Tregaskiss is an industry leader in the development and

manufacture of quality MIG welding guns, peripherals and

consumables for high-volume production facilities.

Vision, commitment, and a team approach are pivotal

to the success that Tregaskiss has enjoyed with its line-up

of durable MIG welding products including TOUGH GUN

Robotic and Semi-Automatic MIG Guns, TGX

Semi-Automatic MIG Guns, TOUGH LOCK Contact Tip

Systems, and TOUGH GARD Anti-Spatter. Built-to-order with

precision and durablity in mind, Tregaskiss products are

the toughest available.

Through the strength of its people and their dedication

to the highest level of products and service, Tregaskiss strives

to remain its customers #1 choice.

Distributed by:

06/10 B300Canada & U.S.A. Phone: 1-877-737-3111 Fax: 1-877-737-2111International Phone: +1-519-737-3000 Fax: +1-519-737-2111

w w w . t r e g a s k i s s . c o mTREGASKISS, TOUGH GUN, TOUGH LOCK, and other names are trademarks of Tregaskiss,

a division of Illinois Tool Works Inc.

Built with durability in mind, TOUGH GUN Robotic MIG Products from Tregaskiss are the toughestavailable. TOUGH GUN Robotic, Automatic MIG Guns and Robotic Peripherals are designed to provideyou with a fully integrated welding system. These built-to-order products will go the distance.

TOUGH GUN MIG Gun performance is enhanced by our patented TOUGH LOCK Consumable System.This consumable system keeps cool in the most extreme welding environments. Reap the benefitsof fewer consumable replacements, reduced downtime and rework with this winning combination.

This total team approach is engineered for performance, precision and productivity built and backedby a single dynamic source. TOUGH GUN Robotic Air-Cooled,Water-Cooled and I.C.E. MIG Welding Gunsare designed to provide outstanding performance in high-volume production environments.

Utilizing a state-of-the-art R&D facility, Tregaskiss ensures the precision and reliability of all our products.Tregaskiss has the ability to react quickly to your needs with engineering, technical support and service.

Engineered for Performance, Precision and Productivity

ROBOTICMIGGUNS:

TOUGHGUNThruArm Series........................................................................................................................2

TOUGHGUNLSR Unicables..............................................................................................................................3

TOUGHGUN G2Series........................................................................................................................................4

TOUGHGUN RoboticAir-CooledMIGGuns..........................................................................................5

TOUGHGUN I.C.E. RoboticMIGGuns ........................................................................................................6

TOUGHGUN RoboticWater-CooledMIGGuns ..................................................................................7

TOUGHGUNAutomaticMIGGunsAir-CooledAndWater-Cooled......................................8

TOUGHGUNAutoHeadsAir-Cooled andWater-Cooled ..........................................................10

ROBOTICPERIPHERALS:

TOUGHGUN GooseneckChecking Fixtures ......................................................................................11

TOUGHGUNMountingArms ......................................................................................................................11

TOUGHGUN Clutch..............................................................................................................................................12

TOUGHGUN SolidArmMount....................................................................................................................12

TOUGHGUN InsulatingDisc ..........................................................................................................................13

NextGeneration TOUGHGUN Reamer ................................................................................................14

TOUGHGUNWire Cutter................................................................................................................................15

TOUGHGUN Sprayer..........................................................................................................................................15

TOUGHGARD Spatter Cleaner ..................................................................................................................16

TOUGHGARDAnti-Spatter Solution ....................................................................................................17

TOUGHGARDMulti-FeedSystem ............................................................................................................17

CONSUMABLES:

TOUGHLOCK Consumable System ........................................................................................................18

SURESTART Contact Tips............................................................................................................................18

QUICKLOAD Liner ................................................................................................................................................19

AUTOMATION CATALOG

3

Designed specifically to minimize downtime and improve weldingperformance on todays through-arm robotic welding systems, the TOUGHGUN ThruArm Series with LSR Unicables is available as a complete package from the power pin to the contact tip for both clutch and solid-mountrobotic systems, including Motoman, FANUC, KUKA, OTC DAIHEN and ABB.

The LSR Unicables are also available separately for replacement should theybecome worn, and they can be installed on through-arm robots featuringother select brands of air-cooled robotic MIG guns.

At 60% duty cycle with mixed gases* (or 100% duty cycle with CO2),the TOUGH GUN ThruArm Series and LSR Unicables provide 500 ampsair-cooled capacity.

Tregaskiss has introduced the TOUGH GUN LSR Unicable as thecore feature in the all new TOUGH GUN ThruArm Series MIG Guns an air-cooled MIG gun designed specifically for the latest generation ofthrough-arm robotic arc welding robots manufactured by: Motoman FANUC OTC DAIHEN ABB KUKA

TOUGH GUN LSR Unicables incorporate unique features to preventproduction downtime. Unlike conventional style unicables, thisunicable allows for stress-free rotation. It includes a rotating powerconnection and a protective conduit to shield the cable componentsfrom harsh welding environments. Tregaskiss guarantees the LSRUnicables with a 2 year limited warranty.

