84)3.31(68)2.68
(51)
2.01
(28)
1.10
(7.4
)0.
29
(52)2.05
Y
B(S)T1 (T2)
B S
(4)0.16
(33)1.30
(22)0.87
(7.3
)0.
29
(DIA
12.
8)D
IA 0
.50
M10
x1 2 )
3 )
(DIA
15)
DIA
0.5
9
(10)0.39
(3.2)0.13
(24)0.95
(13.
5)0.
53
DIA
0.4
72D
IA 0
.473
(R 0.
4)
R 0.02
(DIA
15)
DIA
0.5
9(DIA
12
+0.0
01)
+0.0
12
M4x
0.71 )
3 )
Detail Y
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 11/28
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Sizes 10, 12, 16 – SAE DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Flange SAE J744
101-2 (B)
Shaft ends
S Splined shaft 7/8 in 13T 16/32 DP 1)(SAE J744 – 22-4 (B))pN = 5800 psi (400 bar)
B Parallel keyed shaft DIN 6885 – AS8x7x32 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port ISO 11926 1 1/16 in -12 UN-2B; 0.79 (20) deep 265 lb-ft (360 Nm) 4)
S Suction port ISO 11926 1 5/16 in -12 UN-2B; 0.79 (20) deep 400 lb-ft (540 Nm) 4)
T1, T2 Case drain ports (T2 plugged) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 4)
R Air bleed, Oil drain (plugged) ISO 11926 5/16 in -24 UNF-2B; 0.93 (10) deep 7 lb-ft (10 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 52) thread according to ISO 683) centering bore according to DIN 332 (thread according to DIN 13)4) please observe the general notes for the max. tightening torques on page 28
(42.5)1.67
(7.9)0.31
(180)7.09
(159)6.26(143)5.63
(108)4.25(12)0.47
-0.0
5
DIA
3.9
980
DIA
4.0
000
(DIA
101
.6
)
(9.7)0.38(36)1.42
(72)2.83
(94)
3.70
(56)
2.20
(69)
2.72
(29)
1.14
(174)6.85(146)5.75
(14.3)0.56
(121
)4.
76
(14)0.55
(49)
1.93
(53.
5)2.
11 40°
SB(A)
R
T2
T1
Y(7
)0.
27(8h9)0.31350.3150
(28)
1.10
(DIA
25)
DIA
0.98
43D
IA0.
9848
+0.0
15+0
.002
M10
x1.5
3 )4 )
(22)
E1x0.2DIN 509
0.87(7.5)0.30
(40)1.57
(DIA
28)
DIA
1.10
(33.5)1.32
5/16
-18U
NC
-2B
2 )4 )
(8)0.31
(6)0.24 (19)
0.75
(DIA
28)
DIA
1.10
Detail Y
12/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Sizes 23, 28, 32 – SAE DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
S Splined shaft 1 1/4 in 14T 12/24 DP 1)(SAE J744 – 32-4 (C))pN = 5800 psi (400 bar)
B Parallel keyed shaft DIN 6885 – AS8x7x40 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port (high pressure series) SAE J518 1/2 in – Fastening threads B/A ISO 68 5/16 in-18 UNC-2B; 0.71 (18) deep see safety instructions
S Suction port (standard pressure series) SAE J518 3/4 in – Fastening threads S ISO 68 3/8 in-16 UNC-2B; 0.79 (20) deep see safety instructions
T1, T2 Case drain ports (T2 plugged) ISO 11926 3/4 in-16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 4)
R Air bleed, Oil drain (plugged) ISO 11926 5/16 in-24 UNF-2B; 0.39 (10) deep 7 lb-ft (10 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 52) thread according to ISO 683) centering bore according to DIN 332 (thread according to DIN 13)4) please observe the general notes for the max. tightening torques on page 28
T1
T2
B(A) Y
R
S
45° 45° (146)5.75
(14.
3)0.
56
(146
)5.
75
(47.6)1.87
(14)0.55
(22.
2)0.
87
(19)
0.75
(DIA 162)DIA 6.38
(27)
1.06
(210)8.27
(186)7.32
(161)6.34(59)2.32
(31)1.22
(12.7)0.50
(120
)4.
72
(91)
3.58
(70)
2.76
(125)4.92(7.9)0.31
(20)0.79-0
.05
DIA
4.9
980
DIA
5.0
000
(DIA
127
)
40°
(60)
2.36
(40.5
)
1.59
(13)0.5
1
(18.2)
0.72
(106
)4.
