axpo power discuss how operators can optimise their o&m strategy using independent data analysis
TRANSCRIPT
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Independent data analysis, a key factor for managing your wind farm
Asset Management and Optimization, AXPO Power AG (Switzerland)
Giuseppe Madia, Gianmarco Pizza
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Agenda
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• Introduction
• Axpo at a glance
• Wind Asset Management Activities
• Wind Asset Management Strategic Options
• The Asset Management Information Infrastructure
• Architecture
• Objectives
• Application Examples
• Conclusion
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Axpo at a glance
nuclear hydro renewablesCCGT
Axpo is active along the entire value chain:
• Power generation
• Power distribution
• Power trading
• Power sales and services
Swiss energy company owned by the north-eastern Swiss cantons
(ca. 7 GW installed capacity, 4000 employees)
Wind farms
• ca. 300 MW installed capacity
• 17 onshore, in operation
• 1 offshore, under construction
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Financial Management
Energy Management
Technical Asset Management
•Operation 24/7•Troubleshooting, Surveillance•Dispatching
•Scheduled Maintenance•Unscheduled Maintenance•Preventative Maintenance
•Performance Analysis•Condition Monitoring•Continuous Improvement•Benchmarking•Failure Analysis, Energy Loss Analysis•Contract Management•Maintenance Management•Strategic Spares•Manage local Stakeholders•Manage on-site activities•Reporting
•Banks, Insurances, Tax•Budgeting, Controlling, Accounting•Reporting
Strategy
Lo
ca
l,O
n-t
he-
Ass
etC
entr
aliz
ed,
Rem
ote
•Risk Management•Imbalance Management•Hedging, Power Purchase Agreements
•Definition of long-term Asset Strategy •Portfolio Management
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Operation
Maintenance
ACTIVITIES:
Wind Asset Management
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Wind Asset Management
Private / Public / Industrial Investors
Medium / Small Power Utilities
Power Utilities
Investment Funds
Insourced
Technical Asset
Management
Outsourced
Outsourced Insourced
Operation and Maintenance
Strategic Options for Technical Asset Management
Insourcing of some activities along the Asset Management value chain can create additional value for the wind farm Owner.
The implementation of an Asset Management Information Infrastructure represents a crucial step when moving towards insourcing.
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Agenda
17.01.2014 | Page 6
• Introduction
• Axpo at a glance
• Wind Asset Management Activities
• Wind Asset Management Strategic Options
• The Asset Management Information Infrastructure
• Architecture
• Objectives
• Application Examples
• Conclusion
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Auto
matic
Pro
cess
Data Import
Data Storage
Wind Farm 1
Data Processing
Automated data import from different sources
Several pre-processing tasks are performed:•Validation•Mapping•Aggregation
The Server runs the scheduled processes automatically:•Models•Report generation & distribution
Fully customisableapplications and reports, ad-hoc analysis, cost/benefit
Desktop Reports
Analysis
Mobile
Requirements:
•Based on raw data
•Customizable
•Independent from OEM or service provider
•Available anytime & anywhere
•Based on automatic processes
•Include commercial impact for cost/benefit analysis
Wind Farm 2
•Market•Meteo•Manual input•TSO
Central Data Base
Architecture of the Asset Management Information Infrastructure
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The objectives for an Asset Management Information Infrastructure are the following:
- provide the Asset Manager with an OEM independent view of the Asset
- monitor the technical / economical performance of the Asset
- monitor the condition of the Asset and of the Asset components
- identify the main causes of losses such to prioritize remedial interventions
- identify continuous improvement measures based on cost-benefit analysis
- provide the Asset Manager with the information set to manage the Counterparties (Service Providers, TSO etc.)
Objectives
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Application Example: 24/7 Operation Monitoring
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Monitor the status of each WTG (in operation, not in operation due to failure, underperforming, under maintenance).
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Application Example: Logbook Analysis
Information:- Energy loss analysis based on errors stopping the
turbine- Top-10 errors analysis
Benefits:- Identify main energy losses causes and plan corrective
interventions - The Top-10 Errors approach is a «best industry»
practice for continuous asset improvement
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Application Example: Power Curve AnalysisFEBRUARY 2013
Check the performance of each WTG vs. theoretical power curve and identify the cause of underperformance such as :- errors - meteo conditions- grid constrains - operation constrain (e.g. WSM)
AUGUST 2013
The example shows underperformancedue to :- Ice formation on blades- Anemometer not properly working due
to snow and ice
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Application Example: Condition Monitoring
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Breakdown
2 months 15 days
2 months
Temperature is OK Temperature is deviating Breakdown
Main Bearing Temperature
Temperature vs. non-dimensional power before the breakdown
Temperature vs. time
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Application Example: Contractual Availability
Independent calculation allows to ensure full transparency of Bonus/Malus payments
O&M contract(OEM)
Events Logbook
Manual input
Operational data
OWNcontractual availability %
OEM‘scontractual availability % +
-Bonus
LiquidatedDamages
Raw dataIndependent calculation
based on contract formulaComparison with OEM‘s figures
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Conclusions
Independent data analysis represents a key factor for the management of wind farm assets:
- allows the Asset Manager to execute a more effective management of the wind farm which results in a higher value generation
- reduces the information asymmetry between Asset Manager and OEM and allows for an active management of the OEM, thus extracting more value even in a “Full O&M Contract” structure
- a sound asset management information infrastructure (including CMMS) represents an important element to move one step further along the chain of value generation for the wind farm Owner (i.e. insource the maintenance activities).
Insourced
Technical Asset
Management
Outsourced
Outsourced Insourced
Operation and Maintenance
yesterday
today tomorrow