ball bearing die sets pdf/ballbearingbushingdieset.pdf · ball bearing die sets with competitive...
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Ball Bearing Die Sets
With competitive pressures on the rise, thelonger life and easier assembly of Danly’s BallBearing Die Set just might be the edge you’relooking for. Its fast assembly slashes cost inbuilding and maintaining the die. And Danly’suncompromised material quality is legendaryfor long-lasting, profitable value.
Total Quality Management (TQM)Materials for Danly ball bearing bushing diesets and components are subjected 100% toinbound material inspections. Statisticalprocess control (SPC) helps assure a highdegree of precision throughout themanufacturing process. And, of course, thefinished product is verified before shipment toour customers.
But, quality assurance requires even agreater commitment than just thesebenchmark tests. At Danly, Total QualityManagement enlists every department, everyworkstation, every facet of the company’soperation into a comprehensive quality effort.After all, the perfect product shipped on time,but billed incorrectly, is still a quality problem.
From the sales and customer servicerepresentatives who assist you with yourorder, to the shipping department thatexpedites your delivery, quality at Danly is ateam effort and it’s everyone’s top priority.
Smooth, free-rolling operation for high accuracy, plus ease of assembly that lowers costs.
★
Customer Service Center/Branch OfficeManufacturingBranch Offices
★
EightManufacturingLocations ToServe You
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Index
Back Post All-Steel Ball Bearing Die Sets .........4
Two Post All-Steel Ball Bearing Die Sets ..........6
Four Post All-Steel Ball Bearing Die Sets..........8
Ball Bearing Cages .........................................10
Ball Bearing Guide Posts ................................11
Demountable Ball Bearing Guide Posts ....12-13
Demountable Ball Bearing Bushings..............14
Straight Sleeve Ball Bearing Bushings ...........15
Types I, II and III Selection Data................16-18
Types II and III Bushing and Ball CageSelection Chart..........................................19-20
Lubrication Recommendationsand Clamping Data ........................................21
Danly Other
Unlike others, the ball bearings inDanly cages are spun a full 360° intoplace for maximum protection fromaccidental ball dislodgement.
Specially-designed spiral patternsare drilled into Danly Ball Cages tocontrol tracking and grooving.
Special equipment spins ballbearings in place, then Danly BallCages move on to rigid qualityinspection.
Ask About OurComplete Line ofDiemakers’ Supplies• Plain Bearing Die Sets• Catalog Die Sets• Pins and Bushings• Die Springs• Basic and Ball Lock Punches• Self Lubricating Bushings• Gold Bond Pressroom
Accessories
10
Back Post All-Steel Ball Bearing Die Sets ®
4
MINIMUMTHICKNESS
RECOMMENDED
POST DIAMETER
DIE SPACE A
B
K
J
O
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
8 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 55 60 65 70 80 90 100
11⁄4
11⁄4
1
11⁄4
11⁄2
11⁄4
11⁄2
13⁄4
11⁄2
13⁄4
2
13⁄4
2
2 1⁄4
2
2 1⁄2
23⁄ 4
2 1⁄2
3
31⁄4
3
Note: Die space sizes are grouped within shaded areas which indicate suggested guide post diameters.
UNLIMITED SIZESSizes are not limited to any dimensions. Suggested minimum dimensions are shown below.
Back Post Series AS-33BB
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5
Back Post Series AS-33BB WHEN ORDERING SPECIFY:
1. Series AS-33BB.
2. Dimensions A and B.
3. Thickness of die holder J and punch holder K. (K thickness should be at least equal to guide postdiameter O. For sleeve bushings, J thickness should be atleast 1/4" larger than O.)
4. Type of guide post: straight or demountable. Diameter of guide post O if other than listed. See pages 11, 12 or 13. (If larger or smaller guide post than listed is ordered, C and F dimensions will vary accordingly.)
5. Type of bushing, demountable or straight sleeve. Refer topages 14 and 15 for dimensional data.
6. Demountable bushing clamp arrangement—state A, B, or C(see page 21).
7. Minimum shutheight by specifying T from bottom surface ofdie holder to top surface of punch holder.
8. Stroke or ram movement of press.
9. Operating condition (Type I—Pre-loaded, Type II—Relieving, Type III—Disengaging).
10. Size of shank, if required. These sets are regularly furnished without shanks. Inserted or welded steel shanksare available at additional cost.
