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APX3000/4000

APX4000 APX3000

2009.2.Update

Multi-functional Indexable Cutter

GM breaker

H breaker

H breaker

A d d i t i o n

o f

A P X 4 0 0 0

l o n g c u t t

i n g

e d g e t y p e

A new generation ofhigh performance cutters with coated inserts.MIRACLE

y Low resistance GM breaker inserts for aluminiumalloy machining now available for APX3000 .

y New H breaker inserts now included in theAPX4000

range.y Large corner radius inserts have been added to therange of the tough edge type H breaker inserts forAPX4000 .

y New long cutting edge type now available forAPX4000 !

B055G

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1

VP15TF

VP20RT

APX3000/4000

TF15

0

0.5

1

2

1.5

2.5

APX

APX

15mm 10mm

APX3000 APX4000

(APX3000, APX4000 ) (APX3000, APX4000 ) (APX3000 )

y

P o w e r c o n s u m p

t i o n

[ k w

]

Compe-titor's

Down30%!


a Advanced simulation technology has been utilised to developthe inserts.

a Efficient machining on low rigidity machines and workpiecesis now possible and is ideal for thin wall or extended reachapplications.

Low Cutting Resistance Inserts

a Heat generated during cutting has been reduced due to the APXs special geometry.

a Ideal chip shape formed by the insert for easy disposal.

Ideal Heat Disposal and Chip Control

a Rigidity has been increased by using a larger amount ofbacking metal behind the insert.

a Resistance to corrosion and abrasion on the cutter bodiesmade possible by using a superior high heat resistant alloy and aspecial surface treatment.

a The cutter bodies are designed with through coolant holes toimprove cooling and chip disposal.

High Rigidity Cutter Bodies

Insert Size

a APX3000/4000, an extra long shank type is now available fordifficult to reach applications.

Effective Deep Hole Machining

Low heat generation High heat generation

Competitors

Cutting Simulation

(Long, extra long shank type)

Note) Rake angle when the insert is set in the cutter body.

(Standard shank type)

MIRACLE coated VP15TF has a good balance of wear and fractureresistance. MIRACLE coated VP20RT exhibits excellentperformance for stainless steel machining. TF15 is ideal foraluminium alloy machining. These grades are suitable for a variety ofworkpiece materials.

Max. Depth of Cut Max. Depth of Cut

General UseM breaker

Strong Cutting Edge TypeH breaker

Aluminium alloy machiningGM breaker

Insert Chip BreakerNew H breaker type inserts are available for the APX4000.The GM breaker type inserts for aluminium alloy machining are nowincluded in the APX3000 range.

Rake angle: 25 Rake angle: 7 Rake angle: 25

Long Life Insert Grade

Features

Hardenedsteel

Castiron

Stainlesssteel

Aluminiumalloy

Carbon steelAlloy steel

Double-phasedhelical rake angles

Tough cutting edge(Convex curve)

WorkpieceToolInsertGradeCutting speedFeed per toothWidth of cutDepth of cutSingle insert

: JIS SCM440: APX3000R254SA25SA: AOMT123608PEER-M: VP15TF: 160m/min: 0.2mm/tooth: 6mm: 9mm

WorkpieceToolInsertGradeCutting speedFeed per toothWidth of cutDepth of cut


Power consumption comparison

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2

0.032mm

APX

APX

0.021mm

0 0.1 0.210 20 30 40 50 0.3 0.4 0.5 0.6 0.7 0.8

0.25

0.2

0.15

0.1

0.05

0

APX

y

y

The unique insert geometry allows aconsistent and accurate vertical wallto be produced.

Competitor's

a The APX is highly effective in various 3-D machining operations, including steep ramping angle capabilities.

Wall Surface Accuracy

Wear Resistance Fracture Resistance

Fracture

Feed per tooth (mm/tooth)Cutting length (m)

Competitor's F l a n

k w e a r

( m m

)

x Ramping

zShoulder Milling

c Pocketing

m Face milling b Slot millingn Helical cutting

v 3-D copying

Effective Multi-functional Machining

Cutting Performance

WorkpieceToolInsertGradeCutting speedFeed per toothWidth of cutDepth of cut


WorkpieceTool

InsertGradeCutting speed

: JIS S55C: APX3000R253SA25SA

: AOMT123608PEER-M: VP15TF: 160m/min

Width of cutDepth of cut

Air blow

: 5mm: 5mm

WorkpieceTool

InsertGradeCutting speed

: JIS SCM440: APX3000R253SA25SA

: AOMT123608PEER-M: VP15TF: 200m/min

Feed per toothWidth of cut

Depth of cut Air blow

: 0.2mm/tooth: 3mm

: 5mm

Competitor's

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: Inventory maintained.a

3

APX3000 D 4

L1

D 1

10L2

D 4

L1

D 1

L210

L1

D 1

D 4

L210

D4D1

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

aa

a

a

a

a

a

a

a

a

a

a

a

aa

a

a

a

a

a

a

a

a

a

a

a

a

11

2223323444345

3567822223232

3232222323232

3

1214

16182020222525252830323232

40404050631820222525282832

32353518202225252828323235

35

1616

16162020202525252532323232

32323232321620202525252532

32323216202025252525323232

32

66

1511

99766644333

22211

119766443

333

11976644333

3

TPS25TPS25

TPS25TPS25TPS25TPS25TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1

TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1TPS25TPS25TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1

TPS25 1TPS25 1TPS25 1TPS25TPS25TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1TPS25 1

