baijan savalan _ avans high school lecture 27.10.16

PROGRAM OF THE DAY:

1) Introduction of TECHNIP (and myself)2) Process related aspects in offshore

oil and gas3) Specific lay-out aspects of offshore

platforms (piping / mechanical) Lecture for Avans 2015, Baijan Savalan – Process technologist

Herman Hamhuis

8 jaar werkzaam in Engineering Ervaring in Olie/Gas, Petrochemie, en Chemie Werkzaam bij TECHNIP-EPG Huidige functie: Lead process engineer (hiervoor Tebodin, Zeton) Bijzonderheden: Ook werkzaam geweest als project engineer en site

engineer

Introduction Technip

Technip Today With engineering, technologies and project management, on land and at sea, we safely and successfully deliver the best solutions for our clients in the energy business

Worldwide presence with 36,500 people in 48 countries Industrial assets on all continents, a fleet of 34 vessels (of which 5 under construction) 2013 revenue: €9 billion (€15 billion backlog)

Energy is at the core of TechnipTechnip Presentation4

Technip Presentation5

Engineering and fabrication of fixed platforms for shallow waters (TPG 500, Unideck®)

Engineering and fabrication of floating platforms for deep waters (Spar, semi-submersible platforms, FPSO)

Leadership in floatover technologyFloating Liquefied Natural Gas

(FLNG)Construction yard

Design, manufacture and supply of deepwater flexible and rigid pipelines, umbilicals and riser systems

Subsea construction, pipeline installation services and Heavy Lift

Six state-of-the-art flexible pipe and / or umbilical manufacturing plants

Five spoolbases for reeled pipeline assembly as well as four logistic bases

A constantly evolving fleet strategically deployed in the world's major offshore markets

Three Business Segments, One Technip

Gas treatment and liquefaction (LNG), Gas-to-Liquids (GTL)

Oil refining (refining, hydrogen and sulphur units)

Onshore pipelinesPetrochemicals (ethylene,

aromatics, olefins, polymers, fertilizers)

Process technologies (proprietary or through alliances)

Biofuel and renewable energies (including offshore wind)

Non-oil activities (principally in life sciences, metals & mining, construction)

Subsea Offshore Onshore

The best solutions across the value chain


A Unique Worldwide Footprint


Subsea:Worldwide Leading Integrated Player

Products

Flexible pipe (in house manufacturing)

Umbilicals(in-house manufacturing)

Rigid pipelines

Services

Inspection,repair & maintenance

Flexible/rigid pipelaying (Reel, S-Lay & J-Lay)Heavy Lift Operations

Deep water installation& construction

Vertical integrationIn-house technologies Worldwide leadershipFirst class assets

Architecture

Technip Slide Library8

Offshore:Expertise in High Added-value Technology

WindFPSO/FLNGSparSemi-submersibleUnideck®TPG 500 TLP

Innovative capabilitiesHeavy lift capabilitiesProprietary platform designProven track record in engineering & construction


Technip Onshore Segment

Refining & heavy oil Clean fuels Grassroots Heavy oil upgraders Hydrogen

Gas ProcessingGas treatmentGTLLNG

PetrochemicalsEthylenePolyolefinsAromaticsFertilizers

Project management consultancyStrong process engineering capabilities Process technologies (Hydrogen, Ethylene, Refining, Petrochemical & GTL)Solid reputation with NOCs & IOCs

OthersMining and metalsInfrastructuresBuildingsLife sciences,…


Floating LNG Solutions

A unique combination of technologies and know-howfrom our 3 business segments

Cryogenic pipe-in-pipe

Processing systemCryogenic flexible pipe FPSOSubsea services & product provider

Technip in the Benelux

1111


Technip in the Benelux

12

Rotterda

Bergen op Zoom

's

Rotterdam

Bergen op Zoom

's Hertogenbosch

Zoetermeer

Technip Benelux B.V.

Technip-EPG B.V.

• Turnover, MM Euro : 160-170• Employees : 600• Project hrs / yr : 650,000+

Zoetermeer

Capelle a/d IJssel

Antwerpen

Bergen op Zoom ‘s-Hertogenbosch

Technip Benelux N.V.