17
7/16
-14
UN
C-2
B2 )
4 )
(DIA
35)
DIA
1.38
(8)0.31
(48)1.89
(9.5)0.37
(28)1.10
0.31350.3150
(8h9)
(7)
0.27
(22)
E1x0.2DIN 509
0.87
M10
x1.5
3 )4 )(33)
1.30
(DIA
35)
DIA
1.38
(50)1.97
+0.0
02+0
.015
(DIA
30)
DIA
1.18
2D
IA1.
181
(7.5)0.30
Detail Y
Flange SAE J744
127-4 (C)
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 13/28
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Size 45 – SAE DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
S Splined shaft 1 1/4 in 14T 12/24 DP 1)(SAE J744 – 32-4 (C))pN = 5800 psi (400 bar)
P Parallel keyed shaft DIN 6885 – AS8x7x50 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port (high pressure series) SAE J518 3/4 in – Fastening threads B/A ISO 68 3/8 in-16 UNC-2B; 0.82 (21) deep see safety instructions
S Suction port (standard pressure series) SAE J518 1 in – Fastening threads S ISO 68 3/8 in-16 UNC-2B; 0.79 (20) deep see safety instructions
T1, T2 Case drain ports (T2 plugged) ISO 11926 3/4 in-16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 4)
R Air bleed, Oil drain (plugged) ISO 11926 7/16 in-20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 52) thread according to ISO 683) centering bore according to DIN 332 (thread according to DIN 13)4) please observe the general notes for the max. tightening torques on page 28
Y
1T
R 2T
S
B(A)
(7.9)0.31(20)0.79
(65)
2.56
(DIA 162)DIA 6.38
(114.6)4.51
(179)7.05
(133)5.24
-0.0
5
DIA
4.9
980
DIA
5.0
000
(DIA
127
)
(230)9.06
(146
)5.
75
(146)5.75
(14.
3)0.
56
45° 45°
40°
(66)2.60
(12.7)0.50
(34)1.34
(50.8
)2.00
(118
)4.
65
(205)8.07
(26.
2)1.
03
(20)0.79
(25)
0.98
(52.4)2.06
(19)0.7
5
(23.8)
0.94
(132
)5.
20
(102
)4.
02(3
0)1.
18(8
0)3.
15
7/16
-14
UN
C-2
B2 )
4 )
(DIA
35)
DIA
1.38
(8)0.31
(48)1.89
(9.5)0.37
(28)1.100.31500.3135(8h9)
(7)
0.27
(60)2.36
M12
x1.7
53 )
4 )(33)
1.30
+0.0
02
DIA
1.18
1 +0.0
15
DIA
1.18
2
(DIA
30)
(9.5)0.37
(28)
E1x0.2DIN 509
1.10
(DIA
35)
DIA
1.38
Detail YFlange SAE J744
127-4 (C)
14/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Sizes 56, 63 – SAE DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
S Splined shaft 1 1/4 in 14T 12/24 DP 1)(SAE J744 – 32-4 (C))pN = 5100 psi (350 bar)
T Splined shaft 1 3/8 in 21T 16/32 DP 1)pN = 5800 psi (400 bar)
B Parallel keyed shaft DIN 6885 – AS10x8x50 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port (high pressure series) SAE J518 3/4 in – Fastening threads B/A ISO 68 3/8 in-16 UNC-2B; 0.82 (21) deep see safety instructions
S Suction port (standard pressure series) SAE J518 1 in – Fastening threads S ISO 68 3/8 in-16 UNC-2B; 0.79 (20) deep see safety instructions
T1, T2 Case drain ports (T2 plugged) ISO 11926 3/4 in-16 UNF-2B; 0.59 (15) deep 120 lb-ft (160 Nm) 4)
R Air bleed, Oil drain (plugged) ISO 11926 7/16 in-20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 52) thread according to ISO 683) centering bore according to DIN 332 (thread according to DIN 13)4) please observe the general notes for the max. tightening torques on page 28
(DIA162)DIA6.38
-0.0
5
DIA
4.9
980
DIA
5.0
000
(DIA
127
)
(12.7)0.50
(146
)5.
75
(146)5.75
(14.
3)0.
56
45°
(71.
6)2.
82(6
5.4)
2.57
(221)8.70
(128
)5.
04
(19)0.7
5
40°
(141
)5.