FEATURES & BENEFITS

Stress Relieving Features Unique design allows for stress-free rotation Limits the influence of torsion and extends the usable life of

the unicable

ExtendedWarranty 2 year limited warranty

TOUGH LOCK Consumable System is standard Provides the improved performance and reliability youneed to maximize production and minimize downtime

QUICK LOAD Liner is standard Requires less than half the time and effort to replace(compared to conventional style liners)

Air-Blast option is available for select systems

2

LSR Unicable for systems with a safety clutch

LSR Unicable for systems with a solid mount

*Ratings are based on tests that comply with IEC 60974-7 standards.

Motoman is a trademark of YASKAWA Company.OTC DAIHEN is a trademark of DAIHEN Corporation.FANUC is a trademark of FANUC Robotics America Inc.ABB is a trademark of ABB.KUKA is a trademark of KUKA AG.

Minimizes stress of robotic wrist rotation

TOUGH GUN THRUARM SERIES TOUGH GUN LSR UNICABLES

DESIGNEDFORTODAY'SROBOTICWELDINGSYSTEMSThe TOUGH GUN ThruArmTM Series Air-Cooled RoboticMIG Guns incorporate our innovative LSR (Low-Stress Robotic)Unicable technology.

AMPERAGE RATINGS*

MODEL 60% DUTY CYCLE MIXED GASES, OR100% DUTY CYCLE CO2

LSR Unicable Air-Cooled (500 amp) 500

The 500 amp TOUGH GUN Air-Cooled Robotic MIG Gun is the classic welding tool for manufacturers requiringoutstanding precision and reliability. It features two precision-engineered systems for accurate alignmentand quick replacement.

Gooseneck locator fits into internal keyway in gun housing for accurate and quickreplacement with only an Allen wrench

Keyed aluminum housing mates with keyway on gun mounting arm allowing the entire gun tobe changed on the fly to minimize downtime

Precise CNC machining ensures a consistent and accurate metal-to-metal fit of gun housingand mounting arm

Ideal for safety critical welding and high-volume production requiring repeatability

COMMON CONSUMABLE PLATFORM

TOUGH GUN Semi-Automatic and Robotic MIG Guns use the same Tregaskiss Consumablesresulting in reduced inventory

TOUGH LOCK Consumable System provides the improved performance and reliabilityyou need to maximize production and minimize downtime

OPTIONAL FEATURES:

Air-blast Wire brake I.C.E. (see page 6 for more information)

54

TOUGH GUN G2 SERIES TOUGH GUN ROBOTIC AIR-COOLED MIG GUNS

ExternalKeyway

Quick ChangeKeyway System

ACCESSHARD-TO-REACHWELDSWITHGREATERACCURACYANDREPEATABILITY!

The new TOUGH GUN G2 Series from Tregaskiss takes all of your favorite TOUGH GUN features and packs them into a sleekair-cooled robotic gun design that maximizes durabilty, accuracy and repeatability.

FEATURES & BENEFITS

IMPROVED ACCURACY AND DURABILITY

Next generation gooseneck alignment features maintain a more accurate and repeatable tool center point

Thick-walled aluminum armor gooseneck is highly durable and resilient in the event of a collision with other equipment

INCREASED ACCESSIBILITY

Sleek design improves work envelope

Compatible with TOUGH ACCESS Consumables for even greater accessibility

EASY MAINTENANCE

QUICK LOAD Gooseneck system incorporates a hand nut mechanism no tools required forneck replacement

Quick-change unicables are available in 300 and 500 amps

STANDARD OFFERINGS

TOUGH LOCK Consumable System provides the improved performanceand reliability you need to maximize production and minimize downtime

Common Consumable Platform TOUGH GUN Semi-Automatic andRobotic MIG Guns use the same Tregaskiss Consumables resulting

in reduced inventory

QUICK LOAD Liner requires less than half the time and effortto replace (compared to conventional style liners)

AMPERAGE RATINGS*

MODEL 60% DUTY CYCLE MIXED GASESOR 100% DUTY CYCLE CO2

300 amp 300

500 amp 500

*Ratings are based on tests that comply with IEC 60974-7 standards. *Ratings are based on tests that comply with IEC 60974-7 standards.

AMPERAGE RATINGS*

MODEL 60% DUTY CYCLE MIXED GASESOR 100% DUTY CYCLE CO2

500 AMP 500

GUN LENGTHS

FEET (METERS)MODEL

4 (1.3) 4.5 (1.4) 5 (1.5) 6 (1.8) 8 (2.4) 10 (3) 12 (3.7) 15 (4.6)

500 amp x x x x x x x x

NEWPRODUCT!

