b3 55 hood lids

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    Volkswagen B3 PassatBody Exterior55 Hood, l ids (Page GR-55)

    Gas-filled strut

    discarding

    removing/installingHood cable

    removing/installingHood lock

    assemblyLock cylinder

    assemblyassembly, w/central door locking

    Rear lid lock

    assembly, sedan

    assembly, wagon

    Rear lid tension spring

    mounting pointTailgate

    adjusting buffers

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    Volkswagen B3 PassatBody ExteriorHook lock, assembly (Page 55-10-1)

    1 - Hood release lever

    cable attached

    2 - Screw

    self tapping/washer

    3 - Sealing plug

    4 - Clip

    5 - Guide

    6 - Clip, cable

    7 - Cable

    replacing: unscrew at release lever and lock, unhook bowden cable from guidesand pull out

    8 - 12 Nm (8.9 ft lb)

    hex head, self-locking

    clean bolt and nut thread, coat bolt and nut threads withAM 197 000 01 orequivalent before reinstalling

    9 - Lock

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    cable attached

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    Volkswagen B3 PassatBody ExteriorHood cable, removing/installing (Page 55-20-1)

    Removing

    open hood and support

    unscrew release lever and lock from cable

    attach string or wire approximately 1,000 mm (39 in.) long to cable end at releaselever

    pull cable through from engine compartment side

    Installing

    attach cable to string or wire and pull through from inside car

    secure to hook lock and release lever

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    Volkswagen B3 PassatBody ExteriorRear lid lock, assembly: Sedan (Page 55-30-1)

    1 - Lock cylinder housing

    removing: remove trunk trim panel, press lugs 2 together, pull out housing

    vehicles with central locking, press slightly on plastic slide in slot withscrewdriver, pull operating rod out of relay lever.

    2 - Locking lugs

    3 - Connector rodwhen installing rod 9, press relay lever against lock cylinder and clip connector rodin position (arrow)

    4 - Connector, trunk light

    5 - 7.0 Nm (62 in lb)

    6 - Striker plate

    7 - 7.0 Nm (62 in lb)

    8 - Lock

    9 - Pull rod

    10 - Hex nut w/washer 6 Nm (53 in lb)

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    Volkswagen B3 PassatBody ExteriorRear lid lock, assembly: Wagon (Page 55-40-1)

    1 - Lock cylinder housing

    removing: remove tailgate trim panel, press lugs 2 together, pull out housing

    vehicles with central locking, press slightly on plastic slide in slot withscrew driver, pull operating rod out of relay lever

    2 - Locking lugs

    3 - Connector rodwhen installing rod 5, press relay lever against lock cylinder and clip connector rodin position (arrow)

    4 - Connector, luggage compartment light

    5 - Pull rod

    6 - Lock

    connect plug and clip in pull rod before screwing onto lock

    7 - Screw, raised allen head 23 Nm (17 ft lb)

    8 - Striker plate

    9 - Screw, raised allen head, 23 Nm (17 ft lb)

    10 - Hex nut w/washer 6 Nm (53 in lb)

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    Volkswagen B3 PassatBody ExteriorPull rod, adjusting: Wagon - 1991 m.y. (Page 55-45-1)

    Note

    The pull rod must be adjusted each time rear lid lock is disassembled or repaired.

    insert 3.2 mm (approx. 1/8 in.) drill 1 as shown

    pull rod in direction of arrow, until leverA inside lock touches drill

    insert pull rod into lock cylinder, and close hinge (arrow)

    remove drill

    check lock for proper function

    leverA inside lock must return to end position.