55(1
09)
4.29
(87)
3.43
(195)7.68
45°
(248)9.76
(74)2.91
(36)1.42
(23.8)
0.94
(50.8
)
2.00
(33)
1.30
(143)5.63(7.9)0.31
(20)0.79
(26.
2)1.
03
(25)0.98
(52.4)2.06
(23)0.91(68)2.68
1T
2TR
B(A)
S
Y
0.39230.3937
(10h9)
(8)
0.31
+0.0
02
DIA
1.37
8+0
.018
DIA
1.37
9
(DIA
35)
M12
x1.7
53 )
4 )
(9.5)0.37
(DIA
40)
DIA
1.57
(60)2.36
(38)
1.50
(28)E1x0.2DIN 509
1.10
7/16
-14
UN
C-2
B2 )
4 )
(DIA
40)
DIA
1.57
(8)0.31(48)1.89
(9.5)0.37
(28)1.10
7/16
-14
UN
C-2
B2 )
4 )
(DIA
40)
DIA
1.57
(8)0.31(48)1.89
(9.5)0.37(28)1.10
Detail YFlange SAE J744
127-4 (C)
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 15/28
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Sizes 80, 90 – SAE DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
U Splined shaft 1 3/8 in 21T 16/32 DP 1)pN = 5800 psi (400 bar)
Q Splined shaft 1 1/4 in 14T 12/24 DP 1)(SAE J744 – 32-4 (C))Size 80: pN = 4350 psi (300 bar)Size 90: pN = 4000 psi (280 bar)
PortsB (A) Service line port (high pressure series) SAE J518 1 in – Fastening threads B/A ISO 68 7/16 in-14 UNC-2B; 0.87 (22) deep see safety instructions
S Suction port (standard pressure series) SAE J518 1 1/4 in – Fastening threads S ISO 68 7/16 in-14 UNC-2B; 1.02 (26) deep see safety instructions
T1, T2 Case drain ports (T2 plugged) ISO 11926 7/8 in-14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 3)
R Air bleed, Oil drain (plugged) ISO 11926 7/16 in-20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 3)
1) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 52) thread according to ISO 683) please observe the general notes for the max. tightening torques on page 28
(12.7)0.50
(8)0.31
(DIA
162)
DIA6
.38
(161)6.34
(253)9.96
(20)0.79
-0.0
5
DIA
4.9
980
DIA
5.0
000
(DIA
127
)
(83)
3.27
(93)3.66
(41)
1.61
(146
)5.
75
(146)5.75
(14.
3)0.
56
45° 45°
40°
(40)1.57
(70.
9)2.
79
(225)8.86
(158
)6.
22(1
22)
4.80
(99)
3.90
(282)11.10
(183
)5.
43
(57.2
)
2.25
(25)0.9
8
(27.8)
1.09
(30.
2)1.
19
(32)1.26
(58.7)2.31
(25)0.98
(73)2.87
S
B(A)
R T2
T1
Y
7/16
-14
UN
C-2
B2 )
3 )
(8)0.31
(9.5)0.37
(DIA
45)
DIA
1.77
(48)1.89
(28)1.10
(48)1.89
(8)0.31
(9.5)0.37
(28)1.10
7/16
-14
UN
C-2
B2 )
3 )
(DIA
45)
DIA
1.77
Detail Y
Flange SAE J744
127-4 (C)
16/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Sizes 107, 125 – SAE DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
S Splined shaft 1 3/4 in 13T 8/16 DP 1)(SAE J744 – 44-4 (D))pN = 5800 psi (400 bar)
U Splined shaft 1 1/2 in 23T 16/32 DP 1)pN = 5800 psi (400 bar)
B Parallel keyed shaft DIN 6885 – AS14x9x63 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port (high pressure series) SAE J518 1 1/4 in – Fastening threads B/A ISO 68 1/2 in -13 UNC-2B; 0.75 (19) deep see safety instructions
S Suction port (standard pressure series) SAE J518 1 1/2 in – Fastening threads S ISO 68 1/2 in -13 UNC-2B; 0.95 (24) deep see safety instructions
T1, T2 Case drain ports (T2 plugged) ISO 11926 7/8 in -14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 4)
R Air bleed, Oil drain ( plugged) ISO 11926 7/16 in -20 UNF-2B; 0.47 (12) deep 30 lb-ft (40 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 52) thread according to ISO 683) centering bore according to DIN 332 (thread according to DIN 13)4) please observe the general notes for the max. tightening torques on page 28
(277)10.91(306)12.05
(246)9.69
(175)6.89(7.9)0.31
(25)0.98
(44)1.73
(96.9)3.81
(12.7)0.50
(32)1.2
6
(66.7
)
2.63
(150
)5.