FEATURES & BENEFITS

TOUGH GUN I.C.E. 550 amp Robotic MIG Guns are ahybrid design that adds the benefits of water-cooling to ourdurable air-cooled robotic MIG guns. Our innovative I.C.E.(Integrated Cooling Enhancer) component circulates waterto the nozzle, keeping front-end consumables running coolerand lasting longer.

MAINTENANCE FRIENDLY Power cable independent of water lines Virtually no contamination of water not running overpower leads

All water-cooling components are external Shut-off valves at I.C.E. connections

INCREASED SAFETY Water is not electrically charged Gooseneck temperature while running never exceeds 122F(50C)* at 500 amps

*Results based on welding parameters of 500 amps at 60% duty cycle with mixed gases

COMPATIBILITY Cooler running front-end parts extend life of consumables Existing robotic air-cooled MIG guns can be upgraded to I.C.E. Compatible with TOUGH GUN Reamer

COMMON CONSUMABLE PLATFORM TOUGH GUN Semi-Automatic and Robotic MIG Gunsuse the same Tregaskiss Consumables resultingin reduced inventory

TOUGH LOCK Consumable System provides theimproved performance and reliability you needto maximize production and minimize downtime

PERFORMANCEYOUCANCOUNTON IN THE TOUGHESTWELDINGAPPLICATIONS

The new TOUGH GUN Robotic Water-Cooled MIG Gun is ready totake on your most demanding welding applications. Its ruggeddesign is tough and dependable enough to maximize productivitywhen welding thick plate or running prolonged duty cycles.

FEATURES & BENEFITS

RUGGED CONSTRUCTION

Durable stainless steel docking body

Quick-connects allow the cable to swivel and provide supportfor the liner resulting in smooth, consistent wire feeding

Maintenance-friendly features include accessible front-housing, quick change fittings and replaceable components

RELIABLE PERFORMANCE

Withstands heat from welding thick plate or prolongedduty cycles

Water-cooled power cable and gooseneck keep front-endconsumables cool

Gooseneck features four cooling channels

COMMON CONSUMABLE PLATFORM

TOUGH GUN Semi-Automatic and Robotic MIG Guns use thesame liners and contact tips, resulting in reduced inventory

QUICK LOAD Liner Requires less than half the time and effortto replace (compared to conventional style liners)

TOUGH LOCK Consumable System provides the improvedperformance and reliability you need to maximize productionand minimize downtime

76

550 amp TOUGH GUN I.C.E.Robotic MIG Gun

TOUGH GUN I.C.E. ROBOTIC MIG GUNSTOUGH GUN ROBOTIC WATER-COOLEDMIG GUNS

*Ratings are based on tests that comply with IEC 60974-7 standards.

NOTE: Cable lengths are available in 6" increments from 3' to 9.5' as a standard offering.Custom lengths available upon request.

Wire SizeCable Length (4 ft - 15 ft)Gun AssemblyI.C.E.

UNDERSTANDING TOUGH GUN I.C.E. NUMBERS

I- 5 4XX-XX

*Ratings are based on tests that comply with IEC 60974-7 standards.

NEWPRODUCT!

AMPERAGE RATINGS*

MODEL 60% DUTY CYCLE MIXED GASESOR 100% DUTY CYCLE CO2

I.C.E. 550 amp 550

AMPERAGE RATINGS*

MODEL 60% DUTY CYCLE MIXED GASESOR 100% DUTY CYCLE CO2

600 amp Water-Cooled 600

AMPERAGE RATINGS*

9

Designed for fixed-tooling applications, all models feature an insulated front housing madefrom strong, lightweight aluminum tubing, and a spring-guard strain relief to preventkinking and abrasion.

The TOUGH GUN I.C.E. Automatic MIG Gun features our I.C.E. (Integrated Cooling Enhancer)component that provides all of the benefits of a water-cooled MIG gun. Water circulates tothe nozzle, keeping front-end consumables running cooler and lasting longer.

Available in 500 amp and 600 amp air-cooled, 450 amp and600 amp water-cooled, plus 550 amp and I.C.E. model.

FEATURES & BENEFITSDURABILITY

Air-cooled gooseneck features thick-walled copper inner tubeand aircraft grade aluminum outer jacket

Insulated front housing

TOUGH GUN I.C.E.

Power cable independent of water lines

Water is not electrically charged

Virtually no contamination of water not running overpower leads

All water-cooling components are external maintenance friendly

Gooseneck temperature while running never exceeds 122F(50C) at 500 amps

Cooler running front-end parts mean extended consumable life

COMMON CONSUMABLE PLATFORM*

TOUGH GUN Semi-Automatic and Robotic MIG Guns use thesame Tregaskiss Consumables, resulting in reduced inventory

TOUGH LOCK Consumable System provides the improvedperformance and reliability you need to maximize productionand minimize downtime

*Standard 450 amp water-cooled MIG gun uses conventional consumables.

