balancing the people equation - how enhanced collaboration can help solve labour challenges in the...
DESCRIPTION
Australia's LNG industry is experiencing similar growing pains to Canada's oil sands industry. Labour is scarce, hard to attract and retain, costly and unproductive. This presentation shares a framework for collaboration among industry players (companies, stakeholders, suppliers, governments), outlines the benefits and barriers to collaboration, and describes a case study from the Canadian oil sands industry on how it is working to overcome critical labour challenges. Australia can take important lessons from other oil basins around the world that have passed through similar growing pains.TRANSCRIPT
Primary colors
R 0
G 39
B 118
R 0
G 161
B 222
R 60
G 138
B 46
R 114
G 199
B 231
R 201
G 221
B 3
R 146
G 212
B 0
Balancing the People Equation
APPEA, Perth, April 2014
How Enhanced Collaboration
Can Help Solve Labour
Challenges in the LNG Industry
1
• Blog: www.geoffreycann.com
• Twitter: @geoffreycann
• Email: [email protected]
• Phone: +61 (7) 3308 7125
• Youtube: www.youtube.com/user/gsccann
• LinkedIn: au.linkedin.com/in/geoffcann
About your presenter: Geoffrey Cann
2
Collaboration comes in many forms and at different levels
Gas
market
Incre
asin
g c
om
ple
xit
y a
nd
fo
rmality
of
str
uctu
re
Asset value
“Pool our assets”
Industry value
“Build our industry”
Operations Value
“Pool our service needs”
Regulatory/
Infrastructure
“Strength in numbers”
Damage control/ Self-preservation
‘We’re all in this together’
APPEA
“Our natural advantage”
Resources Councils
Surplus goods disposal and
Shared services outsourcing
JVs and
Common Engineering
‘Politeness is the
poison of
collaboration.’
- Edwin Land Inventor
3
Similarities in businesses provides a basis for collaboration
1.Similar lifecycles
2.Homogeneous
product
3.Same region of
operations
1.Common
infrastructure
design
1.Common
stakeholders
2.Common
regulators and
standards
1.Similar inputs
2.Similar cost
drivers
3.Common
contractors and
suppliers
4.Common labour
pool
5.Similar skills and
capabilities
required
1.Common
message
platforms (social,
traditional)
2.Shared message
to public
Asset value
Industry value
Operations Value
Regulatory/ Infrastructure
Damage control/ Self-preservation
= People related
4
The benefits of collaborating around people are significant
People challenges include:
• Attraction and retention of talent
• Labour and skills shortages
• Managing employee turnover/retention
• Compensation expectations
• Productivity and employee engagement
‘No one person,
no one alliance,
no one nation, no
one of us is as
smart as all of us
thinking
together.’
- James Stavridis
Navy Admiral
As long as companies act individually, the prospects for retaining skilled
employees, improving sustainable productivity and driving labour costs down
are limited
5
The benefits of collaboration are compelling, but are
hindered by common road blocks
Barriers to
collaboration
Benefits Barriers ‘Effectively,
change is almost
impossible
without industry-
wide
collaboration,
cooperation and
consensus.’
- Simon Mainwaring
Award winning branding consultant and social media specialist
6
Case Study: What would Canada do? The top workforce challenges reported by Canada’s petroleum
industry in 2011 were:
There was high demand for engineers, technicians, technologists,
trades, operators, supervisors, specialists and business and operations
support personnel in the oil sands sector
• Attraction and retention of workers in hard-
to-recruit locations (63%)
• Labour and skills shortages (57%)
• Managing employee turnover/retention
(52%)
• Benefits and compensation expectations
(50%)
• Productivity and employee engagement
(31%)
• Unsustainable
increases in
compensation
• Increased incidence
of on-site poaching
and competition for
labour
7
What conclusions did Canada reach on collaboration?
• Educational institutions to develop:
• Work integrated learning programs
• Vocational and professional training courses
• Industry social media campaigns to target youth
• Community work to target youth, women, immigrants and
Aboriginal communities (percentage representation of these
groups was low and had not changed in almost a decade)
• Joint workforce and capability planning across producers,
contractors and service suppliers to attract and retain workers in
hard-to-recruit locations and target in-demand occupations and
skills
• Joint training programs for common skills and trades
8
Seven pre-conditions must be in place to foster greater collaboration
1 Alignment around a common need
2 Invested champion
3 Window of opportunity
4 Sense of urgency and importance
5 Top-level executive support
6 Compatible corporate values
7 Transparent method of working
‘Alone we can do
so little; together
we can do so
much.’