91
-0.0
5
DIA
5.9
980
DIA
6.0
000
(DIA
152
.4
)
(31.8)
1.25
(43)
1.69
(173
)6.
81
(110
)4.
33
(20.
6)0.
81
(DIA228.6)DIA9.00
(200
)7.
87
(200)7.87
40°
45° 45°
(76.
5)3.
01
(86)
3.39
(89)3.50 (20)0.79
(38)1.97
(35.
7)1.
41
(69.9)2.75
(136
)5.
35
Y B(A)
S
R
T1
T2
(8)0.31
(12)0.47
(DIA
50)
DIA
1.97
(62)2.44
(36)1.42
5/8-
11U
NC
-2B
2 )4 )
(9)
0.35
(14h9)
0.55120.5495
(DIA
50)
DIA
1.97
(80)3.15
(12)E1x0.2DIN 5090.47
(36)1.42
(48.
5)1.
91
+0.0
02
DIA
1.77
1+0
.018
DIA
1.77
2
(DIA
45)
M16
x23 )
4 )
(12)0.47
(12)0.47
(67)2.64
5/8-
11U
NC
-2B
2 )4 )
(36)1.42
(DIA
50)
DIA
1.97
Detail Y
Flange SAE J744
152-4 (D)
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 17/28
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Sizes 160, 180 – SAE DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
S Splined shaft 1 3/4 in 13T 8/16 DP 1)(SAE J744 – 44-4 (D))pN = 5800 psi (400 bar)
B Parallel keyed shaft DIN 6885 – AS14x9x70 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port (high pressure series) SAE J518 1 1/4 in – Fastening threads B/A ISO 68 1/2 in-13 UNC-2B; 0.75 (19) deep see safety instructions
S Suction port (standard pressure series) SAE J518 1 1/2 in – Fastening threads S ISO 68 1/2 in-13 UNC-2B; 0.95 (24) deep see safety instructions
T1, T2 Case drain ports (T2 plugged) ISO 11926 7/8 in-14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 4)
R Air bleed, Oil drain (plugged) ISO 11926 9/16 in-20 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 4)
1) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 52) thread according to ISO 683) centering bore according to DIN 332 (thread according to DIN 13)4) please observe the general notes for the max. tightening torques on page 28
(326)12.83
(269)10.59(303)11.93
(190)7.48
(31.8)
1.25
(69.9)2.75
(42)1.65
(96)
3.78
(87)
3.43
(66.7
)
2.63
(32)1.2
6
(180
)7.
09(3
5.7)
1.41
(DIA
229)
DIA9.0
2
(200)7.8745° 45°
(200
)7.
87
(21)
0.83
(101)3.98 (15)0.59
(25)0.98
(149
)5.
87(1
21)
4.76
40°
(47)
1.85
(104)4.09
(45)1.77(12.7)0.50
(7.9)0.31
-0.0
5
DIA
5.9
980
DIA
6.0
000
(DIA
152
.4
)
(189
)7.
44
Y
2TR
1T
S
B(A)
(9)
0.35(14h9)
0.55120.5495
(90)3.54
(12)0.47(36)1.42
(53.
5)2.
11 (DIA
60)
DIA
2.36
+0.0
02
DIA
1.96
8+0
.018
DIA
1.96
9
(DIA
50)
M16
x23 )
4 )
R0.06
(R1.6)
(67)2.64
(36)1.42
(DIA
60)
DIA
2.36
5/8-
11U
NC
-2B
2 )4 )
(12)0.47
(12)0.47
Detail Y
Flange SAE J744
152-4 (D)
18/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Size 200 – ISO DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
A Splined shaft DIN 5480W50x2x30x24x9gpN = 5800 psi (400 bar)
B Parallel keyed shaft DIN 6885 – AS14x9x80 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port (high pressure series) SAE J518 1 1/4 in – Fastening threads B/A DIN13 M14x2; 0.75 (19) deep see safety instructions
S Suction port (standard pressure series) SAE J518 3 1/2 in – Fastening threads S DIN13 M16x2; 0.95 (24) deep see safety instructions
T1, T2 Case drain ports (T1 plugged) DIN 3852 M22x1.5; 0.55 (14) deep 155 lb-ft (210 Nm) 2)
R Air bleed, Oil drain (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
1) centering bore according to DIN 332 (thread according to DIN 13)2) please observe the general notes for the max. tightening torques on page 28
T1
T2R Y
S
45°
(22)
0.87
(236
)9.