TOUGH GUN AUTOMATICMIG GUNSAIR-COOLED ANDWATER-COOLED

8

Bernard and Miller are trademarks of Illinois Tool Works Inc.L-Tec is a registered trademarks of ESAB AB.Lincoln is a trademark of the Lincoln Electric Company.Tweco is a trademark of Thermadyne Holdings Corporation.Panasonic is a registered trademark of Matsushita Electric Industrial Co., Ltd.

0.75" (19 mm) nominal for all necks

GOOSENECKDIMENSIONS

SPECIFICATIONS

GOOSENECKS A B C D E

AIR-COOLED DEGREES in. mm in. mm in. mm in. mm

405-22 22 7.10 180 1.63 41 3 76 1.9 48405-45 45 5.19 132 3.55 90 3 76 1.9 48405-60 60 4.98 127 4.76 121 3 76 1.9 48405-180 180 7.35 187 1.9 48505-22 22 8.29 211 1.72 44 4 102 1.9 48505-45 45 7.23 184 3.87 98 4 102 1.9 48505-60 60 6.04 153 5.3 135 4 102 1.9 48505-180 180 6.75 171 1.9 48

WATER-COOLED DEGREES in. mm in. mm in. mm in. mm455-22 22 7.50 191 2.39 61 3 76 1.48 38455-45 45 6.32 161 4.12 105 3 76 1.48 38455-60 60 5.95 151 5.66 144 3 76 1.48 38455-180 180 7.44 189 1.48 38595-22 22 7.03 179 1.51 38 3 76 1.78 45595-45 45 6.00 152 1.52 38 3 76 1.78 45595-60 60 5.72 145 5.27 134 3 76 1.78 45595-180 180 7.89 200 1.78 45

I.C.E. DEGREES in. mm in. mm in. mm in. mm

591-22-0.938591-22-1.062 22 7.1 180 1.63 41 3 76 1.9 48591-22-1.106591-45-0.938591-45-1.062 45 5.19 132 3.55 90 3 76 1.9 48591-45-1.106591-60-0.938591-60-1.062 60 5.031 128 5.186 132 3 76 1.878 48591-60-1.106591-180-0.938591-180-1.062 180 7.35 187 1.9 48591-180-1.106

AIR-COOLED,WATER-COOLED AND I.C.E. FEATURES:

STANDARD CABLE LENGTHS

4 ft (1.2 m) 4.5 ft (1.35 m) 5 ft (1.5 m) 6 ft (1.8 m)

8 ft (2.4 m) 10 ft (3.0 m) 12 ft (3.6 m) 15 ft (4.5 m)

POWER PINS

Bernard Lincoln L-TEC

Miller Panasonic Tweco #4 and #5

*Ratings are based on tests that comply with IEC 60974-7 standards.

MODEL 60% DUTY CYCLE MIXED GASESOR 100% DUTY CYCLE CO2

AIR-COOLED

500 amp 500

600 amp 600

WATER-COOLED

450 amp 450

600 amp 600

I.C.E.

550 amp 550

1110

The TOUGH GUN Auto Head is designed for directconnection to a wire feed head in automatic applications.The Auto Head incorporates the same rugged featuresas our popular automatic MIG guns and is availablein both air-cooled and I.C.E. models.

Power pins available: Miller, Lincoln, Tweco #4and Tweco #5. Adaptors available for otherfeeder models.

TOUGH GUN Air-CooledAuto Head

TOUGH GUN I.C.E.Auto Head

TOUGH GUN AUTO HEADSAIR-COOLED ANDWATER-COOLED

AMPERAGE RATINGS*

GOOSENECKS A B C D E

AIR-COOLED DEGREES in. mm in. mm in. mm in. mm405-22NB 22 7.10 180 1.63 41 3 76 1.9 48405-45NB 45 5.19 132 3.55 90 3 76 1.9 48405-60NB 60 4.98 127 4.76 121 3 76 1.9 48405-180NB 180 7.35 187 1.9 48505-22 22 8.29 211 1.72 44 4 102 1.9 48505-45 45 7.23 184 3.87 98 4 102 1.9 48505-60 60 6.04 153 5.3 135 4 102 1.9 48505-180 180 6.75 171 1.9 48

I.C.E. DEGREES in. mm in. mm in. mm in. mm592-22-0.938592-22-1.062 22 7.1 180 1.63 41 3 76 1.9 48592-22-1.106592-45-0.938592-45-1.062 45 5.19 132 3.55 90 3 76 1.9 48592-45-1.106592-60-0.938592-60-1.062 60 5.031 128 5.186 132 3 76 1.878 48592-60-1.106592-180-0.938592-180-1.062 180 7.35 187 1.9 48592-180-1.106

MODEL 60% DUTY CYCLE MIXED GASESOR 100% DUTY CYCLE CO2

Air-Cooled 500

I.C.E. 550

Realigns gooseneck to tool center point

Accommodates all standard size goosenecks

Special kits are available - see website

ROBOTIC GOOSENECK TYPE CHECKING FIXTURE PART #

QUICK CHANGE AIR-COOLED G-405

TOUGH GUN I.C.E.TM G-405 AND G-495-8

The TOUGH GUN Mounting Arm is tough! It is machinedfrom solid extruded aluminum alloy. Its not going to bendand its not going to break.