TPS25 1

105009000

20900196001850018500176001640016400164001550014900144001440014400

12800128001280011300100001960018500176001640016400155001550014400

14400137001370019600185001760016400164001550015500144001440013700

13700

TIP07FTIP07F

TIP07FTIP07FTIP07FTIP07FTIP07FTIP07FTIP07FTIP07FTIP07FTIP07FTIP07FTIP07FTIP07F



TIP07F

MK1KSMK1KS

MK1KSMK1KSMK1KSMK1KSMK1KSMK1KSMK1KSMK1KSMK1KSMK1KSMK1KSMK1KSMK1KS



MK1KS

AOGT1236pp PEFR-GM

AOMT1236pp PEER-p

L1 L2

8585

8585

100100115115115115115125125125125

125125125125125120150150170170170170190

190190190180200200220220220220260260260

260

2525

25253030303535353545454545

45454545452560307070353590

90454525703080803535

10010045

45

% () (min -1)R

APX3000R 121SA16SA 141SA16SA

162SA16SA 182SA16SA 202SA20SA 203SA20SA 223SA20SA 252SA25SA 253SA25SA 254SA25SA 284SA25SA 304SA32SA 323SA32SA 324SA32SA 325SA32SA

403SA32SA 405SA32SA 406SA32SA 507SA32SA 638SA32SAAPX3000R 182SA16LA 202SA20LA 222SA20LA 252SA25LA 253SA25LA 282SA25LA 283SA25LA 322SA32LA

323SA32LA 352SA32LA 353SA32LAAPX3000R 182SA16ELA 202SA20ELA 222SA20ELA 252SA25ELA 253SA25ELA 282SA25ELA 283SA25ELA 322SA32ELA 323SA32ELA 352SA32ELA

353SA32ELA

11

2322322232222

3333332322332

2333232233223

3

*

y


Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel

Shank TypeFig. 1

(Max. Depth of Cut)

Fig. 2

(Max. Depth of Cut)

Fig. 3

(Max. Depth of Cut)

(Note 1 ) When using inserts with corner radius Re > 2.0, machining of the holder is required as shown on page 5.(Note 2 ) The maximum allowable spindle speeds are set to ensure tool and insert stability.(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.

* Clamp Torque (N m ) : TPS25=1.0, TPS25 1=1.0

Right hand tool holder only.

Order Number Dimensions (mm)

Clamp Screw Wrench Insert Anti-seizureLubricant

Max.Ramping Angle

Max.SpindleSpeed

T y p e

( F i g

. )

T y p e

S t o c

k

N u m b e r o f T e e t h

S t a n

d a r d

L o n g

S h a n

k

E x

t r a

L o n g

S h a n

k

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4

*

&32, &40

&50, &63

&80

&100

HSC08030H10030H12035H16040H

D1

y

y

L1D1R

a

a

a

a

a

a

5

6

7

8

9

11

32

40

50

63

80

100

40

40

40

40

50

63

3

2

2

1

1

0.5

0.2

0.3

0.4

0.7

1.3

2.2

TPS251

TPS251

TPS251

TPS251

TPS251

TPS251

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

L7 L8

18

18

20

20

26

32

5.6

5.6

6.3

6.3

6

8

% ()

APX3000-032A05RA

-040A06RA

-050A07RA

-063A08RA

R08009CA

R10011DA

W1D8

9

9

11

11

13

17

8.4

8.4

10.4

10.4

9.5

12.7

D9

16

16

22

22

25.4

31.75

D11

14

14

17

17

20

26

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

AOGT1236pp PEFR-GM

AOMT1236pp PEER-p

D12 (kg )

30

34

45

55

70

80

1

1

1

1

1

1

C H A.RR.R

:0:+7 +21:+15 +27

TI

:+15 +27:+7 +21

M

2

2

3

3

4

4

4

5

5

6

a

a

a

a

a

a

a

a

a

a

16

18

20

22

25

28

30

32

35

40

APX3000R162M08A30

182M08A30

203M10A30

223M10A30

254M12A35

284M12A35

304M16A40

325M16A40

355M16A40

406M16A40

8.5

8.5

10.5

10.5

12.5

12.5

17

17

17

17

13

13

18

18

21

21

29

29

29

29

48

48

49

49

57

57

63

63

63

63

30

30

30

30

35

35

40

40

40

40

H1

10

10

14

14

19

19

24

24

24

24

M8

M8

M10

M10

M12

M12

M16

M16

M16

M16

0.1

0.1

0.1

0.1

0.2

0.2

0.3

0.3

0.3

0.3

TPS25

TPS25

TPS25

TPS25

TPS25-1

TPS25-1

TPS25-1

TPS25-1

TPS25-1

TPS25-1

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

D1 D4 D5 L1 L2

6

6

6

6

6

6

6

6

6

6

L11R

u

u

u

u

u

u

u

u

u

u

(kg)

AOGT1236pp PEFR

-GM

AOMT1236pp PEER-p

14400

12800

11300

10000

8800

7800

(min -1)

*

D 8D 11

D 12

D 9

W1

D 1

L 1

L 8

L 7

1 0

H1L2L1

10

D 4

D 5

MA

A

D 1

Fig. 1



( M a x .

D e p t h o f C u

t )Arbor Type

Screw-in Type

Clamping BoltOrder Number Geometry


ClampScrew Wrench Insert

Anti-seizureLubricant

(Max. Depth of Cut)

SECTION A-A


Dimensions (mm)Order Number

Wrench InsertClampScrew Anti-seizure

Lubricant

Note) For screw-in type arbors, refer to page 15.

* Clamp Torque (N m ) : TPS25=1.0, TPS25 1=1.0

(Note 1 ) When using inserts with corner radius Re > 2.0, machining of the holder is required as shown on page 5.(Note 2 ) The maximum allowable spindle speeds are set to ensure tool and insert stability.