29
45° (236)9.29
(32)1.26
(DIA 250)DIA 9.84
-0.0
29
DIA
7.8
740
DIA
7.8
728
(DIA
200
)
(102
.5)
4.04
(16)0.63(89)3.50
(351)13.82(319)12.56
(265)10.43
(9)0.35
(32)1.26
(100
)3.
94(1
69)
6.65
(75)
2.95
25°
(108)4.25
(211
)8.
31
(90)
3.54
(121
)4.
76(31.8)
1.25
(66.
7)
2.63
(120
.7)
4.75
(69.9)2.75
(157)6.18
(77)
3.03
(9)
0.35(14h9)
0.55120.5495
(100)3.94
(12)0.47(36)1.42
(53.
5)2.
11 (DIA
70)
DIA
2.76
+0.0
02
DIA
1.96
8+0
.018
DIA
1.96
9
(DIA
50)
M16
x21 )
2 )
R0.06(R1.6)M16
1 )2 )
(11)0.43
(55)2.17
(12)0.47
(DIA
70)
DIA
2.76
(36)1.42
Detail Y
FlangeISO 3019-2
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 19/28
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Size 250 – SAE DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
S Splined shaft 2 in 15T 8/16 DP 1)(SAE J744 – 50-4 (F))pN = 5100 psi (350 bar)
K Parallel keyed shaft0.5x0.5x3.0 (in) 12.7x12.7x76.7 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port (high pressure series) SAE J518 1 1/4 in – Fastening threads B/A ISO 68 1/2 in -13 UNC-2B; 0.79 (20) deep see safety instructions
S Suction port (standard pressure series) SAE J518 2 1/2 in – Fastening threads S ISO 68 1/2 in -13 UNC-2B; 0.79 (20) deep see safety instructions
T1, T2 Case drain ports (T2 plugged) ISO 11926 7/8 in -14 UNF-2B; 0.67 (17) deep 180 lb-ft (240 Nm) 3)
U Port for bearing flushing (plugged) ISO 11926 9/16 in -18 UNF-2B; 0.51 (13) deep 60 lb-ft (80 Nm) 3)
1) ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 52) thread according to ISO 683) please observe the general notes for the max. tightening torques on page 28
(7.9)0.31
-0.0
5
DIA
6.4
98(D
IA 1
65.1
)
DIA
6.5
00
DIA
5.5
1(D
IA 1
40)
(64)2.52(16)0.63
(124)4.88(25)0.98
(105
)4.
13(1
05)
4.13
26.5
°
(124)4.88
(172
)6.
77(8
2)3.
23
(371)14.61(351)13.82(309)12.17
45°
(262
)10
.31
(20.
6)0.
81
(262)10.31
4x90°(=360°)
T2
T1U
Y
(66.
7)
2.63
1.26
(32)
(210
)8.
27
B(A)
2.48 (63)
(118)
3.50
(12)4.65 0.47
S
(31.8)
1.25
2.00
(50.
8)
(88.9)
(DIA317.5)DIA12.50
0.59 (15)
(DIA
60)
DIA
2.365/
8-11
UN
C-2
B2 )
3 )-0
.89
DIA
1.96
4 -0.7
4
DIA
1.97
0
(DIA
50.8
)
(36)1.42(12)0.47
(66.7)2.63
+0.025
(12.
7)0.
5
0.5010
(12.7 )0.5000
-0.0
3D
IA1.
998
DIA
2.00
0
(DIA
50.8
)5/
8-11
UN
C-2
B2 )
3 )
(56.
3)2.
22
(79.4)3.13
R0.06
(R1.6)
(36)1.42(12)0.47
(DIA
60)
DIA
2.36
Detail Y
Flange SAE J744
165-4 (E)
20/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Size 355 – ISO DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
Z Splined shaft DIN 5480W60x2x30x28x9gpN = 5100 psi (350 bar)
P Parallel keyed shaft DIN 6885 – AS18x11x100 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port (high pressure series) SAE J518 1 1/2 in – Fastening threads B/A DIN13 M16x2; 0.83 (21) deep see safety instructions
S Suction port (standard pressure series) SAE J518 2 1/2 in – Fastening threads S DIN13 M12x1.75; 0.67 (17) deep see safety instructions
T1, T2 Case drain ports (T2 plugged) DIN 3852 M33x2; 0.71 (18) deep 400 lb-ft (540 Nm) 2)
U Port for bearing flushing (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
MA, MB Measuring ports operating pressure A, B (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
MS Measuring port suction pressure (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
1) centering bore according to DIN 332 (thread according to DIN 13)2) please observe the general notes for the max. tightening torques on page 28
B S
U T1
T2
MB (MA) MS
(18)0.71-0
.081
DIA
11.