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    Volkswagen B3 PassatBody ExteriorLock cylinder, assembly (Page 55-50-1)

    1 - Lock cylinder housing, upper

    remove with lower part

    2 - Lock cylinder

    removing: take off circlip and pull out cylinder with key inserted

    3 - Seal

    4 - Push button

    remove lower lock cylinder housing first

    5 - Spring, push button

    remove lower lock cylinder housing first

    6 - Retainer

    clips to tabA on upper housing 1holds both housings together

    7 - Lock cylinder housing, lower part

    removing: take off circlip 8, push retainer from tabA on upper housing 18 - Circlip

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    Volkswagen B3 PassatBody ExteriorLock cylinder, assembly: Vehicles with central door locking (Page 55-60-1)

    1 - Lock cylinder housing, upper

    remove with lower part

    2 - Lock cylinder

    removing: drive out spring pin, remove eccentric do not lose ball 6, pull out cylinderwith key inserted

    3 - Seal4 - Push button

    remove lower lock cylinder housing first

    5 - Spring

    6 - Ball

    coat with grease prior to installation

    7 - Spring, push button

    remove lower lock cylinder housing first

    8 - Retainer

    clips to tabA on upper housing 1 holds both housings together

    9 - Lock cylinder housing, lower part

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    removing: drive out spring pin 10, remove eccentric 11, do not lose ball 6, pushretainer 8 from tabA on upper housing 1

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    Volkswagen B3 PassatBody ExteriorLock cylinder, assembly: Vehicles with central door locking (Page 55-60-2)

    10 - Spring pin

    11 - Eccentric

    remove carefully, take care not to lose ball 6

    12 - Plastic slide

    contains removal slot for operating rod

    13 - Operating rod

    removing: slightly press on plastic slide 12 in slot with screwdriver and pull outoperating rod

    installing: insert operating rod until latches into plastic slide 12

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    Volkswagen B3 PassatBody ExteriorGas-fil led strut, removing/installing: Wagon (Page 55-70-1)

    Removing

    raise and support tailgate

    remove retaining clip 1

    pry up retaining clip 2 with screwdriver

    if strut is to be reused, do not pull off retaining clip completely

    pull strut off ball stud

    Installing

    Reinstall all components in reverse order of removal.

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    Volkswagen B3 PassatBody ExteriorGas-fil led st rut, discarding: Wagon (Page 55-80-1)

    Note

    After replacing gas-filled strut, gas should be released from unserviceable unit beforediscarding.

    WARNING!

    Never squeeze strut in vise in area other than shown. To do so can cause strut capson either end to pop off and release spring, which is under high pressure.

    put on protective goggles

    clamp first 50 mm (2.0 in.) of strut cylinder in vise as shown "x"

    Note

    Cover area being cut open with rag to catch oil when it squirts out.

    using hack saw, cut cylinder open immediately to right of vise

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    Volkswagen B3 PassatBody ExteriorRear lid tension spring, mounting points: Sedan (Page 55-90-1)

    Note

    Rear lid spring can only be removed and installed with special tool 3072

    1 - hole for spring

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    Volkswagen B3 PassatBody ExteriorTailgate buffers, adjusting: Wagon (Page 55-100-1)

    1 - threaded sleeve

    left hand thread

    2 - spacer

    3 - expanding clip with removing slot

    4 - adjustment tabs

    5 - slots for adjustment tabs

    6 - slide

    7 - lock bolt

    8 - rubber buffer stop

    Adjust ing

    raise tailgate

    insert small screwdriver in removing slot and pry out expanding clips 3

    remove buffer

    using 3.0mm hex wrench, unscrew lock bolt 7 until flush with slide 6

    adjust threaded sleeve 1 and check with 3.0mm hex wrench, as shown a = 3.0mm

    Note

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    New buffers are set to 3.0mm, and spacer2 is set against threaded sleeve 1.

    pull out slide 6 until tabs 4 engage slots 5

    b = 10mm (25/64 in)

    reinstall buffer with expanding clips

    lightly close tailgate

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    Volkswagen B3 PassatBody ExteriorTailgate buffers, adjusting: Wagon (Page 55-100-2)

    raise tailgate and tighten lock bolt 7

    1.0 Nm (8.9 in. lb)