(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.* Clamp Torque (N m ) : TPS25 1=1.0

Max.Spindle

Speed

S t o c k

N u m b e r o

f T e e

t h

S t o c

k


C o o

l a n

t H o

l e

T y p e

( F i g

. )

M a x

. R a m p

i n g

A n g

l e

M a s s

M a s s

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5

APX3000

R=Re0.5mm

ReR

S 1

11 F 1

L 2

Re

L1

S 1

11 F 1

L 2

Re

L1

11

S 1

F 1

L 2

Re

L1

L1 L2

V P 1 5 T

F

V P 2 0 R

T ReF1S 1

12

12

12

12

12

12

12

12

1212

6.6

6.6

6.6

6.6

6.6

6.6

6.6

6.6

6.66.6

3.6

3.6

3.6

3.6

3.6

3.6

3.6

3.6

3.63.6

1.8

1.6

1.2

1.0

0.8

0.4

0.4

0.4

0.40.4

0.2

0.4

0.8

1.0

1.2

1.6

2.0

2.4

3.03.2

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

T F 1 5

a

a

a

12

12

6.6

6.6

3.6

3.6

1.6

1.2

0.4

0.8

AOMT 123602PEER-M

123604PEER-M

123608PEER-M

123610PEER-M

123612PEER-M

123616PEER-M

123620PEER-M

123624PEER-M

123630PEER-M

123632PEER-M

AOMT 123604PEER-H

123608PEER-H

12

12

12

6.6

6.6

6.6

3.6

3.6

3.6

1.8

1.6

1.2

0.2

0.4

0.8

AOGT 123602PEFR-GM

123604PEFR-GM

123608PEFR-GM

a

a

a

a


When using inserts with corner radius Re > 2.0, pleasemachine the holder with a radius form as shown on theright.

APX3000: Use of inserts with large corner radii

R : Holder end radiusRe : Insert corner radius

Insert

Shape Order Number

Coated Carbide

Geometry

Dimensions (mm)Stock

General Use

M breaker

Strong CuttingEdge Type

H breaker

Aluminium Alloy MachiningGM breaker

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6

P

K

H

N

VP15TF

M

& 12 & 16 & 18 & 25 & 28 & 100

ae(mm) (mm)(m/min) (mm) (mm)

ap fz ap fz ap fz

4 4 7

22 5

4

44 7

22 5

4

44 7

22 5

4

44 7

22 5

4

44 7

22 5

4

44 7

2

2 5

4

44 7

44 7

5

0.150.10

0.150.10

0.10

0.150.10

0.150.10

0.10

0.150.10

0.150.10

0.10

0.150.10

0.150.10

0.10

0.100.07

0.100.07

0.07

0.100.07

0.100.07

0.07

0.150.100.150.10

0.10

vc

230(180 270 )

220(170 260 )

180(140 210 )

180(140 210 )

170(130 200 )

140(110 160 )

180(140 210 )

170(130 200 )

140(110 160 )

180(140 210 )

170(130 200 )

140(110 160 )

130(100 150 )

120 (90 140 )

100 (80 120 )

90 (70 100 )

85 (60 100 )

70(50 80 )

500(200 1000 )

500(200 1000 )

500(200 1000 )

55 77 8.5

8.5 10 3

3 5.55.5 88 10

44 10

55 77 8.58.5 10

33 5.55.5 88 10

44 10

55 77 8.58.5 10

33 5.55.5 88 10

44 10

55 77 8.5

8.5 10 3

3 5.55.5 88 10

44 10

55 77 8.58.5 10

33 5.55.5 88 10

44 10

55 77 8.5

33 5.5

4

44 7

44 7

5

0.250.200.15

0.100.250.200.150.100.150.100.250.200.150.100.250.200.150.10

0.150.100.200.150.100.070.200.150.100.070.100.070.250.200.15

0.100.250.200.150.100.150.100.200.150.100.070.200.150.100.07

0.100.070.150.100.070.150.10

0.07

0.250.150.200.10

0.15

55 77 8.5

8.5 10 3

3 5.55.5 88 10

33 7

55 77 8.58.5 10

33 5.55.5 88 10

33 7

55 77 8.58.5 10

33 5.55.5 88 10

33 7

55 77 8.5

8.5 10 3

3 5.55.5 88 10

33 7

55 77 8.58.5 10

33 5.55.5 88 10

33 7

55 7

3

3

44 7

44 7

5

0.200.150.10

0.070.200.150.100.070.100.070.200.150.100.070.200.150.100.07

0.100.070.200.150.100.070.200.150.100.070.100.070.200.150.10

0.070.200.150.100.070.100.070.200.150.100.070.200.150.100.07

0.100.070.150.10

0.15

0.07

0.200.100.200.10

0.10

VP15TF

VP20RT

VP15TF

VP15TF

VP15TF

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.5D 1

0.75D 1

180 350HB

40 55HRC

TF15

y

< 180HB

< 270HB

Recommended Cutting Conditions

Work Material Hardness InsertGrade

Width of Cut Depth of Cut Feed per ToothDepth of Cut Feed per ToothDepth of Cut Feed per Tooth

Mild Steel

Carbon Steel Alloy Steel

Stainless Steel

Cast IronTensile

Strength< 350MPa

Ductile Cast IronTensile

Strength< 800MPa

(mm/tooth)

CuttingSpeed

(mm/tooth) (mm/tooth)

Hardened Steel

Aluminium Alloy

(Note 1 ) These cutting conditions are a guide to the standard shank type and the arbor type. Please make adjustments according to the machining conditions.(Note 2 ) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. . When using the long shank type and extra long shank type. . When using long tool overhang with the standard or arbor type. . When the application has poor clamping rigidity or when using a low rigidity machine.(Note 3 ) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.(Note 4 ) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.