0204
DIA
11.
0236
(DIA
280
)
(83)3.27
(28)1.10(14)0.55
(350)13.78(320)12.60
(128
)5.
04
(198
)7.
80(1
02)
4.02
(128
)5.
04
3.27 (83) 22° 30'
(171
)6.
73
(335
)13
.19
(335)13.19
DIA 360)
DIA 14.17
(DIA 32
0)
DIA 12.60
0.93 (23.5)1.89 (48) 8x45° =360°
26°30'
(50)1.97
(50)1.97(60)2.36(7
9.4)
3.13
(40)
1.57
(36.5)1.44
(50.
8)2.
00
(88.9)3.50
(245
)9.
65(63)
2.48
(250)9.84
Y(1
1)0.
43(18h9)
0.70870.7070
+0.0
11
DIA
2.36
3
+0.0
30D
IA2.
362
(DIA
60)
M20
x2.5
1 )2 )
(64)
2.52
(105)4.13
(15)0.59
(42)1.65
(DIA
70)
DIA
2.76
R0.06
(R1.6)
M20
x2.5
1 )2 )
(42)1.65(15)0.59
(11)0.43(82)3.23
(DIA
70)
DIA
2.76
Detail YFlangeISO 3019-2
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 21/28
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Size 500 – ISO DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
Z Splined shaft DIN 5480W70x3x30x22x9gpN = 5100 psi (350 bar)
P Parallel keyed shaft DIN 6885 – AS20x12x100 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port (high pressure series) SAE J518 1 1/2 in – Fastening threads B/A DIN13 M16x2; 0.95 (24) deep see safety instructions
S Suction port (standard pressure series) SAE J518 3 in – Fastening threads S DIN13 M16x2; 0.95 (24) deep see safety instructions
T1, T2 Case drain ports (T2 plugged) DIN 3852 M33x2; 0.71 (18) deep 400 lb-ft (540 Nm) 2)
U Port for bearing flushing (plugged) DIN 3852 M18x1.5; 0.47 (12) deep 100 lb-ft (140 Nm) 2)
MA, MB Measuring ports operating pressure A, B (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
MS Measuring port suction pressure (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
1) centering bore according to DIN 332 (thread according to DIN 13)2) please observe the general notes for the max. tightening torques on page 28
(DIA
315
-0.0
81)
DIA
12.
4016
DIA
12.
3984
0.55 (14)
(50)1.97
(65)2.56(276)10.87
(36.6)1.44
(270
)10
.63(7
9.4)
3.13
(40)
1.58
22° 30'(22)
0.878x45°(=360°)
(375
)14
.76
(375)14.76
(DIA 400)
DIA 15.75(D
IA 360)
(DIA 14.17)
(362)14.25(111)4.37
(30)1.18
26°3
0'
(220
)4.
43
(396)15.59
(112
.5)
8.66
(142
)5.
59(1
42)
5.59
3.86 (98)1.08 (27.5)1.89 (48)
(189
)7.
44(1
92)
7.56
(62)
2.44
(75)
2.95
(55)2.17(106.4)4.19
U T1
MB (MA) MS
T2
SB
Y
(12)
0.47(20h9)
0.78740.7854
(DIA
80)
DIA
3.15
(74.
5)2.