1 1⁄2 in. dia. x 2 1⁄8 in. long1 9⁄16 in. dia. x 2 1⁄8 in. long2 in. dia. x 2 7⁄8 in. long2 1⁄2 in. dia. x 2 7⁄8 in. long3 in. dia. x 2 7⁄8 in. long
11. Clamping or lifting holes. Holes can be furnished toyour specifications at additional cost.
12. How shipment should be made.
Reverse Sets —Sets with B greater than A can be furnished ifrequired for special feeding.
Special Machining —Sets can be provided with any specialmachining required. Send print.
Torch-Cut Holes —Holes of any shape can be torch-cut to yourneeds. Send template or print.
These die sets may not be returned for credit.
F
F
F
F
C
C
CW
C
A
B1/2B
1/2A
O
K
T
J
111⁄411⁄213⁄42
21⁄23
13⁄417⁄821⁄821⁄421⁄227⁄831⁄4
211⁄16
215⁄16
3 3⁄83 5⁄84 1⁄84 3⁄45 3⁄8
7⁄16
7⁄16
1⁄21⁄25⁄85⁄85⁄8
2 7⁄83 1⁄16
3 9⁄16
313⁄16
4 5⁄16
55 5⁄8
9⁄16
9⁄16
11⁄16
11⁄16
13⁄16
13⁄16
7⁄8
NOM.GUIDEPOSTDIA. C F WF W
SLEEVE BUSHING SHOULDER BUSHING
131⁄4
11⁄8
31⁄211⁄4
413⁄8
41⁄211⁄2
515⁄8
51⁄213⁄4
617⁄8
61⁄227
21⁄4
71⁄221⁄2
823⁄4
81⁄23
THICKNESS OF PLATE CARRIED IN STOCKFOR IMMEDIATE FABRICATION
6
Two Post All-Steel Ball Bearing Die Sets ®
6
MINIMUMTHICKNESS
RECOMMENDED
POST DIAMETER
DIE SPACE A
B
K
J
P
O
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
45
50
55
60
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 55 60 65 70 80
3
31⁄4
21⁄2
3
11⁄4
11⁄2
1
11⁄4
11⁄2
13⁄4
11⁄4
11⁄2
13⁄4
2
11⁄2
13⁄4
2
2 1⁄4
13⁄4
2
2 1⁄2
23⁄ 4
2
21⁄2
Note: Die space sizes are grouped within shaded areas which indicate suggested guide post diameters.
Center Post Series AS-34BB Diagonal Post Series AS-35BB
UNLIMITED SIZESSizes are not limited to any dimensions. Suggested minimum dimensions are shown below.
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Center Post Series AS-34BB
Diagonal Post Series AS-35BB
F
C
A
B
1/2A
W
P
K
T
J
O
F
F
C
C
W
A
1/2B
X
1/2A
B
P
K
T
J
O
WHEN ORDERING SPECIFY:
1. Series AS-34BB or AS-35BB.
2. Dimensions A and B.
3. Thickness of die holder J and punch holder K.(K thickness should be at least equal to guide postdiameter O. For sleeve bushings, J thickness should be atleast 1/4" larger than O.)
4. Type of guide post: straight or demountable. Diameter of guide post O if other than listed. See pages 11, 12 or 13. (If larger or smaller guide post than listed is ordered, C and F dimensions will vary accordingly.)
5. Type of bushing, demountable or straight sleeve. Refer topages 14 and 15 for dimensional data.
6. Demountable bushing clamp arrangement—state A, B or C(see page 21).
7. Minimum shutheight by specifying T from bottom surface ofdie holder to top surface of punch holder.
8. Stroke or ram movement of press.
9. Operating condition (Type I—Pre-loaded, Type II—Relieving, Type III—Disengaging.)
10. Size of shank, if required. These sets are regularlyfurnished without shanks. Inserted or welded steel shanksare available at additional cost.