Its engineered to fit the TOUGH GUN Robotic MIG Gun bodywith a wide bearing surface for optimum strength. Twoclamping screws ensure stability and equal clamp pressure.

For precision and repeatability, the TOUGH GUN MountingArm features a positive-stop keyway that locates the keyon the front housing body in the same position every timewhen components, or the entire MIG gun, is replaced.The TOUGH GUN Mounting Arm installs quickly and easilyon the TOUGH GUN Clutch with a tapered lock pin thatmaintains the tool center point and orientation.ORDERING INFORMATION

Part Number: AS-306-X

Positive StopKeyway

TOUGH GUN GOOSENECK CHECKING FIXTURES

TOUGH GUN MOUNTING ARMS

*Ratings are based on tests that comply with IEC 60974-7 standards.

ORDERING INFORMATIONPart Number: AS-730

The TOUGH GUN Solid Arm Mount (S.A.M.) is used with robot collision detectionsoftware as an alternative to the TOUGH GUN Clutch. The S.A.M. is made from ahigh strength aluminum alloy. It is compatible and interfaces with standardTOUGH GUN Mounting Arms and Insulating Discs.

13

During a "crash" situation, you want to have a tough,dependable clutch to protect your robot, torch, andtooling. The TOUGH GUN Clutch, engineered fordemanding production environments, is designed toE-stop your robot with a deflection of only 1.

FEATURES & BENEFITS Can be installed in less than 10 minutes using asingle Allen key

LEDs on the cord set connector display clutch status

Air-assist can be attached for fine tuning andcounter balancing

TOUGH GUN Insulating Discs are a recommended componentfor all TOUGH GUN Robotic MIG Gun installations. Discs helpto protect your robotic investment by insulating robots andtheir controllers from the weld current.

Discs are available with different bolt patterns for attachingTOUGH GUN Robotic MIG Guns to various brands of robots.

12

TOUGH GUN CLUTCH

TOUGH GUN SOLID ARMMOUNT

TOUGH GUN INSULATING DISC

NOTE: Tregaskiss offers additional insulating discs for a variety of robot brands and models.Contact Tregaskiss Technical Services if you cannot find your insulating disc.

AS-101-2

ABB IRB 1400, IRB 140, IRB 1500, IRB 2000, IRB6

FANUC 100,100i,120i, 100iB, M16-iB, S-6

MILLER MRV-2, MRV-10

MOTOMAN SK6,SK16, HP50-20, SSF2000

OTC DAIHEN MRV-6, EX-V6, EX-V6L, EX-V16, DR-4000,DR-4200, DR-4400

AS-102-10

ABB IRB 1400, M97A

HITACHI M6060

KAWASAKI JS-06, JS-06L, FA06N, FS06, FS06N, FS06L

MILLER MRV-6

MOTOMAN K6, K6SB, K10, SK16X, UP6, UP20

STAUBLI RX90

AS-106-4 PANASONICVR-005C, VR-006A, VR-006AL, VR-006ALII,VR-008A, AW-010A, AW-8010, AW-005A,AW-005C, AW-005CL, AW-006A

AS-101-4 ABB IRB 2400/10, IRB 2400/16, IRB 4400L,IRB 1400 M97A

AS103-3FANUC JR (55), SR (510), S5

KUKA KR15

AS-106-8 FANUC ARC MATE 50IL

AS-106-7 MOTOMAN SV3, SV3X, K3

PARTNUMBER ROBOT MAKE AND MODEL

PART NUMBERS

TOUGH GUN Clutch with cord AS-708

Clutch with short cord for Air-Cooled Robotic and I.C.E. AS-720

Improve the performance of your robotic welding application withthe Next Generation TOUGH GUN Reamer by Tregaskiss.

This robotic nozzle cleaning station boasts increased protection againstthe weld environment, more accurate set-up and easy maintenance.

By minimizing spatter accumulation, the TOUGH GUN Reamerextends the life of robotic MIG guns and consumables, resulting inincreased uptime and lower operating costs.

Ask us about nozzle detection and dedicated motor lubrication.