Cutting Conditions for Shoulder Milling

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7

APX3000

%

tan %

D1

ap

ap

D1 D1

L=

L

D1

121416182022252830323540506380

100

66

1511

976443321110.5

95953751638195

143143190190286572572572

1145

22263034384248545862687898

124158198

2.52.5955564.54.54.5442221

20.524.52832364046525660667696

122156196

2274.54.54.554443.53.52221

14182125293339454953596989

115149189

0.5122223222222221

P

K

VP15TF

VP15TF

VP20RT

VP15TF

VP15TF

VP15TF

TF15

M

H

N

D1

D1

D1

D1

D1

D1

D1

& 12 & 16 &18 & 25 &28 & 100

ae ap fzvc ap fz ap(mm) (mm)(m/min) (mm) (mm)

fz

3

3

3

3

3

3

5

33 5

33 5

33 5

33 5

33 5

3

5

0.10

0.10

0.10

0.10

0.07

0.07

0.10

0.100.070.100.070.100.070.100.070.100.07

0.07

0.15

44 7

44 7

44 7

44 7

44 7

4

5

180(140 210 )

140(110 160 )

140(110 160 )

140(110 160 )

100 (80 120 )

70(50 80 )

500(200 1000 )

0.100.070.100.070.100.070.100.070.100.07

0.07

0.20

180 350HB

40 55HRC

L

y

y

a a

%()(mm) (mm) (mm) (mm) (mm)(mm) (mm)(mm)

< 180HB

< 270HB

Cutting Conditions for Slot Milling

Ramping/Helical Cutting

Refer to the table below for cutting conditions. For feed per tooth and cutting speed,follow the cutting conditions for slot milling.

Cutting EdgeDiameter

Ramping Helical Cutting (Blind Hole, Flat Bottom ) Helical Cutting (Through Hole )

MaximumRamping Angle

MinimumDistance *1 MaximumHole Diameter *2 MaximumPitch

P max.

MaximumPitch

P max.

MinimumHole Diameter

DH min.

MaximumPitch

P max.


DH min.

Ramping Helical Cutting Blind holes,Flat bottom

Through holes

*1) L (=10/tan % ). Cutters moving distance until depth of cut reaches 10mm at a maximum ramping angle. *2) In case nose radius of 0.8mm. Other nose that, find with the below formula.

{(cutting edge diameter D 1) (nose radius) 0.2)} x 2Note ) When machining highly ductile materials with ramping angles above, chips could be continuous.

In this case, decrease the ramping angle or feed per tooth.

Work Material Hardness InsertGrade

Width of Cut Depth of Cut Feed per ToothDepth of Cut Feed per ToothDepth of Cut Feed per Tooth

Mild SteelCarbon Steel Alloy Steel

Stainless Steel

Cast Iron

Ductile Cast Iron

Tensile Strength< 350MPa


(mm/tooth)

CuttingSpeed

(mm/tooth) (mm/tooth)

Hardened Steel

Aluminium Alloy

(Note 1 ) These cutting conditions are a guide to the standard shank type and the arbor type.

Please make adjustments according to the machining conditions.(Note 2 ) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases. . When using the long shank type and extra long shank type. . When using long tool overhang with the standard or arbor type. . When the application has poor clamping rigidity or when using a low rigidity machine.(Note 3 ) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.(Note 4 ) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.

DH max.

Pitch(P )

Pitch(P )

Holediameter

(DH)

Holediameter

(DH)


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8

APX4000 D 4

D 4

D 1

D 1

L1

L1

L2

L2

15

15

D4D1

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

2

2

3

3

4

4

5

4

6

2

2

2

3

2

3

2

3

42

2

2

3

2

3

2

3

4

25

32

32

40

40

50

50

63

63

25

28

32

32

35

35

40

40

4025

28

32

32

35

35

40

40

40

25

32

32

32

32

32

32

32

32

25

25

32

32

32

32

32

32

3225

25

32

32

32

32

32

32

32

11

7

7

6

6

4

4

3

3

11

9

7

7

6

6

6

6

611

9

7

7

6

6

6

6

6

TPS4

TPS4

TPS4

TPS43

TPS43

TPS43

TPS43

TPS43

TPS43

TPS4

TPS4

TPS4

TPS4

TPS4

TPS4

TPS43

TPS43

TPS43TPS4

TPS4

TPS4

TPS4

TPS4

TPS4

TPS43

TPS43

TPS43

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15WTIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KSMK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

AOMT1848pp PEER- p

L1 L2

115

125

125

125

125

125

125

125

125

170

170

190

190

190

190

190

190

190220

220

260

260

260

260

260

260

260

35

45

45

45

45

45

45

45

45

35

35

45

45

45

45

45

45

4580

35

100

100

45

45

45

45

45

% ()R

APX4000R 252SA25SA

322SA32SA

323SA32SA

403SA32SA

404SA32SA

504SA32SA

505SA32SA

634SA32SA

636SA32SA

APX4000R 252SA25LA

282SA25LA

322SA32LA

323SA32LA

352SA32LA

353SA32LA

402SA32LA

403SA32LA

404SA32LAAPX4000R 252SA25ELA

282SA25ELA

322SA32ELA

323SA32ELA

352SA32ELA

353SA32ELA

402SA32ELA

403SA32ELA

404SA32ELA

1

1

1

2

2

2

2

2

2

1

2

1

1

2

2

2

2

21

2

1

1

2

2

2

2

2

18900

16300

16300

14200

14200

12400

12400

10800

10800

18900

17700

16300

16300

15400

15400

14200

14200

1420018900

17700

16300

16300

15400

15400

14200

14200

14200

(min -1)

y

*


Fig. 1

Fig. 2

Shank Type

(Max. Depth of Cut)

(Max. Depth of Cut)


Order Number

Dimensions (mm)