93
+0.0
30+0
.011
DIA
2.75
63(D
IA70
)
DIA
2.75
70
M20
x2.5
1 )2 )
(105)4.13
(15)0.59
(42)1.65
R0.06
(R1.6)
(15)0.59
(DIA
80)
DIA
3.15
M20
x2.5
1 )2 )
(42)1.65
(80)3.15(13)0.51
Detail YFlangeISO 3019-2
22/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Size 710 – ISO DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
Z Splined shaft DIN 5480W90x3x30x28x9gpN = 5100 psi (350 bar)
P Parallel keyed shaft DIN 6885 – AS25x14x125 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port (high pressure series) SAE J518 2 in – Fastening threads B/A DIN13 M20x2.5; 1.18 (30) deep see safety instructions
S Suction port (standard pressure series) SAE J518 4 in – Fastening threads S DIN13 M16x2; 0.95 (24) deep see safety instructions
T1, T2 Case drain ports (T2 plugged) DIN 3852 M42x2; 0.79 (20) deep 530 lb-ft (720 Nm) 2)
U Port for bearing flushing (plugged) DIN 3852 M18x1.5; 0.47 (12) deep 100 lb-ft (140 Nm) 2)
MA, MB Measuring ports operating pressure A, B (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
MS Measuring port suction pressure (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
1) centering bore according to DIN 332 (thread according to DIN 132) please observe the general notes for the max. tightening torques on page 28
(DIA 500)
DIA 17.72
(DIA 450)
T2
UT1
18°3
0´
S
B (A)
13.54 (344)
MB (MA)
Y
22°30' 8x45°(=360°)
3.81
(96.
8)
MS
0.87
(22)
18.31 (465)
18.3
1 (4
65)
1.97 (50)
0.55 (14)
5.16 (131)D
IA 1
5.74
80D
IA 1
5.74
45(D
IA 4
00 -0
.089
)
1.38(35)
6.14(156)
19.96 (507)19.13 (486)
7.21
(183
)7.
21(1
83)
5.13 (130.2)
4.02
(102
)9.
92 (
252)
3.06
(77.
8)
13.3
9 (3
40)
1.97
(50)
3.94
(100
)
1.75 (44.5)
1.63 (41.5)1.85 (47)
9.29
(236
)
3.35 (85) 2.76 (70)
DIA19.69
(14)
0.55(25h9)
0.98430.9822
(95)
3.74
(DIA
100)
DIA
3.94
+0.0
35D
IA3.
5438
(DIA
90)
DIA
3.54
47
M24
x31 )
2 )+0
.013
(130)5.12
(18)0.71
(50)1.97
R0.06
(R1.6)
(DIA
100)
DIA
3.94
(50)1.97
M24
x31 )
2 ) (18)0.71
(105)4.13(14)0.55
Detail YFlangeISO 3019-2
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 23/28
Please request a certified installation drawing before finalizing your design.
Dimensions in inches and (millimeters)Unit Dimensions, Size 1000 – ISO DesignClockwise rotation Counter-clockwise rotation: port plate is rotated through 180°
Shaft ends
Z Splined shaft DIN 5480W90x3x30x28x9gpN = 5100 psi (350 bar)
P Parallel keyed shaft DIN 6885 – AS25x14x125 (mm)pN = 5100 psi (350 bar)
PortsB (A) Service line port (high pressure series) SAE J518 2 in – Fastening threads B/A DIN13 M20x2.5; 1.18 (30) deep see safety instructions
S Suction port (standard pressure series) SAE J518 4 in – Fastening threads S DIN13 M16x2; 0.95 (24) deep see safety instructions
T1, T2 Case drain ports (T2 plugged) DIN 3852 M42x2; 0.79 (20) deep 530 lb-ft (720 Nm) 2)
U Port for bearing flushing (plugged) DIN 3852 M18x1.5; 0.47 (12) deep 100 lb-ft (140 Nm) 2)
MA, MB Measuring ports operating pressure A, B (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
MS Measuring port suction pressure (plugged) DIN 3852 M14x1.5; 0.47 (12) deep 60 lb-ft (80 Nm) 2)
1) centering bore according to DIN 332 (thread according to DIN 13), tightening torque see safety instructions2) please observe the general notes for the max. tightening torques on page 28
BS
T2
UT1
MB (MA) MS
(DIA 450)
DIA 17.72
(DIA 500)
DIA 19.69
(236
)9.
29
(468)18.43
5.16 (131)1.63 (41.5)1.85 (47)
(156)6.14(35)1.38
(183
)7.
20(1
83)
7.20
(44.5)1.75
(344)13.54(85)3.35
(340
)13
.39(96.
8)3.
81
(50)
1.97
(465
)18
.31
(465)18.31
22 30'(22)0.87
8x45°(=360°)
26°30'
(511)20.12
(277
)10
.91
(143
)5.
63DIA
15.
7480
(DIA
400
-0.0
89)
DIA
15.
7445
(100
)3.
94(7
7.8)
3.06
(130.2)5.13(70)2.76
(50)1.97
0.55 (14)Y
(14)
0.55(25h9)
0.98430.9822
(95)
3.74
(DIA
100)
DIA
3.94
+0.0
35D
IA3.
