ball bearing

35
www.traxxas.com www.continentalconveyor.com /www2.chicago-rawhide.com Chapter 14 Bearings

Upload: arslan-abbas

Post on 16-Aug-2015

67 views

Category:

Engineering


5 download

TRANSCRIPT

Page 1: Ball bearing

www.traxxas.comwww.continentalconveyor.com

/www2.chicago-rawhide.com

Chapter 14

Bearings

Page 2: Ball bearing

Bearings

Function:• Carry load in one or several directions while

allowing frictionless motion in other directions

Fatigue = F(Pressure, Velocity)

• 3 main types of Bearings– Rolling Element Bearings– Sliding Bearings– Elastomeric Bearings

Page 3: Ball bearing

www.me.psu.edu

www.bharatpetroleum.com

Page 4: Ball bearing

2 TYPES OF ROLLING BEARINGS

I. Ball Bearings

II. Roller Bearings

Page 5: Ball bearing

• Ball Bearing– Incorporates hardened

steel balls– Steel balls geometrically

contact inner and outer race at a point

– This creates high stresses locally

www.duratrax.com

I. Ball Bearing:

cage

seals Inner race

Outer race

Page 6: Ball bearing

Ball Bearings

How to Assemble

-Inner race press fit onto shaft shoulder (FN1, FN2)

-Assembly slides into housing (RC2) between outer race and housing

Page 7: Ball bearing

Types of Ball Bearings

• Deep Groove Ball Bearings– Primarily radial load

carrying– Thrust load equal to

25% of radial load– Can get as large as

300K radial load capacity

http://my.ecplaza.net/nbsinobest/12l.asp

Page 8: Ball bearing

Types of Ball Bearings

• Double Deep Groove– Increases radial load

Page 9: Ball bearing

Types of Ball Bearings

• Angular contact ball bearing– Increased thrust load due to increase in

lateral contact area between ball and race

www.hz-bearing.com

Page 10: Ball bearing

Types of Ball Bearings

• Thrust Bearings– Used in applications

with significant thrust load

http://kianho.com

Page 11: Ball bearing

Types of Ball Bearings

• Super precision ball bearings– Nearly perfect spheres– High surface finish

• Applications– High speed grinding,

milling, boring, routing– No Vibration!!

• Ceramics– Hard– No deformation

www.timken.com

Page 13: Ball bearing

II. Roller Bearings

• Roller Bearings– Hardened steel cylindrical rollers– Line contact deforms into areas larger then

ball bearings– Capable of carrying higher radial loads

Page 14: Ball bearing

Types of Roller Bearings

• Needle Bearings– 4 joint machine

applications– As the number of rollers

goes up the greater the contact area

– The greater the contact area the greater the load

www.clworldwide.com

Page 15: Ball bearing

Types of Roller Bearings

• Spherical Roller Bearings– Centers inner race about

shaft to avoid binding

www.dclcorp.co.kr/image/Nachi3.jpg

Page 16: Ball bearing

Types of Roller Bearings

• Tapered Roller Bearing– Support high thrust

loads (wheel bearing)– Supports radial load (car

weight) while supporting thrust loads (cornering)

– Wheel rotates with little resistance/friction

www.ahrinternational.com

Page 17: Ball bearing

Types of Roller Bearings

• Thrust Roller Bearings– Used in applications

with significant thrust load

www.timken.com

Page 18: Ball bearing
Page 19: Ball bearing

Mounted Bearings

Precision machine elements such as transmissions, reducers, right angle drives usually incorporate un-mounted bearings

Page 20: Ball bearing

Other Types of Bearings

• Thompson linear bearings

• Sliding Bearings– No rolling elements– Sleeve over shaft

where sleeve acts like bearing (Generally higher friction)

– Bronze good material due to coefficient of friction, porosity and wear resistance

www.intbearing.com

Page 21: Ball bearing

Other Types of Bearings

• Self Lubricating Bearings– Low Friction– No lubrication needed

Elastomeric Bearings

www.garlockbearings.com

http://www.polygoncompany.com/ http://www.polygoncompany.com/

Page 22: Ball bearing
Page 23: Ball bearing

Ball Joint – 3 rotational DOF HEIM Bearing

See heim overview powerpoint

Page 24: Ball bearing

V-22 OSPREYDrive LinkDrive Link Hub Spring SetHub Spring Set

PendulumPendulumSpringSpring

PitchPitchChange BearingChange Bearing

GimbalGimbalBearingBearing

Outboard SpindleOutboard SpindleCentrifugalCentrifugal

BearingBearingInboardInboardBeamBeam

PitchPitchChange SystemChange System

DownstopDownstop

www.lordmpd.com

Page 25: Ball bearing

HCL Components of V-22 Osprey

Drive Link

Centrifugal Bearing

www.lordmpd.com

Page 26: Ball bearing

Bearing Selection see sec 14.6 – 14.10:

Page 27: Ball bearing

Selecting Bearings

Load-Life Relationship:

k

P

P

L

L

2

1

1

2P1 = load 1, L1 = life at load 1,

k = 3.00 for ball bearingsk = 3.333 for roller bearings

Example: A ball bearing lasts 3,000 hours at 500 lb, how long will it last at 1,000 lbs? SIMPLE!

Page 28: Ball bearing

Selecting Bearings Cont’d

k

P

P

L

L

2

1

1

2Most manufacturers specify basic dynamic load rating, C, which is the load that results in 106 cycles. So, this equation can be rewritten as:

610k

dd P

CL

= Design Life for your

specific application for a design load of Pd

k

dd

LPC

/1

610

= Required dynamic load

rating for a design life = Ld

Note, these are all L10 lives!!! Which is the life for 90% reliability

Page 29: Ball bearing

“2” = 200 series

Page 30: Ball bearing

Example: A horizontal washing machine rotates at 1,100 rpm. Spec out bearings on ends if the dynamic radial load is 400 lb and static load is 75 lb. Want machine to last 20 years @ 3 loads per day, 30 minute cycle time/load.

Page 31: Ball bearing
Page 32: Ball bearing

Can use charts shown in 14-12 to get C. Or equation presented earlier.

Page 33: Ball bearing

CAREFUL!

• Previous equations assumes: L10 life, and inner race rotates and radial load only!!

1. Inner race rotates, then Pd = P = V*R where V = 1.0 if inner race rotates and V = 1.2 if outer race rotates.

2. Lar = CR * L10

Washing machine example, what if want 99% reliability??

3. What if thrust load is present??? - iteration

Page 34: Ball bearing

P = VXR + YT

P = Load

V = Rotation Factor (1.0 – Inner Race, 1.2 – Outer Race)

X = Radial Factor (.56 if Y>0)

R = Applied Radial Load

Y = Thrust Factor

T = Applied Thrust Load

*Thrust Load Present – Deep Groove Ball Bearing

Page 35: Ball bearing

START FIND R,T

ASSUME Y

P=VXR+YT

C=PdfL/fN

Select Bearing

Compute T/Co

Find e

T/R>e?

P=VR

C=PdfL/fN

Select Bearing END

FIND YnewYnew=Yold?

END

Figure 14-12

Table 14-3

YES

NOYES

NOTable 14-5 Iterate within reason

Usually get for shaft analysis

~1.5 *Must initially guess