Clamp Screw Wrench Insert Anti-seizureLubricant

Max.Ramping Angle


* Clamp Torque (N m ) : TPS4=3.5, TPS43=3.5

S t a n

d a r d

L o n g

S h a n

k

E x

t r a

L o n g

S h a n

k

T y p e

S t o c

k


T y p e

( F i g

. )

Max.SpindleSpeed

8/14/2019 b055g_200902

10/20

9

APX4000

R D 1 D4 L1 L2 ap

40

40

50

50

42

42

50.8

50.8

160

160

160

190

80

80

80

110

56

56

56

84

AOMT1848pp PEER- p

TPS43 TIP15W

TPS43 TIP15W

TPS43 TIP15W

TPS43 TIP15W

APX4KR4008SA42S056A

4012SA42S056A

5012WA508S056A

5018WA508M084A

a

a

a

a

2

3

3

3

8

12

12

18

N E W

MK1KS

MK1KS

MK1KS

MK1KS

y

*1*1

*2

L1

D 4

L2

D 1

ap

Long Cutting Edge Shank Type


Light A lloy Cast Iron Stainless SteelCarbon Steel Alloy Steel Hardened Steel

(Max. Depth of Cut)



InsertClamp Screw Wrench

*2 Clamp Torque (N m ) : TPS43=3.5

*1 Combination Type


(Note 1 ) When using inserts with corner radius Re > 2.0, machining of the holder is required as shown on page 11.(Note 2 ) For recommended cutting conditions, please refer to page 14.(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.

S t o c

k

N u m b e r o f F l u t e s

T o t a l


8/14/2019 b055g_200902

11/20

10

&40&50, &63

&80&100&125&160

z

x

HSC08030H10030H12035H16040H

MBA20040H24045H

D1

C H A.RR.R

:0:+15 +22:+21 +28

TI

:+21 +28:+15 +22

L1D1R

a

a

a

a

a

a

a

4

5

6

7

8

9

10

40

50

63

80

100

125

160

40

40

40

50

63

63

63

6

4

3

2

1.5

1

1

0.2

0.3

0.5

1.2

2.1

3.3

4.8

TPS43

TPS43

TPS43

TPS43

TPS43

TPS43

TPS43

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

L7 L8

18

20

20

26

32

40

40

5.6

6.3

6.3

6

8

10

11

% ()

APX4000-040A04RA

-050A05RA

-063A06RA

R08007CA

R10008DA

R12509EA

R16010FA

W1D8

9

11

11

13

17

56

72

8.4

10.4

10.4

9.5

12.7

15.9

19

D9

16

22

22

25.4

31.75

38.1

50.8

D11

14

17

17

20

26

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

AOMT1848pp PEER- p

D12 (kg )

34

45

50

70

80

100

100

1

1

1

1

1

2

2

14200

12400

10800

9300

8100

7100

6100

(min -1)

y

*

z x

1 5

D 12

D 1D 1

D 12D 9

D 8D 8D 11

D 9W1W1

L 1

L 8

L 7

L 7

D 8

1 5 L

1

L 8

Fig. 1 Fig. 2


Arbor Type

Clamping BoltOrder Number Geometry

( M a x .

D e p t h o f C u

t )

( M a x .

D e p t h o f C u

t )


ClampScrew Wrench Insert



Max.SpindleSpeed


* Clamp Torque (N m ) : TPS43=3.5

T y p e

( F i g

. )

M a x .

R a m p

i n g

A n g

l e

M a s s

S t o c

k

N u m

b e r o

f T e e

t h

8/14/2019 b055g_200902

12/20

11

R=Re1.0mm

APX4000

L1 L2

V P 1 5 T F

V P 2 0 R T ReF1S 1

18

18

18

18

18

18

9

9

9

9

9

9

4.8

4.8

4.8

4.8

4.8

4.8

1.8

1.4

1.0

0.8

0.4

0.4

0.4

0.8

1.0

1.2

1.6

2.0

a

a

a

a

a

a

a

a

AOMT 184804PEER-M

184808PEER-M

184810PEER-M

184812PEER-M

184816PEER-M

184820PEER-M

18

18

18

18

18

18

9

9

9

9

9

9

4.8

4.8

4.8

4.8

4.8

4.8

1.8

1.4

0.4

0.4

0.4

0.8

3.2

4.0

5.0

6.35

a

a

a

a

a

a

a

a

AOMT 184804PEER-H

184808PEER-H

184832PEER-H

184840PEER-H

184850PEER-H

184864PEER-H

2

2

2

32

3

3

4

a

a

a

a

a

a

a

a

25

28

32

3235

35

40

40

APX4000R252M12A35

282M12A35

322M16A40

323M16A40 352M16A40

353M16A40

403M16A40

404M16A40

12.5

12.5

17

1717

17

17

17

23.5

23.5

28.5

28.528.5

28.5

28.5

28.5

57

57

63

6363

63

63

63

35

35

40

4040

40

40

40

6

6

6

66

6

6

6

19

19

24

2424

24

24

24

M12

M12

M16

M16M16

M16

M16

M16

0.2

0.2

0.3

0.30.3

0.3

0.3

0.3

TPS4

TPS4

TPS4

TPS4TPS4

TPS4

TPS43

TPS43

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

R

AOMT1848pp PEER- p

u

u

u

u

u

u

u

u

MH1D1 D4 D5 L1 L2 L11 (kg)

y

*

S 1

15 F 1

L 2

Re

L1

S 1

15 F 1

L 2

Re

L1

ReR

D 4

D 5

M

H1L2L1

A

A15

D 1

Insert

Shape Order Number

CoatedStock

Geometry

Dimensions (mm)

Strong CuttingEdge Type

H breaker

General Use

M breaker

When using inserts with corner radius Re > 2.0, pleasemachine the holder with a radius form as shown on theright.

