b1.8 level -1
TRANSCRIPT
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
Position Qty. Description Single Price
1 Price on requestHydro MPC-E 2 CRIE5-8Product No.: 91044155
Pressure booster system supplied as compact assembly according to DIN standard1988/T5.
All pumps are speed-controlled.From 0.37 to 22 kW, the booster set is equipped with CR(I)E pumps with integratedfrequency converter.As from 30 kW, the booster system is equipped with CR pumps connected to externalGrundfos CUE frequency converters (one per pump).
- Hydro MPC-E maintains a constant pressure through continuous adjustment ofthe speed of the pumps.
- The system performance is adapted to the demand through cutting in/out therequired number of pumps and through parallel control of the pumps inoperation.
- Pump changeover is automatic and depends on load, time and fault.- All pumps in operation will run at individual speeds.
The system consists of these parts:- 2 vertical multistage centrifugal pumps, type CRIE5-8.
Pump parts in contact with the pumped liquid are made of stainless steel EN DIN1.4301.Pump bases and heads are of either cast iron/stainless steel (CRI) or cast ironEN-GJS-500-7 (CR), depending on pump type; other vital parts are made of stainlesssteel EN DIN 1.4301.The pumps are equipped with a service-friendly cartridge shaft seal, HQQE(SiC/SiC/EPDM).
- Two manifolds of stainless steel EN DIN 1.4571.- Base frame of stainless steel EN DIN 1.4301.- One non-return valve (POM) and two isolating valves for each pump.
Non-return valves are certified according to DVGW, isolating valves according to DINand DVGW.
- Adapter with isolating valve for connection of diaphragm tank.- Pressure gauge and pressure transmitter (analog output 4-20 mA).
- Control MPC in a steel cabinet, IP 54, including main switch, all required fuses,motor protection, switching equipment and microprocessor-controlled CU 351.
Dry-running protection and diaphragm tank are available according to the list ofaccessories.
Pump operation is controlled by Control MPC with the following functions:- Intelligent multi-pump controller, CU 351.- Constant pressure control through continuously variable adjustment of the
speed of each individual pump.- PID controller with adjustable PI parameters (Kp + Ti).- Constant pressure at setpoint, independent of inlet pressure.- On/off operation at low flow.- Automatic cascade control of pumps for optimum efficiency.- Selection of min. time between start/stop, automatic pump changeover and
pump priority.- Automatic pump test function to prevent idle pumps from seizing up.- Possibility of standby pump allocation.- Possibility of backup sensor(redundant primary sensor).- Manual operation.- Possibility of external setpoint influence.
1/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
Position Qty. Description Single Price
- Possibility of digital remote-control functions:* system on/off,* max., min. or user-defined duty* up to 6 alternative setpoints.- Digital inputs and outputs can be configured individually.- Pump and system monitoring functions:* minimum and maximum limits of current value* inlet pressure* motor protection.* Sensors and cables monitored against malfunction.* Alarm log with the previous 24 warnings/alarms.- Display and indication functions:* 320 x 240 pixels graphical display with backlight* green indicator light for operating indications and red indicator light for fault
indications* potential-free changeover contacts for operation and fault.- Grundfos bus communication.
Pumps, piping, cabling complete as well as Control MPC are mounted on the baseframe.The booster system has been preset and tested.
Allowed liquid temp.: 5 °C .. 60 °CSystem pressure max.: 16 barFlow (Plant): 17 m³/hFlow without one stand-by pump acc. DIN 1988/T5: 8.5 m³/hFlow (Pump): 6 m³/hHead: 25.2 mMains suply: 380 - 415 / 220 - 240 V, 50 Hz, PENom. current of plant: 10.5 ANumber of main pumps: 2Nominal power: 1.1 kWStarting main: electronicallyNumber of aux. pump(s): 0Suction port: R 2Discharge port: R 2Net weight: 118 kg
2/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
Position Qty. Description Single Price
1 Price on requestProduct name: GT-H-24 PN10 G 3/4Product No.: 96528338Product No: 96528338EAN number:
Technical:Maximum operating pressure: 10 bar
Materials:Material: Carbon steel / Polypropylene
Installation:Maximum operating pressure: 10 barSize: 24 l
Others:Gross weight: 5.1 kgType: DiaphragmApplicat. typ: Cold water standard
3/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
91044155 Hydro MPC-E 2 CRIE5-8 50 Hz
Q(m³/h)0 2 4 6 8 10 12 14 16
H(m)
0
10
20
30
40
50
P(kW)
0
0.5
1
1.5
2
2.5
25 %
88 %
100 % 100 %
1
2
34
5
Hydro MPC-E 2 CRIE5-8 3* 230 V, 50 Hz
P2 = 708 WP1 = 919 W
Losses in fittings and valves not includedQ = 6 m³/hH = 25.2 mn = 88 % / 44.2 HzPumped liquid = DrinkingWaterLiquid temperature = 20 °CDensity = 998.2 kg/m³
Eta pump = 58 %Eta pump+motor = 44.7 %
4/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
Q(m³/h)0 2 4 6 8 10 12 14
H(m)
0
10
20
30
40
P(kW)
00.5
11.5
2
25 %
88 %
100 % 100 %
12
345
Hydro MPC-E 2 CRIE5-8 3* 230 V, 50 Hz
P2 = 708 WP1 = 919 W
Losses in fittings and valves not includedQ = 6 m³/hH = 25.2 mn = 88 % / 44.2 HzPumped liquid = DrinkingWaterLiquid temperature = 20 °CDensity = 998.2 kg/m³
Eta pump = 58 %Eta pump+motor = 44.7 %
R 2
PN
10/
16
1455
120
654714
1050
357 297
210
726
Field Wiring
max.