Antwerpen


Technip Manpower in the Benelux

Pro

cess

Mec

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Civ

il &

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HV

AC

Exe

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Con

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Pro

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& C

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Oth

ers

0

20

40

60

80

100

120

140

160

Staff Technip Benelux

TP AntwerpTP EPGTP Zoetermeer

Discipline

Staff


Technip Benelux - NL Headquarters

14

Full EPC capabilities From pre-feasibility up to start-up Project Management Strong front-end engineering capabilities

and advisory services Procurement, Expediting, QA/QC Construction, Commissioning, Start-up

Technology center for Ethylene, Hydrogen and Syngas

Technip Netherlands Presentation15

Technip Benelux B.V. – Main Product Lines

15

Over 550 ethylene furnaces built

Petrokemya, Saudi Arabia

16

Technip-EPG

16


Engineering Services

Studies and Consultancy

Engineering Basic Engineering Detail Engineering Scope definition and (cost) estimating

Procurement Purchasing Inspection Expediting

Construction Construction management


Engineering Services

Engineering Procurement Construction (EPC) Revamp and Grass Root 100 – 100.000 hours

Contracts Lump Sum Turnkey Reimbursable Incentive

High Value Technip centers


Process + HSE

Process Study Flow Assurance Process Flow Diagrams PFD’s Piping Instrumentation Diagrams P&ID’s Equipment-specification Hazard & Operability studies (HAZOP) Validation processes


Electrical & Instrumentation

High, mid and low voltage ATEX 95/137 DCS/PLC-configuration Instrumentation Fieldbus; Foundation Fieldbus, Profibus Load-flow and motorstart calculations Short-circuit calculations NEN 3140-Inspection NEN 1010-Inspection SIL - Classification


Mechanical / piping

3D-Design, new installation and modifications Plot study Pipe stress calculations Pipe specification-calculations Pressure vessel calculations PED-classification


G17d-APTechnip-EPG

Segment : Oil & Gas Offshore Client : GDF Suez E&P Nederland B.V. Project : G17d-AP Compression Scope : Integration of the Low Low compression facilities

Platform & Compressor modifications Hang-of module 10 x 7 x12,5 mtr Lifting weight 200 ton.

Disciplines : Project management, Process, Piping and

Structural, Instrumentation and Electrical

Execution: 2011 - present Technip is qualified to perform the works with the highest HSSE standards

Technip Presentation23 Technip Presentation23

K2b-A Technip-EPG

Segment : Offshore Client : Gaz de France Project : K2bA Compression Detail engineering for compressor unit, to be

installed on existing platform Disciplines

Project management Piping Pipestress Structural

Execution: 2007-2008, 9.000 hrs

Vibration study & analysis and coördination with TNO were subject to this project


K5-A /K4-ZTechnip-EPG

Segment : Oil & Gas Offshore Client : Total E&P Nederland Project : K4-Z / Topside modifications K5-A Scope : Engineering & Procurement

New equipment/facilities to be installed Water Treatment unit, Oil Absorption filters, Methanol and

KHI/CI Injection skids, Separator modifications, E&I room, HPU, Fire walls.

ESD valves, Choke valve and Electrical Heater are installed in a new Hang off Module.

Additional Weight Steel 50 Ton, Equipment 50 Ton (dry weight)

Piping and supports 25 Ton (dry weight) Disciplines

Project management, HSE, Process, Mechanical, Piping & Pipe Stress, Structural, Electrical & Instrumentation, Procurement, Expediting and QA/QC.

Execution: 2011/2012, 20.000 hrs


K4-BE Technip-EPG

Segment : Oil & Gas Offshore Client : Total E&P Nederland Project : K4-BE Scope : Engineering & procurement services

New equipment to be installed Skimmer tank (3 phase separation)

Disciplines Project management, Process, Piping, Mechanical, Structural, Instrumentation, Electrical, Procurement services (Expediting QA/QC)

Execution: 2011, 2000 hrs


Our knowledge and experience contribute to the success of our clients

Why Technip is an excellent choice

Broad experience in the industry Flexible set-up of project team State-of-the-Art tools Located close to the client, therefore able to

immediately respond to requests Committed to a code of business ethics Full access to resources and technologies of

TECHNIP GROUP, ranking top 5 major players in engineering and construction services worldwide