APX4000: Use of inserts with large corner radii

R : Holder end radiusRe : Insert corner radius

Screw-in Type

(Max. Depth of Cut)

SECTION A-A



Wrench InsertClampScrew Anti-seizure

Lubricant

Note) For screw-in type arbors, refer to page 15.

* Clamp Torque (N m ) : TPS4=3.5, TPS43=3.5


M a s s

S t o c

k


C o o

l a n

t H o

l e

8/14/2019 b055g_200902

13/20

12

70

85(60 100 )

90(70 100 )

180(140 210 )

170(130 200 )

140(110 160 )

170(130 200 )

120(90 140 )

130(100 150 )

100(80 120 )

170(130 200 )

180(140 210 )

140(110 160 )

P

K

H

S

M

55 7.5

7.5 1010 12.5

12.5 15 5

5 7.57.5 1010 12.5

12.5 15 5

5 1010 15

55 7.5

7.5 1010 12.5

12.5 15 5

5 7.57.5 1010 12.5

12.5 15 5

5 1010 15

55 7.5

7.5 1010 12.5

12.5 15 5

5 7.57.5 1010 12.5

12.5 15 5

5 1010 15

55 7.5

7.5 1010 12.5

12.5 15 5

5 7.57.5 1010 12.5

12.5 15 5

5 1010 15

55 7.5

7.5 1010 12.5

12.5 15 5

5 7.57.5 1010 12.5

12.5 15 5

5 1010 15

55 7.5

7.5 10 5

5 7.5 5 5

5 7.57.5 10

2

0.30.250.20.15

0.10.30.250.20.150.10.20.150.10.30.250.20.150.10.30.250.20.150.10.20.150.10.30.250.20.150.10.30.250.20.150.10.20.150.1

0.30.250.20.150.10.30.250.20.150.10.20.150.10.250.20.150.10.070.250.20.150.10.070.20.150.10.150.10.070.10.070.070.150.10.05

0.1

0.30.250.20.15

0.10.30.250.20.150.10.20.150.10.30.250.20.150.10.30.250.20.150.10.20.150.10.250.20.150.10.070.250.20.150.10.070.150.10.07

0.30.250.20.150.10.30.250.20.150.10.20.150.10.250.20.150.10.070.250.20.150.10.070.20.150.10.150.10.070.10.070.070.10.05

0.05

0.250.20.150.1

0.070.250.20.150.10.070.150.10.070.250.20.150.10.070.250.20.150.10.070.150.10.070.250.20.150.10.070.250.20.150.10.070.150.10.07

0.250.20.150.10.070.250.20.150.10.070.150.10.070.250.20.150.10.070.250.20.150.10.070.150.10.070.150.10.070.10.070.070.10.05

0.05

VP15TF

VP20RT

VP15TF

VP15TF

VP15TF

& 25 & 40 & 50 & 80 & 100 & 160

ae ap fz

vc

180(140 210 )

140(110 160 )

40 55HRC

< 270HB

< 180HB

< 350HB VP20RT

VP20RT

180 350HB

VP15TF

230(180 270 )

220(170 260 )

180(140 210 )

40(30 60 )

30(20 40 )

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.5D 1

0.75D 1

0.25D 1

0.25D 1

y

(mm) (mm)(m/min)


Stainless Steel

Cast Iron

Ductile Cast Iron

Hardened Steel

Ti Alloy

Heat Resistant Alloy

TensileStrength< 350MPa

TensileStrength< 800MPa


Work Material Hardness InsertGradeWidth of Cut Depth of Cut

Feed per ToothCutting Speed

(mm/tooth)

Mild Steel

Recommended Cutting ConditionsCutting Conditions for Shoulder Milling

8/14/2019 b055g_200902

14/20

3

%

tan %

D1

ap

apL=

L

D1 D1

y

y

a a

2528323540506380

100125160

11 9 7 6 6 4 3 2 1.5 1 1

85105135158158238318477636954954

485462687898

124158198248318

14121110121010

8868

455159657595

121155195245315

121110

911

998768

323846526282

108142182232302

44557776657

140(110 160 )

P

K

VP15TF

VP15TF

VP20RT

VP15TF

VP15TF

VP15TF

VP20RT

VP20RT

M

H

S

55 7.5

7.5 10 5

5 7.57.5 10

55 7.5

7.5 10 5

5 7.57.5 10

55 7.5

7.5 10

5

5

1

0.150.10.070.150.10.070.150.10.070.150.10.070.150.10.07

0.07

0.05

0.05

0.150.10.070.150.10.070.150.10.070.150.10.070.150.10.07

0.07

0.05

0.05

0.150.10.070.150.10.070.150.10.070.150.10.070.150.10.07

0.07

0.05

0.05

D1

D1

D1

D1

D1

D1

D1

D1

100(80 120 )

140(110 160 )

140(110 160 )

180(140 210 )

& 25 & 40 &50 & 80 &100 & 160

ae apvcfz

D1(mm)

L(mm)%() (mm) (mm) (mm)(mm) (mm)(mm)

< 180HB

180 350HB

70(50 80 )

40(30 60 )

30(20

40

)

40 55HRC

< 350HB

*1 *2


Ramping/Helical Cutting

Ramping Helical Cutting

Refer to the table below for cutting conditions. For feed per tooth and cutting speed,follow the cutting conditions for slot milling.

Ramping Helical Cutting (Blind Hole, Flat Bottom ) Helical Cutting (Through Hole )

Blind holes,Flat bottom Through holes

*1) L (=15/tan % ). Cutters moving distance until depth of cut reaches 15mm at a maximum ramping angle. *2) In case nose radius of 0.8mm. Other nose that, find with the below formula.

{(cutting edge diameter D 1) (nose radius) 0.2)} x 2Note ) When machining highly ductile materials with ramping angles above, chips could be continuous.