Control MPC
Mains Supply
External Control and Communication
X112.5 mm2
X03 x 380 - 415 / 220 - 240 V, 50 Hz, PEL1,L2,L3,N,PE: 5x1.5-2.5 mm2
Q00T1
L1
T2
L2
T3
L3
10
max. 24 VDC, 5 mA
11
Remote controlaccording configuration
N
12
PE
13
PE
14 15
If an earth leakage currentbreaker shall be installedin the mains supply, it mustbe marked
57 58
max.2 A, 240 V, min 10 mA
70
Common alarm
NO
71
NC
72
C
73
Common operation
NO
74
3014
NC
75
C
Description ValueProduct name: Hydro MPC-E 2 CRIE5-8Product No: 91044155EAN number: 5700834745843 Technical:Actual calculated flow: 6 m³/hMin flow system: 2.5 m³/hMax flow: 17 m³/hMax flow system: 8.5 m³/hResulting head of the pump: 25.2 mHead max: 53 mImpellers main: 8Maximum operating pressure 16 barMain pump name: CRIE5-8Main pump No: 96546726Number of pumps: 2Non-ret. valve: Y Installation:Maximum operating pressure 16 barMaximum inlet pressure 10.7 barPump inlet: R 2Pump outlet: R 2Pressure stage: PN 10/16 Liquid:Liquid temperature range 5 .. 60 °CLiquid temp: 20 °CDensity: 998.2 kg/m³ Electrical data:Power (P2) main pump 1.1 kWMains frequency: 50 HzRated voltage: 3 x 380 - 415 / 220 - 240 V, 50
Hz, PERated voltage main pump 1 x 220 VStart. method: EStarting main: ERated current of system 10.5 AEnclosure class (IEC 34-5): IP54Mains cable size: L1,L2,L3,N,PE: 5x1.5-2.5 mm2Radio interference supression: EMC Certificate - Hydro MPC 1
[2007] Controls:Control type: EOperation unit: CU 351Speed control: Grundfos MGE single phase Tank:Diaphragm tank: N Others:Basis plant: YNet weight: 118 kgGross weight: 188 kgLanguage: GBProduct range: InternationalConfig.file Control MPC 96307026Config.file Hydro MPC 96307205Epstan version: V5.1049 Product name: GT-H-24 PN10 G 3/4 VProduct No: 96528338 Technical:
5/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
Description ValueMaximum operating pressure 10 bar Materials:Material: Carbon steel / Polypropylene Installation:Maximum operating pressure 10 barConnection: G 3/4"Size: 24 l Others:Gross weight: 5.1 kgType: DiaphragmApplicat. typ: Cold water standard
6/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
Note! All units are in [mm] unless others are stated.Disclaimer: This simplified dimensional drawing does not show all details.
91044155 Hydro MPC-E 2 CRIE5-8 50 Hz
R 2
PN 10/16
1455
120
654
714
1050
357
297
210
726
7/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
Note! All units are in [mm] unless others are stated.
91044155 Hydro MPC-E 2 CRIE5-8 50 Hz
Field Wiring
max.