FEATURES & BENEFITS

SAFE AND ACCURATE SET-UP External set-up switches allow independent operation of thesprayer, clamp and spindle during manual set-up

Cutter blade lifts into position but does not spin when activatedby the spindle set-up switch

V-block has 4 sides for compatibility with most Tregaskiss nozzles

IMPROVED RELIABILITY All pneumatic valves are internally mounted

Seals protect points of entry

Protected external set-up switches

Electric sprayer check-valve ensures more consistent operation

MAINTENANCE FRIENDLY Quick-change base plate allows easy and accurate removaland replacement of reamer

Convenient carry handle

Quick-disconnect wiring valves can be replacedwithout rewiring

1514

ReamerCutter Blade

ORDERING INFORMATION

Part Numbers: TT-0938-XX-XXTT-1060-XX-XXTT-1160-XX-XXTT-0850-XX-XX

OPTIONS:10 Reamer Stand without FRL12 Reamer Stand with FRL3 30 ft. Cord Set5 50 ft. Cord SetS SprayerW Wire CutterB Multi-Feed Ready SystemC Sprayer Flow Control

NEXT GENERATION TOUGH GUN REAMER

TOUGH GUN SPRAYER

TOUGH GUN WIRE CUTTER

The TOUGH GUN Wire Cutter removes the ball end of thewelding wire to provide smooth arc starts and consistentwire stick-out. The TOUGH GUN Wire Cutter easily cuts avariety of wire types from stainless steel to aluminum tofluxcore in wire sizes up to 1/16. Our indexable carbidecutting blades are precision ground to outlast other wirecutters. The unique cutter blade design provides eightindexable cutting surfaces that ensure low cost operationover the long haul.

The TOUGH GUN Wire Cutter is the perfect complement toyour TOUGH GUN Reamer and mounts directly atop theunit. It can also be easily mounted in a remote locationwhich allows it to be used with virtually any roboticwelding equipment.

T.C.P. Locator

Carbide Blade(4 sides with

8 cutting edges)

Wire Catcher

Add a TOUGH GUN Sprayer to a TOUGH GUN Reamer to create theultimate nozzle cleaning and maintenance system!

A check valve keeps the TOUGH GUN Sprayer primed and readyfor instant response

Components are machined from brass and aluminumto help prevent premature corrosion

The TOUGH GUN Sprayer features a reservoir for ourTOUGH GARD Anti-Spatter Solution

Reservoir

Sprayer

ORDERING INFORMATIONPart Number: WC-100

SPECIFICATIONS

Power Requirements 24V

Recommended Air Supply 80-100 psi

Mounting Location Reamer Direct or Remote

Rated Voltage 24 VDCOperating Voltage 10% of rated voltagePower Consumption Max. wattage in operation 5.3 WAir Requirements(minimum)

80 to 100 PSI (5.0 to 7.0 bar) at 16 CFM (7.5 L/s)

Air Motor(at min. air requirement )

Stall Torque at 80 PSI (5.5 bar) = 83 in-lbs (9.4 Nm)

Weight 31 lbs (14.1 kg)*Foot Print Dimensions(L x W x H)

12" x 5.25" x 27.5" (305 x 134 x 699 mm)*

Sprayer Included Optional*Wire Cutter Included Optional*

SPECIFICATIONS

*The Wire Cutter and Sprayer are sold separately or as options changing the weight andphysical dimensions of the product

PART NUMBERS

TOUGH GUN Sprayer for TOUGH GUN Reamer SR-500

TOUGH GUN Sprayer stand alone RS-500

16 17

TOUGH GARD SPATTER CLEANER

TOUGH GARD MULTI-FEED SYSTEM

TOUGH GARD ANTI-SPATTER SOLUTION

TOUGH GARD Anti-Spatter was developed to address the performancerequirements of metal fabricators. TOUGH GARD Anti-Spatter won't harmmachinery, cleans up easily with no residue, is safe to use and is safe for theenvironment. By extending the life of consumables and reducing downtime,TOUGH GARD Anti-Spatter helps reduce operating and maintenance costs.

SUPERIOR PERFORMANCE

Tregaskiss R&D studies* have proven

that TOUGH GARD Anti-Spatter outperforms

other brands on the market (see Figure 1).

*Results based on continuous GMAW - 6 minutes, .045 " wire,E480S-6, 300A, Ar-CO2 gas mix

No Anti-Spatter

Competitive Anti-Spatter

TOUGH GARD Anti-Spatter

Figure 1

The TOUGH GARD Multi-Feed System for anti-spatter solution can connect up to ten TOUGH GUN Reamer or TOUGH GARD SpatterCleaner stations. The system eliminates the need to refill anti-spatter reservoirs on a frequent basis, resulting in lower operatingcosts, reduced downtime and increased safety.