In this case, decrease the ramping angle or feed per tooth.

Mild Steel


Stainless Steel

Cast Iron

Ductile Cast Iron

Hardened Steel

Ti Alloy





Work Material Hardness InsertGradeWidth of Cut Depth of Cut

Feed per Tooth

(mm) (mm)

Cutting Speed

(m/min)(mm/tooth)

Cutting EdgeDiameter Maximum

Ramping AngleMinimumDistance

MaximumHole Diameter

MaximumPitch

P max.

MaximumPitch

P max.


DH min.

MaximumPitch

P max.


DH min.DH max.

< 270HB

Pitch(P )

Pitch(P )

Holediameter

(DH)

Holediameter

(DH)


8/14/2019 b055g_200902

15/20

10

y

P

K

H

S

M

0.250.2 0.250.2 0.250.2 0.250.2 0.250.2 0.250.2 0.30.25 0.250.2 0.250.2 0.20.15 0.150.10.10.050.150.1 0.150.1

20508020508020508020508010508010508010508010508010508010508020501020105080105080

200

(160 250 )

160(120 200 )

160(120 200 )

120(100 140 )

160(120 200 )

120

(100 140 )

160(120 200 )

120(100 140 )

120(100 140 )

100(80 120 )

40(30 60 )

30(20 40 )

80(60 100 )

50(40 60 )

0.250.2 0.250.2 0.250.2 0.250.2 0.250.2 0.250.2 0.30.25 0.250.2 0.250.2 0.20.15 0.10.050.05 0.150.1 0.150.1

0.20.150.10.20.150.10.20.150.10.20.150.10.20.150.10.20.150.10.250.20.150.20.150.10.20.150.10.150.10.07 0.10.07 0.10.07

0.15D 1

0.3D 1

0.15D 1

0.3D 1

0.15D 1

0.3D 1

0.15D 1

0.3D 1

0.15D 1

0.3D 1

0.15D 1

0.15D 1

0.15D 1

0.3D 1

& 40

y

P

K

M

H

20502050105010501050

50

20

1050

0.20.150.150.10.1 0.250.20.150.1

0.05

0.05

0.07

0.20.150.150.10.1 0.250.20.150.1

0.05

0.05

0.07

0.15 0.1 0.07 0.20.150.1

D1

D1

D1

D1

D1

D1

D1

D1

< 200HB

< 180HB

180 350HB

40 55HRC

< 350HB

140(120 160 )

100 (80 120 )

100(80 120 )

120(100 140 )

100(80 120 )

50(40 60 )

& 40

VP20RT

VP20RT

S 40(30 60 )

30(20 40

)

VP20RT

VP20RT

(mm) (mm)(m/min)ae apvc

(mm) (mm)(m/min)ae apvc

Cutting Conditions for Shoulder Milling

Recommended Cutting Conditions (Long cutting edge type )

Mild Steel


Stainless Steel

Cast Iron

Ductile Cast Iron

< 180HB

< 200HB

< 350HB

Hardened Steel



Work Material Hardness InsertGrade, TypeWidth of Cut Depth of Cut


(mm/tooth)

40 55HRC

180 350HB

fz

VP15TFLow Resistance

Type

VP15TFLow Resistance

Type

VP20RTLow Resistance

Type

VP15TFStrong Cutting

Edge Type


Edge Type


Edge Type

&50 Length of cut 56mm &50 Length of cut 84mm


Mild Steel


Stainless Steel

Cast Iron

Ductile Cast Iron

Hardened Steel



Work Material HardnessWidth of Cut Depth of Cut


(mm/tooth)fz

VP15TFStrong Cutting Edge Type



VP15TFLow Resistance Type

VP15TFLow Resistance Type

VP20RTLow Resistance Type

&50 Length of cut 56mm &50 Length of cut 84mm

Insert

Grade, Type

Ti Alloy


Ti Alloy


14

8/14/2019 b055g_200902

16/20

15

a

a

APX3000/4000

L2L1 H1

D 4

D 5

D 9

M

L2L10

D 5

D 9

MBT30

L2L10

D 5

D 9

MBT40

L2L10

D 5

D 9

6 3

M

C4

HSK63A

a

D9 D4 D5 L1 L2 H1 Ma

a

a

a

a

a

a

a

8.5 8.510.510.512.512.51717

1616202025253232

14.514.518.518.523.523.528.528.5

100200120220125245140280

1010101010101515

1010141419192424

M8M8M10M10M12M12M16M16

SC16M08S100S 08S200LSC20M10S120S 10S220LSC25M12S125S 12S245LSC32M16S140S 16S280LSC16M08S100SW 08S200LWSC20M10S120SW 10S220LW

SC25M12S125SW 12S245LWSC32M16S140SW 16S280LW

a

a

a

a

a

a

a

a

8.5 8.510.510.5

12.512.51717

16162020

25253232

14.514.518.518.5

23.523.528.528.5

100200120220

125245140280

10101010

10101515

10101414

19192424

M8M8M10M10

M12M12M16M16

SC16M08S10-BT30 20M10S10-BT30 25M12S10-BT30 32M16S10-BT30

8.510.512.517.0

14.518.523.528.5

M8M10M12M16

D9 D5

32323232

L10

10101010

L2 M

a

a

a

a

SC16M08S10-BT40 20M10S10-BT40 25M12S10-BT40

32M16S10-BT40

8.510.512.5

17.0

14.518.523.5

28.5

M8M10M12

M16

D9 D5

373737

37

L10

101010

10

L2 M

a

a

a

a

SC16M08S22-HSK63A 20M10S24-HSK63A

25M12S27-HSK63A 32M16S28-HSK63A

8.510.5

12.517.0

14.518.5

23.528.5

M8M10

M12M16

D9 D5

4850

5354

L10

2224

2728

L2 M

a

a

aa

a

y Screw-in arbor



Straight Shank Arbor


BT30 Shank Arbor

BT40 Shank Arbor


HSK63A Shank Arbor


T y p e

S t o c

k

S t o c

k

S t o c

k

S t o c

k

S t e e

l S h a n

k

C a r b

i d e

S h a n

k


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16

M8

M10

M12

M16

23468090

10141924

Screw Size Recommended Torque(N m )Wrench Size

(mm)

z Thoroughly clean the clamp section of the head and the arbor with an air blower or brush beforeinstallation.