Process related aspects in offshore oil and gas

Technip EPG28

Table of contents

1. General

2. Process Flow Diagram (In satellite and central processing platforms)

3. Gas / Liquid separation

4. Water / Condensate Separation

5. Chemical Injection

6. Compression

7. Dehydration

8. Export Pipeline

9. Pigging

Technip EPG29

Table of contents

1. General

2. Process Flow Diagram(In satellite and central processing platforms)




6. Compression

7. Dehydration

8. Export Pipeline

9. Pigging

30 Technip EPG

GasCondensate

WaterWater

Sea water

1. GeneralGas Reservoir

31 Technip EPG

1. GeneralExploration

Seismic survey

32 Technip EPG

1. General“Nederlands plat”

• Government sells clusters to O&G operators

33 Technip EPG

1. General“Nederlands plat”

Het Nederlands platGaz de France

Nederlandse Aardolie Maatschappij

Wintershall

ClydeNu Wintershall

Bloknummer

GasveldOlieveld

1. GeneralGas Field Layout

Satellites

Central Processing

Well fluid gathering manifold

Bulk water separation

Chemical injection

Pig launcher

...

1. GeneralSatellite Platform

1. GeneralSatellite Platform

Bulk Separation

Pumping/Metering

Sea Water

Produced Water

Diesel Power Gen

Gas MeteringWellheads

Overboard

Crude Export

Gas Export

Crane

Diesel

Chemical Injection

Flare/Vent

Closed, Haz Drains

Pig Launcher

Gathering manifold of all the connected satellites

Fine tuned water separation

Dehydration

Compresssion

Chemical injection

Pig launcher / Receiever

...

1. GeneralCentral Processing Platform

1. GeneralCentral Processing Platform

Instrument Air

Bulk Separation

Pumping/MeteringFinal Separation

Flash Gas Compression

Export Compression

Cooling Medium Sea Water

Water Injection

Produced Water

Fire Water

DCS

Gas Turbine Power Gen

Fuel Gas

Gas MeteringSatellites

Dehydration

Overboard

Crude Export

Gas Export

AccommodationDiesel

Chemical Injection

Flare/Vent Non-Haz Drains

Closed, Haz Drains

Potable Water

Pig Launcher / Receiver

Wellheads

Technip EPG40

Table of contents

1. General





6. Compression

7. Dehydration

8. Export Pipeline

9. Pigging

MeOH orMEG Injection

Gas/LiqSeparator

Wat / Cond.Separator

2. Process Flow DiagramSatellite Platform

DegassingDrum

Gas + Cond. To Central Processing Platform

Water Overboard

MEG-CI Injection

Skimmer

Gas/LiqLP

Separator

2. Process Flow DiagramCentral Processing Platform

DegassingDrum

Water OverboardHP LP

KO Drum

Gas/LiqHP

Separator

Metering

Export GasTo Pipeline

DEG

Skimmer

DegassingDrum

Cond. Storage drum

Technip EPG43

Table of contents

1. General





6. Compression

7. Dehydration

8. Export Pipeline

9. Pigging

Technip EPG44

Removal of water and condensate from gas

3. Gas/Liq. Separation

Purpose

Two-Phase Separator

Gas / Liq. Inlet

Gas Outlet

Liq. (Cond. + Water) Outlet


Two-Phase Separator3. Gas/Liq. Separation

Two-Phase Separator


Technip EPG48

Table of contents

1. General





6. Compression

7. Dehydration

8. Export Pipeline

9. Pigging

Technip EPG49

Separate water from condensate

Separate remaining condensate from water to make the water ready for overboard conditions

Purpose

4. Water /Condensate Separation


Gas/LiqSeparator


4. Water /Condensate Separation

DegassingDrum


Water Overboard

MEG-CI Injection

Skimmer

51 Technip EPG

4. Water/Condensate Separation


Gas/LiqSeparator



DegassingDrum


Water Overboard

MEG-CI Injection

Skimmer

53 Technip EPG


Technip EPG54

Table of contents

1. General





6. Compression

7. Dehydration

8. Export Pipeline

9. Pigging

Technip EPG55

Prevent piping and pipeline from rupture

Prevent hydrate/wax formation and blocking of piping / pipeline

Purpose


56 Technip EPG

Hydrate (Ice that burns)

Crystalline compounds of water and light hydrocarbon molecules Ice-like solid crystals Cages of water molecules surrounding hydrocarbon molecules Can form in gas, gas-condensate and black oil systems Forms at temperatures higher than 32ºF (up to 80°F) at high pressure Transient operations are very susceptible to hydrate blockages Blockages can occur very rapidly

5. Chemical InjectionHydrate Inhibitor (MeoH / MEG)

57 Technip EPG

5. Chemical InjectionCorrosion Inhibitor (CI)

Pipeline corrosion can be inhibited by several means.