5438
(DIA
90)
DIA
3.54
47
M24
x31 )
2 )+0
.013
(130)5.12
(18)0.71
(50)1.97
R0.06
(R1.6)
(DIA
100)
DIA
3.94
(50)1.97
M24
x31 )
2 ) (18)0.71
(105)4.13(14)0.55
Detail YFlangeISO 3019-2
24/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
Installation below the tankPumps below min. fluid level in the tank (standard)
– Fill axial piston pump before startup via the highest case drain port
– Additional measures required for installation position 2 (shaft facing up): with installation position 2, make sure that the pump case is completely full before starting up. Bleed at port R (sizes 10...200) resp. U (sizes 250...1000). An air pocket in the bearing area can cause damage to the pump.
– Recommendation: Fill up suction lines
– Run the pump at low speed until the system is bled completely
– Minimum immersion depth of leakage line in tank: 7.9 in (200 mm) (relative to the min. fluid level in the tank)
Installation and Commissioning NotesGeneralThe pump case must be completely filled with hydraulic fluid during startup and during operation (filling the case chamber). The pump must be started at low speed and no load until the system has been bled completely.
If stopped for an extended period, fluid may drain out of the case through the service lines. When restarting, make sure that the case contains sufficient fluid.
The leakage fluid inside the case chamber must be drained off to the tank through the highest case drain port. The min. suction pressure at port S must not fall below 12 psi (0.8 bar) absolute (see page 5).
Installation positionOptional.
Installation above the tank Pump above minimum fluid level in tank
– Proceed in same way as below the tank installation
– Additional measures for installation positions 1 and 2:If stopped for an extended period, fluid may drain out of the case chamber through the service lines (air enters through the shaft seal). The bearings will therefore not be properly lubricated when the pump is started up again. Fill the axial piston pump before restarting via the highest case drain port.Installation position 2: bleed at port R (sizes 10...200)resp. U (sizes 250...1000).
– Installation position 2 (shaft facing up)
In this installation position the bearings will not be properly lubricated, even if there is still some fluid in the case cham-ber. Putting a check valve (opening pressure 7.25 psi (0.5 bar)) in the leakage line can prevent the system emptying through the line.
– Note: min. admissible presssure at port S(min. suction pressure see page 5 and 8)
T2
R (U)
S
T1
S
T1
S
T2S
7.25
psi
(0.5
bar
)
T1
S
T1
S
T2
R (U)
S
ST2
Installation position 2
Installation position 2
Installation position 1
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 25/28
Notes
26/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
Notes
RA 91 401/07.05 AA2FO Bosch Rexroth Corp. 27/28
Notes
28/28 Bosch Rexroth Corp. AA2FO RA 91 401/07.05
© 2005 Bosch Rexroth Corporation
All rights reserved. Neither this document, nor any part of it, may be reproduced, duplicated, circulated or disseminated, whether by copy, electronic format or any other means, without the prior consent and authorization of Bosch Rexroth Corp.
The data and illustrations in this brochure/data sheet are intended only to descri-be or depict the products. No representation or warranty, either express or imp-lied, relating to merchantability or fitness for intended use, is given or intended by virtue of the information contained in this brochure/data sheet. The information contained in this brochure/data sheet in no way relieves the user of its obligation to insure the proper use of the products for a specific use or application. All products contained in this brochure/data sheet are subject to normal wear and tear from usage.
Subject to change.
Bosch Rexroth CorporationHydraulicsAxial & Radial Piston Units8 Southchase CourtFountain Inn, SC 29644-9018, USATelephone (864) 967-2777Facsimile (864) 967-8900www.boschrexroth-us.com
General Notes– The AA2FO pump is designed to be used in open circuits.
– Project planning, assembly, and startup of the pump require the involvement of trained personnel.
– The working and functional ports are only designed to accommodate hydraulic piping.
– Suction lines may need to be sized bigger than the suction port provided, depending on operation conditions, as required by good design practices. A smooth transition is to be provided in these installation conditions.
– Tightening torques
- The tightening torques specified in this data sheet are maximum values and may not be exceeded (maximum value for screw thread). Manufacturer specifications for the max. permissible tightening torques of the used fittings must be observed!
- For ISO 68 / DIN 13 fastening screws we recommend checking the tightening torque individually according to VDI 2230 Edition 2003.
– The housing temperature rises during and shortly after operation. Take suitable safety precautions (e.g. wear protective clothing).
– The data and information contained herein must be adhered to.