CAP ASSEMBLY Reusable multi-feed capassembly available for 5-gallonand 55-gallon quantities

A fluid level indicator clearlydisplays when pail or drumrequires refilling

PACKAGING OPTIONS TOUGH GARD Anti-Spatter canbe purchased in 5-gallon or55-gallon quantities

Pail or drum can be placed awayfrom harsh welding environment

TOUGH GUN Sprayer reservoirsare eliminated

MANIFOLD Connect up to ten nozzle cleaningstations via one manifold system

Safer operation because operatorsdo not have to enter the cell on aregular basis

TOUGH GUN Sprayer system siphonsanti-spatter liquid from the pail

QUICK CONNECTS Quickly and easily connects toTOUGH GUN Reamer

PACKAGE SIZES

PART NUMBER DESCRIPTION

LIQUID

TG-101-05 5 U.S. Gal. / 18.92 L Liquid

TG-101-55 55 U.S. Gal. / 208.3 L Liquid

TG-101-01 1 U.S. Gal. / 3.78 L Liquid

TG-101-32SP 25.36 fl. oz. / 750 ml Liquid (Spray Bottle)

TG-101-14S 14 fl. oz. / 414 ml Liquid

GEL

TG-102-1G 16 oz. / 454 g Gel

TOUGH GARDMULTI-FEED SYSTEM

PART NUMBER DESCRIPTION

CHOOSE SYSTEM

TG-103-05-2 For 5 gallon pail (up to 2 Reamers)

TG-103-05-10 For 5 gallon pail (up to 10 Reamers)

TG-103-55-10 For 55 gallon drum (up to 10 Reamers)

CHOOSE HOSE (SOLD SEPARATELY)

TG-103-50 50' Multi-Feed Hose (UV Rated)

TG-103-100 100' Multi-Feed Hose (UV Rated)

TG-103-200 200' Multi-Feed Hose (UV Rated)

Replacement Parts See M055 Tech Guide for more information

SPECIFICATIONS

Rated Voltage 24 VDC

Operating Voltage 10% of rated voltage

Power Consumption 0.45 W per coil max. wattage in operation 0.9 W

Air Requirements (minimum) 60 PSI (4.3 bar) at 6.4 CFM (3 L/s)

Air Motor (at min. air requirement) Stall Torque at 60 PSI (4.3 bar) = 46 in-lbs (5.2 Nm)

Weight 27 lbs (12.17 kg)

Footprint Dimensions (L x W x H) 8.9" x 8.5" x 21" (226 x 216 x 533 mm)

Sprayer Included Yes

Wire Cutter Included Yes

PART NUMBERS

TOUGH GARD Spatter Cleaner for 5/8" Bore Nozzles ER1-625W

TOUGH GARD Spatter Cleaner for 1/2" Bore Nozzles ER1-500W

NEWPRODUCT!

CONSUMABLES CLEANING STATIONFORROBOTICMIG GUNS

GET TOUGHWITH SPATTER BUILD-UP!

The TOUGH GARD Spatter Cleaner is a NEW all-in-one consumablescleaning solution from Tregaskiss.

The factory installed sprayer and wire cutter are standard features,making this compact cleaner a great fit for both your weld celland your budget.

By minimizing spatter accumulation, theTOUGH GARD Spatter Cleaner extends the lifeof your robotic MIG guns and consumables,resulting in increased uptimeand lower operating costs.

FEATURES & BENEFITS

SIMPLE SOLUTION

Hard wired for easy integration with existingrobotic or PLC automation controls

Wire cutter and sprayer are standard Four sided v-block is compatible with themajority of Tregaskiss Nozzles

IMPROVES PERFORMANCE Cutter removes accumulated spatter fromnozzle and retaining head

Sprayer applies a layer of TOUGH GARD Anti-SpatterLiquid which prevents spatter adhesion

Wire cutter removes ball at end of wire to improvearc starts

V-block locates the nozzle more accurately thanclamping solutions

Front shroud contains spatter and helps to keepweld cell clean

SAVE TIME AND MONEY!

The QUICK LOAD Liner from Tregaskiss loads from thefront of the MIG gun. It requires less than half the timeand effort for installation when compared withconventional style liners.

This innovative liner is available for semi-automaticapplications in lengths of up to 25 feet, and up to 15 feetfor robotic applications. Experience quick installation,safe and easy maintenance.

FEATURES & BENEFITS

QUICK INSTALLATION Two-piece system allows installation to occur through the gooseneckof the MIG gun while it remains attached to the feeder

No need to cut wire in MIG gun

SAFE AND EASY MAINTENANCE Remove front-end consumables and slide liner over the wire, using it as a guide Ease of installation allows for more regular and routine maintenance

SEMI-AUTOMATIC APPLICATIONS Avoid having to remove MIG gun from wire feeder Lengths up to 25 feet available

ROBOTIC APPLICATIONS Avoid hassle of climbing over tooling or transfer systems toremove MIG gun from wire feeder

Change liner from a safe-zone within the workcell during routine pauses in production

Lengths up to 15 feet available

Note: QUICK LOAD Liner is compatible with the 450 amp and650 amp TOUGH GUN Water-Cooled Robotic MIG guns onlywhen equipped with the TOUGH LOCK Contact Tip System.

*Replace XX with number(s) indicating available liner length at top of chart.

Achieve lower operating costs and increased uptime with theTOUGH LOCK Consumable System from Tregaskiss. This systemfeatures our innovative TOUGH LOCK Contact Tip and Retaining Head.