x Tighten the head at the recommended torque and ensure that there is no gap between the headand arbor.

a Cutting tools become extremely hot during cutting. Never touch them with bare hands after operation as this mayproduce risk of injuries or burns.

a Do not handle the cutting tools with bare hands as this may cause injuries.

How to Install the Screw-in Head

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17

APX3000/4000

12

14

16

19500

18

17000

20

15000

22

14000

25

12000

28

11000

30

10000

32

9500

35

9000

40

7500

50

6000

63

5000

80

3500

100

3000

125

2500

160

1500

APX3000R325SA32SA

AOMT123608PEER-M(VP20RT

)

130

0.2

0.25

28

APX3000R325SA32SA

AOMT123608PEER-H(VP20RT

)

160

0.06

2

25

APX4000R08007CA

AOMT184808PEER-M(VP15TF

)

165

0.15

3

50

APX4000R404SA32SAAOMT184808PEER-M(VP15TF)

190

0.25

10

5


150

0.05

1.5

1.5


150

0.15

5

30


150

0.12

3

1025

APX3000R203SA20SAAOMT123608PEER-H(VP15TF)

244

0.13

3

20

M/C-BT30 M/C-BT50 M/C-BT50 M/C-BT50

M/C-BT50 M/C-BT50 M/C-BT50 M/C-BT50


JIS FC200JIS S45C JIS SKD61(45HRC)

JIS SKD12

Operational Guidancea Use only specified inserts and parts.a Clamp the inserts at a specified torque of only.

APX3000 : 1.0 N m APX4000 : 4.0 N m

a The maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under themaximum allowable spindle speed.The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641(Milling Cutters for high speed machiningSafety requirements ).

Application Examples

Lower cutting noise anddouble tool life compared to acompetitor's products.

Reduced cutting noise, bettersurface finish and double thetool life compared to acompetitors product.

Wet Dry

Improved cuttingperformance and lowercutting resistance.

Dry

Tool life has been improvedby 30% compared to acompetitor's product.

Wet

(Table 1 ) Maximum allowable spindle speed

Max. Allowable Spindle Speed(min -1)

Cutting Edge Diameter D1(mm )

Max. Allowable Spindle Speed(min-1

)

Cutting Edge Diameter D1(mm )

a It is recommended that flank wear does not exceed 0.3mm.

JIS SUS304JIS SUS304 JIS S55C JIS SS400

a Please note that the machining performed in the application examples is dependent on the rigidity of the machine used and the rigidity of theworkpiece and clamping.

Lower cutting resistance enabledstable machining even at 6 timeshigher cutting conditions.12 times longer tool life.

Double tool life compared toa competitor's product.

Wet Dry

Better cutting performanceand lower cutting resistancecompared to a competitorsproduct.

Wet

Cutting resistance is lowerthan the competitors product,thus allowing a stablemachining performance.

Wet

Cutting Speed (m/min)

Feed per Tooth (mm/tooth)

Depth of Cut (mm)

Width of Cut (mm)

Tool

Insert (Grade)

Workpiece

Machine Shank Type

Coolant

Result

C u

t t i n g

C o n

d i t i o n s

Cutting Speed (m/min)

Feed per Tooth (mm/tooth)

Depth of Cut (mm)

Width of Cut (mm)

Tool

Insert (Grade)

Workpiece

Machine Shank Type

Coolant

Result

C u

t t i n g

C o n

d i t i o n s

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Memo

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MITSUBISHI MATERIALS CORPORATIONArea Marketing & Operations Dept.KFC bldg., 8F, 1-6-1, Yokoami, Sumida-ku, Tokyo 130 -0015, JapanTEL +81 -3-5819 -8772 FAX +81 -3-5819 -8774

MMC HARTMETALL GmbHComeniusstr.2, 40670, Meerbusch GERMANYTEL +49-2159-9189-0 FAX +49-2159-918966

MITSUBISHI MATERIALS U.S.A. CORPORATIONHeadquarters17401, Eastman Street, Irvine, California, 92614, USATEL +1-949-862-5100 FAX +1-949-862-5180

MMC METAL SINGAPORE PTE LTD.10, Arumugam Road, #04-00 Lion Building A,409957, SINGAPORETEL +65-6743-9370 FAX +65-6749-1469

Mitsubishi Carbide Home page :( l f b h h )

Registration No. 00GRC-EA010(Gifu Plant)

ISO9001 :2000(JSAQ080 )

,ISO14001 :1996(JSAE036 )

The Scope of the Registration:Design, Development andProduction of CementedCarbide Tools and CarbideBlanks

ISO9001 :2000(JSAQ094 )

The Scope of the Registration:Design, Development andProduction of Cutting Tools,Wear-resistant Tools, RockDrilling Tools, CementedCarbide Blanks and CoatedProducts


For Your Safetya Don't handle inserts and chips without gloves. a Please machine within the recommended application range and exchange expired tools with new ones in advance of breakage. a Please usesafety covers and wear safety glasses. a When using compounded cutting oils, please take fire precautions. a When attaching inserts or spare parts, please use only the correct wrench or spanner.a When using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc.

b055g_200902

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