- Helen Keller
9
A philosopher’s caution
“Your corn is ripe today; mine will be so tomorrow. 'Tis profitable
for us both, that I should labour with you today, and that you
should aid me tomorrow. I have no kindness for you, and know
you have as little for me. I will not, therefore, take any pains upon
your account; and should I labour with you upon my own account,
in expectation of a return, I know I should be disappointed, and
that I should in vain depend upon your gratitude. Here then I
leave you to labour alone; You treat me in the same manner. The
seasons change; and both of us lose our harvests for want of
mutual confidence and security.” – David Hume
10 Point of View: Collaboration in CSG-LNG
Appendix
11
Collaboration can eliminate duplicated efforts, underutilised infrastructure and poorly optimised workforce scheduling
There are many opportunities for collaboration across the LNG value chain
• Commissioning*
• Sequential shut downs / turn-
arounds
• Port scheduling
• LNG Production and Transport*
• Joint maintenance contracts
and crews
• Redirect gas supply
Gas fields and field operations LNG and ports
• Shared pipelines
• Co-invest in future
compression plants, water
treatment plants
Pipelines and water treatment
• Workforce sharing / HR
• Competency and Manning*
• Facilities management
• Housing and accommodation
• Land access practices
• Community relations
• Waste disposal
Shared services
• Logistics – fleet, air, bus, water
transport, freight
• Warehousing and lay-down yards
• Social investment
• Safety and Environmental
Management*
• Security and emergency management
• Excess assets disposal
• Environment
• IT support
• Accounting services
• Fraud detection
• Maintenance and Sustaining Capital*
LNG value chain
Operations value
* Note: For further details please see appendix
LNG and ports Pipelines and treatment plants Gas fields and field operations
12
The next phase of investments in assets could help build economies of scale
While today the three proponents’ have separately engineered infrastructure, value can
be generated in the future through common engineering as with the LNG plants
Asset
value
Player 1
Player 2
Player 3
Generation 1 Today Generation 2 Generation 3
Wellhead Field
compression Wellhead
Field
compression Wellhead
Field
compression
• Increased economies of scale
• Reduced procurement costs
• Reduced operating costs
• Optimised efficiency
Benefits
• Reduced parallel activities
• Increased flexibility
• Reduced training costs
• Improved reliability
13
Creating industry value requires high level of collaboration
Industry value will be enhanced through a more flexible gas market where all the
players will share capital assets to optimise utilisation
Gas market optimisation
Manifold
Pipelines
LNG plant
Manifold
Industry
value
Storage
Gas market place
Large gas Cos.
2nd tier gas Cos.
Mining Cos.
Manifold
Shipping
14
Competency and Manning
Identical facilities and processes is currently an issue, but can be converted to an advantage with collaboration.
• The competency and manning issue has resulted in personnel leaving the QGC team to join the APLNG and GLNG
teams
• The industry is also suffering from recruitment approaches from Western Australia
• All the training requirements are identical
• Each company will differ in the soft aspects of training reflecting their separate systems and cultures
• Setting up a separate entity to recruit and train technicians for all three facilities has many benefits
• Reduces parallel activities, reduces cost for all three parties, training a greater number of candidates eases the
supply and demand equation for personnel
• If this relatively straightforward enterprise can be established jointly between the operating companies a premise
has been created for co-operation
Urgent, very real issue for all three LNG operations is finding, recruiting and training operations and maintenance technicians
15
Commissioning
The three plants will be commissioned by Bechtel successively over an eighteen month period before being made
operational ready
• Availability of sufficient gas to commission any one of the plants on time to full capacity may be an issue
• All plants can be fully commissioned to nameplate capacity in succession
• Gas from Arrow can also be directed to which ever plant requires the additional gas for commissioning
• Benefits of an integrated commissioning management model
• Deliver gas to the plant that is ramping up to full production
• May (subject to commercial agreements) allow remaining plants to delay start up
• Optimise efficiency of each plant from start up
• Utilise common gas supply to ensure they can be commissioned to full capacity
• Obtain maximum efficiency when they are running to nameplate
• Start up of each plant would be programmed by a single entity following the commissioning
• Proof of competency of operators will occur on the first plant in a professional environment to meet the needs of all
three plants
• Ultimate flexibility realised as operators can be deployed across any one of the plants at any time to meet the
commissioning needs of each
Integrated commissioning model makes gas available from multiple sources
16
LNG production and transportation
The three plants will be commissioned by Bechtel successively over an eighteen month period before being made
operational ready
• Protocol for process optimisation is almost identical
• Identify operating envelopes for each major piece of equipment
• Establish where current operation is placed versus equipment limits, and proximity to best efficiency points versus
joint CSG availability
• Where the equipment is operating close to limits we will identify timing for additional train operation
• Possible benefits of collaborating on LNG production and transportation are:
• Energy efficiency
• Process optimisation
• Automation improvement
Optimising the production and transportation of LNG can be achieved through collaboration
17
Maintenance and Sustaining Capital
Collaborating in the maintenance and spare parts area has the potential to lower OPEX.
• Focus on planning & execution of scheduled work
• Materials management can free up capital
• Manage training costs by reviewing competencies required for day to day support and on an adhoc basis
• Benefits of a single Maintenance Management System:
• Greater ability to monitor costs
• Larger data pool for better analytics
• Reduced overhead costs
Joint planning. Scheduling and execution of large shut-down requirements could enable reliability and availability
18
Safety and Environmental Management
Proximity risk exists for all operators,, but shared environmental procedures and training will lower the overall risk of
environmental incidents
• Safety first culture can be rolled-out across the entire Curtis Island workforce
• More efficient work through better trained staff and lessons learned across plants
• Consistent requirements of vendors and suppliers
• Environmental risks are shared by all operators at Curtis Island
Standard training and operating procedures can be achieved through collaborating at a lower cost