Choice of corrosion-resistant metals, alloys

Injection of corrosion inhibitors

Cathodic protection

External and/or internal protective coatings

58 Technip EPG

5. Chemical InjectionWax Inhibitor

Technip EPG59

Prevention of killing the well in order to explore the “latest” gas

Purpose

5. Chemical InjectionFoam injection

Technip EPG60

Table of contents

1. General





6. Compression

7. Dehydration

8. Export Pipeline

9. Pigging

Technip EPG61

Boost the gas to the conditions (higher pressure) of delivery for export gas

6. Compression

Purpose

Gas/LiqLP

Separator

6. Compression

DegassingDrum


KO Drum

Gas/LiqHP

Separator

Metering


DEG

Skimmer

DegassingDrum

Cond. Storage drum

63 Technip EPG

6. CompressionCentrifugal Compressor

64 Technip EPG

6. CompressionAxial Compressor

65 Technip EPG

6. CompressionRotary Compressor

66 Technip EPG

6. CompressionRecip. Compressor

Technip EPG67

Table of contents

1. General





6. Compression

7. Dehydration

8. Export Pipeline

9. Pigging

Technip EPG68

Dry gas to avoid gas hydrate formation as well as to reduce corrosion

Meet delivery specifications (dew point e.g -8°C @ 72 barg)

7. Dehydration

Purpose

Gas/LiqLP

Separator

7. Dehydration

DegassingDrum


KO Drum

Gas/LiqHP

Separator

Metering


DEG

Skimmer

DegassingDrum

Cond. Storage drum

70 Technip EPG

7. Dehydration

Wet Gas

Rich Glycol

Dry

Gas

71 Technip EPG

7. Dehydration

72 Technip EPG

7. Dehydration

Technip EPG73

Table of contents

1. General





6. Compression

7. Dehydration

8. Export Pipeline

9. Pigging

74

8. Export Pipeline

Technip EPG

75

8. Export Pipeline

Technip EPG

Technip EPG76

Table of contents

1. General





6. Compression

7. Dehydration

8. Export Pipeline

9. Pigging

Technip EPG77

Check wall thickness and find damaged sections of lines (intelligent pigging / imposed by SODM)

Remove debris such as dirt and wax from lines Provide a known volume for calibrating flow meters Coat inner pipe walls with inhibitors Remove condensed hydrocarbon liquids and water in two phase

pipelines

9. Pigging

Purpose

Technip EPG78

9. Pigging

79

9. Pigging

Large amounts of liquid can collect in front of the pig

Technip EPG

3) Specific lay-out aspects of offshore platforms (piping / mechanical)

De bovenbouw ”TOPSIDE”De configuratie wordt bepaald door:

Samenstelling van het gas.• De productiecapaciteit • Permanente of tijdelijke boortoren • Accommodatiefaciliteit • Helikopterdek • Opslagcapaciteit • Brugverbindingen met andere platforms • Hijskraanfaciliteit• Utiliteitsystemen

Onderbouw ”JACKET”

Afhankelijk van de waterdiepte worden verschillende jackets toegepast

TOPSIDE

JACKET

050

150100

200

Onderbouw ”JACKET”

Jackets zijn globaal te verdelen in

• Een stalen buizen frame

• Betonnen structuren

•Tension Leg Platform

Onderbouw ”JACKET” Een stalen buizen frame.

Onderbouw ”JACKET” Een stalen buizen frame

Onderbouw ”JACKET” Een stalen buizen frame.

Het frame wordt met heipalen in de zeebodem bevestigd.

JACKET

Heiblok

Heipaal geleider

Betonnen structuren

Onderbouw “jacket”

Tension Leg Platform

Onderbouw “jacket”

Installatie van een platform op de Noordzee

Het platform en de jacket worden met een kraanschip

naar de lokatie gebracht.