Control MPC
Mains Supply
External Control and Communication
X112.5 mm2
X03 x 380 - 415 / 220 - 240 V, 50 Hz, PEL1,L2,L3,N,PE: 5x1.5-2.5 mm2
Q00T1
L1
T2
L2
T3
L3
10
max. 24 VDC, 5 mA
11
Remote controlaccording configuration
N
12
PE
13
PE
14 15
If an earth leakage currentbreaker shall be installedin the mains supply, it mustbe marked
57 58
max.2 A, 240 V, min 10 mA
70
Common alarm
NO
71
NC
72
C
73
Common operation
NO
74
3014
NC
75
C
8/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
91044155 Hydro MPC-E 2 CRIE5-8 50 Hz
Input
Select ApplicationOverview mode No
Pressure boosting
Select Application AreaCommercialbuildings
Your RequirementsFlow (Q) 6 m³/hGeodetic height 5 mFriction losses 10 mDischarge pressure (consumer) 1 barMin. inlet pressure 0 barAverage inlet pressure 0 barMax. inlet pressure 4 barEvaluation criterion Price + energy costsDischarge pressure (pump) 2.47 barTotal Head 25.2 m
Control ModeAll control modes Yes Allow fixed speed No
Edit Load ProfileLoad profile Standard profile Period Day Operation hours per day 9 h/dayConsumption Q1 100.0 %Consumption Q2 75.0 %Consumption Q3 55.0 %Consumption Q4 35.0 %Consumption Q5 12.0 %Consumption Q1 6 m³/hConsumption Q2 4.5 m³/hConsumption Q3 3.3 m³/hConsumption Q4 2.1 m³/hConsumption Q5 0.7 m³/hTime T1 0.4 h/dayTime T2 0.8 h/dayTime T3 1.2 h/dayTime T4 2.5 h/dayTime T5 4.1 h/day
ConfigurationDimensions according to standard DIN 1988 Total number of pumps 2 Tank required on the discharge side Yes Membrane tank size (to be calculated) Existing tank in discharge pipe 100 lON/OFF-band 20 %Tank required on suction side No Inlet pipe connection DN 100 mm
Load Profile
1 2 3 4 5Flow 100 75 55 35 12 %Head 100 83 72 65 61 %P1 0.942 0.57 0.395 0.266 0.087 kWEta total 43.6 44.7 41.4 35.2 34.5 %Time 398 796 1195 2389 3982 h/YearEnergy consumption 375 454 471 635 347 kWh/YearQuantity 1 1 1 1ES 1ES
Sizing result
Type Hydro MPC-E 2CRIE5-8
Behälter 124 lQuantity * Motor 2 * 1.1 kW Flow 6 m³/h ( max. +18%)H total 25.2 m ( max. +16%)Power P1 0.919 kWPower P2 0.708 kWEta pump 58.0 %Eta motor 77.0 %Eta pump+motor 44.7 % =Eta pump * Eta
motorEta total 43.6 %Flow total 17784 m³/yearAnschluß_ 129 mm v < 0.5 m/s(0.15
m/s)Energy consumption 2282 kWh/YearPrice On request Price + energy costs (1) /15Years
Q(m³/h)0 2 4 6 8 10 12 14
H(m)
0
10
20
30
40
50
P(kW)
00.5
1
1.5
2
2.5
25 %
88 %
100 % 100 %
12
345
Hydro MPC-E 2 CRIE5-8 3* 230 V, 50 Hz
P2 = 708 WP1 = 919 W
Losses in fittings and valves not includedQ = 6 m³/hH = 25.2 mn = 88 % / 44.2 HzPumped liquid = DrinkingWaterLiquid temperature = 20 °CDensity = 998.2 kg/m³
Eta pump = 58 %Eta pump+motor = 44.7 %
9/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
Installation and Input Sizing Results
Pump Curve Dimensional Drawing
Dimensioning flow: 6 m³/hType Hydro MPC-E 2 CRIE5-8Behälter 124 lQuantity * Motor 2 * 1.1 kW Flow 6 m³/h ( max. +18%)H total 25.2 m ( max. +16%)Power P1 0.919 kWPower P2 0.708 kWEta pump 58.0 %Eta motor 77.0 %Eta pump+motor 44.7 % =Eta pump * Eta motorEta total 43.6 %Flow total 17784 m³/yearAnschluß_ 129 mm v < 0.5 m/s(0.15 m/s)Energy consumption 2282 kWh/YearPrice On request Price + energy costs (1) /15Years
Q(m³/h)0 2 4 6 8 10 12 14
H(m)
0
10
20
30
40
50
P(kW)
00.5
1
1.5
2
2.5
25 %
88 %
100 % 100 %
1
23
45
Hydro MPC-E 2 CRIE5-8 3* 230 V, 50 Hz
P2 = 708 WP1 = 919 W
Losses in fittings and valves not includedQ = 6 m³/hH = 25.2 mn = 88 % / 44.2 HzPumped liquid = DrinkingWaterLiquid temperature = 20 °CDensity = 998.2 kg/m³
Eta pump = 58 %Eta pump+motor = 44.7 %
R 2
PN
10/
16
1455
120
654714
1050
357 297
210
726
10/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
Installation illustration
Pressure Loss in Pipes
Dimensioning flow: 6 m³/h
11/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
Zeta Values
12/13
Company name:Created by:Phone:Fax:Date:
-----
-----
Printed from Grundfos CAPS
Order Data:
Hydro MPC-E 2 CRIE5-8Amount 1 Product No 91044155
GT-H-24 PN10 G 3/4 VAmount 1 Product No 96528338
Total: Price on request
13/13