TOUGH LOCK Contact Tips are precision-machined using aprocess that tightly controls tip tolerances.

TOUGH LOCK Retaining Heads are manufactured with a tapereddesign at both ends that keeps the gun locked from tip to gooseneckfor improved weld consistency and better heat dissipation.

The TOUGH LOCK System with Dual Taper Technology keepsconsumables running cooler for longer tip life and maximum performance.

COMMON CONSUMABLE PLATFORMTOUGH GUN Semi-Automatic and Robotic MIG Guns use the sameTregaskiss Consumables, resulting in reduced inventory.

Greater surface areacontact between tip,head and gooseneck

ensures betterheat dissipation.

Cooler tip temperaturereduces wear andextends tip life.

Dual-lead thread design allowsfor 180 rotation of tip to newwear point for extended tip life.

Dual Taper Technology createsa more secure seat, preventingthe tip and retaining head fromloosening due to vibration.

REDUCE ARC START FAILURES BY UP TO 50%

SURESTART Contact Tips are designed to reduce arc start failuresthat can lead to costly rework and downtime in robotic weldingapplications. According to field trials and R&D lab tests,SURESTART Contact Tips reduce arc start failures by up to 50%and prevent early, unexpected burn backs.

SURESTART Contact Tips are especially beneficial forapplications with a high volume of tacking and short weldsusing solid wire in CV (Constant Voltage) welding modes.

FEATURES & BENEFITS

Reduce arc start failure by up to 50% Prevent early, unexpected burn backs Ideal for applications with a high volume of tackingand short welds using solid wire in CV mode

Available for .030 to .052 inch wire sizes

UNIQUE PACKAGING Offers protection from harmful welding environments Convenient packaging can fit into vending machines Available in packages of 20

18 19

TOUGH LOCK CONSUMABLE SYSTEM

SURESTART CONTACT TIPS

QUICK LOAD LINER

NEWWIRE SIZES!

LINERS WIRE SIZELENGTHS

DESCRIPTION6 10 15 25

415-30-XXQ* .030 x x HIGH CARBON STEEL - ROUND WOUND

415-35-XXQ* .035 - .045 x x x x HIGH CARBON STEEL - ROUND WOUND

415-116-XXQ* .045 - 1/16 x x x x HIGH CARBON STEEL - ROUND WOUND

415-564-XXQ* 1/16 - 5/64 x x x HIGH CARBON STEEL - ROUND WOUND

415-332-XXQ* .078 - 3/32 x x x HIGH CARBON STEEL - FLAT WOUND

LLIINNEERR RREETTAAIINNEERRSS ((SSOOLLDD SSEEPPAARRAATTEELLYY))

PART # WIRE SIZE DESCRIPTION

415-24 .078 - 3/32 QUICK LOAD LINER RETAINER FOR TREGASKISS GUNS

415-26 .030 - 1/16 QUICK LOAD LINER RETAINER FOR TREGASKISS GUNS

415-27 .030 - 1/16 QUICK LOAD LINER RETAINER FOR MOST TWECO GUNS

QUICK LOAD LINER PART NUMBERS

For immediate access to the most up-to-date Tregaskiss

company and product information, visit us online!

Build your TOUGH GUN Semi-Automatic Air-Cooled MIG Gunwith our online configurator

Sign up to have our FUSION Online electronic publicationdelivered to your inbox

Stay up-to-date on Tregaskiss product news in our TechConnection area

Locate your nearest authorized Tregaskiss distributor

View 3D product animations Download product literature in PDF format Download product technical manuals in PDF format Check our trade show calendar Purchase Tregaskiss gear at our new Company Store

Have a question? Email us at info@tregaskiss.com

Visit tregaskiss.com to

day!

tregaskiss.com

20

Copies of the following can be downloaded in PDF format from Tregaskiss.com/literature. Print copies can be requested via the Brochure Request Form on our website or by emailing info@tregaskiss.com.

TREGASKISS CONSUMABLES CATALOG B400

This catalog contains information on the following Tregaskiss Consumables:

Nozzles

TOUGH LOCK System Contact Tips Retaining Heads Teach Tips

TOUGH LOCK Specialty Consumables SURESTART Contact Tips TOUGH LOCK Conversion Series TOUGH ACCESS Consumables

Liners QUICK LOAD Liners Conventional Liners

TREGASKISS SEMI-AUTOMATIC CATALOG B500

To meet the demands of welding applications ranging from light- to heavy-duty, Tregaskiss offers two brands: TOUGH GUN MIG Guns and TGX MIGGuns. This comprehensive catalog provides detailed information on:

TOUGH GUN Semi-Automatic MIG Guns Air and Water-Cooled Models

TGX Semi-Automatic MIG Guns Air-Cooled Models

How to Pick the Right Tool for the Job Comparison Chart of the Features of TOUGH GUN vs. TGX MIG Guns

FOR MORE INFORMATION