Platform


Jacket wordt vast geheid in de zee bodem.

JACKET

Heiblok


De topside wordt op het jacket geplaatstTopside

JACKET


De topside wordt op het jacket geplaatst

JACKET

Topside


Het platform wordt door een transportleiding met het hoofdplatform verbonden.

Pijpenlegger Aanvoer transportleiding


De Solitaire 1


Bevoorrading pijpenlegger op zee


Lassen van de transportleiding op de pijpenlegger


Voorbereiding voor aansluiten transport leiding op hoofdeiland


Als laatste wordt de definitieve put geboord

De FPSO

Voor olie en gaswinning op grote diepte en kleine velden worden FPSO’s toegepast.

FPSO is Floating Production Storage and Offloading vessel Boven het scheepsdek worden alle productie faciliteiten voor de olie en gas

behandeling geplaatst. De productie unit is modulair opgebouwd.

Equipment layout

Een offshore platform is uit de volgende dekken opgebouwd

helicopter deck (heli deck) main deck (upper deck) intermediate deck (mezzanine deck) cellar deck sub-cellar deck

Equipment layout

Heli deck

Main deck

Cellar deck

Sub Cellar deck

intermediate deck

Equipment layout

Helicopterdeck (heli deck) Bevindt zich boven het living quarter. Vrij van obstakels Afmetingen worden bepaald door het type helicopter wat in het veld

gebruikt wordt.

Equipment layoutHelicopterdeck (heli deck)

Equipment layout

main deck (upper deck) Utility equipment Generatoren Gascompressoren Koelerbanken Hijskraan Toegangsluiken voor onderhoud Toegangsluiken van de putten Container opslag Wire line unit

Equipment layout

Wire line unit

Equipment layoutmain deck (upper deck)

Equipment layout

intermediate deck (mezzanine deck) instrumentation/ switchgear/ battery and transformer room Instrument air vessel Methanol injection pumps

Equipment layoutIntermediate deck (Mezzanine deck)

Equipment layout

Cellar deckHazardous area Wellheads Separatoren Test & production manifold Vent knock-out drum Condensate injection pumps Methanol injection pumps Inhibitor injection pumps

Equipment layout

Cellar deckNon hazardous area Deluge skid Koelwater pompen Brandbestrijdingspompen Personeelsaccomodatie (living quarter) Evacuatieplaatsen

Equipment layoutCelllar deck

Equipment layout

Sub-cellar deck

noodafsluiters (emergency shut down valves)in de in en uitgaande export leidingen.

de pig launchers/ receivers.

de closed en open drain tanks inclusief pompen.

skimmer tank.

Equipment layoutSub-Celllar deck

Platform oriëntatie Bepaald door

Stromingsrichting van het zeewater

Meest voorkomende windrichting (prevailing wind)

Plaats van de risers die langs het jacket naar de zeebodem lopen

De plaats van de aanlanding (boat-landing) voor bevoorrading

Platform oriëntatie

Bepaald door

Platform oriëntatie

Bepaald door Toekomstige putboringen

De helicopter moet in alle windrichtingen kunnen landen en opstijgen.

Plaats van de fakkel en vent leidingen.

De hoogte van het sub-cellar deck wordt bepaald door de 100 jarige golf plus de air gap van 1 meter.

Platform elevatie

Bepaald door De hoogte van het sub-cellar deck wordt bepaald door de 100 jarige golf

plus de air gap van 1 meter.

Platform elevatie

Design criteria voor equipment location plan

Equipment op een logische plaats

Economische equipment opstelling

Veiligheidsvoorschriften raadplegen

Toegankelijkheid voor het plegen van onderhoud en bedienbaarheid

Design criteria voor equipment location plan

Voldoende onderlinge ruimte

Hazardous en non-hazardous.

Fire-wall (brandbescherming) of een blast-wall.

Vluchtwegen aangeven 1200 mm breed 2300mm hoog

Onderhoud en inspectie 800 mm breed

Lay-down area aangeven

Escape routes/fire-fighting layouts

Vluchtwegen naar de evacuatie plaatsen Reddingsboten (escape capsules of free fall boats)

Locatie van brandblusmiddelen

www.technip.com

Thank you

baijan savalan _ avans high school lecture 27.10.16

Education