1 1⁄2 in. dia. x 2 1⁄8 in. long1 9⁄16 in. dia. x 2 1⁄8 in. long2 in. dia. x 2 7⁄8 in. long2 1⁄2 in. dia. x 2 7⁄8 in. long3 in. dia. x 2 7⁄8 in. long
11. Clamping or lifting holes. Holes can be furnished toyour specifications at additional cost.
12. How shipment should be made.
Reverse Sets —Sets with B greater than A can be furnished ifrequired for special feeding.
Special Machining —Sets can be provided with any specialmachining required. Send print.
Torch-Cut Holes —Holes of any shape can be torch-cut to yourneeds. Send template or print.
These die sets may not be returned for credit.Diameter of Larger Post determines C and F dimensions for both posts.X = B Minus 2F.
111⁄411⁄213⁄42
21⁄23
13⁄417⁄821⁄821⁄421⁄227⁄831⁄4
211⁄16
215⁄16
3 3⁄83 5⁄84 1⁄84 3⁄45 3⁄8
7⁄16
7⁄16
1⁄21⁄25⁄85⁄85⁄8
2 7⁄83 1⁄16
3 9⁄16
313⁄16
4 5⁄16
55 5⁄8
9⁄16
9⁄16
11⁄16
11⁄16
13⁄16
13⁄16
7⁄8
NOM.GUIDEPOSTDIA. C F WF W
SLEEVE BUSHING SHOULDER BUSHING
131⁄4
11⁄8
31⁄211⁄4
413⁄8
41⁄211⁄2
515⁄8
51⁄213⁄4
617⁄8
61⁄227
21⁄4
71⁄221⁄2
823⁄4
81⁄23
THICKNESS OF PLATE CARRIED IN STOCKFOR IMMEDIATE FABRICATION
Four Post All-Steel Ball Bearing Die Sets ®
8
MINIMUMTHICKNESS
RECOMMENDED
POST DIAMETER
DIE SPACE A
B
K
J
O
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
45
50
55
60
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 55 60 65 70 80 90 100
11⁄4
11⁄4
1
11⁄4
11⁄2
11⁄4
11⁄2
13⁄4
11⁄2
13⁄4
2
13⁄4
2
21⁄ 4
2
21⁄ 2
23⁄4
21⁄ 2
Note: Die space sizes are grouped within shaded areas which indicate suggested guide post diameters.
UNLIMITED SIZESSizes are not limited to any dimensions. Suggested minimum dimensions are shown below.
Four Post Series AS-37BB
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9
XA
B1/2B
K
1/2A
T
J
O
F
F
C
C
W
W
Y
C-1/4
NOTE: RIGHT FRONT POSTOFFSET 1/4" FORWARD
WHEN ORDERING SPECIFY:
1. Series AS-37BB.
2. Dimensions A and B.
3. Thickness of die holder J and punch holder K.(K thickness should be at least equal to guide postdiameter O. For sleeve bushings, J thickness should be atleast 1/4" larger than O).
4. Type of guide post: straight or demountable. Diameter of guide post O if other than listed. See Pages 11, 12 or 13. (If larger or smaller guide post than listed is ordered, C and F dimensions will vary accordingly.)
5. Type of bushing, demountable or straight sleeve. Refer topages 14 and 15 for dimensional data.
6. Demountable bushing clamp arrangement—state A, B or C(see page 21).
7. Minimum shutheight by specifying T from bottom surface ofdie holder to top surface of punch holder.
8. Stroke or ram movement of press.
9. Operating condition (Type I—Pre-loaded, Type II—Relieving, Type III—Disengaging.)
10. Size of shank, if required. These sets are regularlyfurnished without shanks. Inserted or welded steel shanksare available at additional cost.
1 1⁄2 in. dia. x 2 1⁄8 in. long1 9⁄16 in. dia. x 2 1⁄8 in. long2 in. dia. x 2 7⁄8 in. long2 1⁄2 in. dia. x 2 7⁄8 in. long3 in. dia. x 2 7⁄8 in. long
11. Clamping or lifting holes. Holes can be furnished to your specifications at additional cost.
12. How shipment should be made.
Reverse Sets —Sets with B greater than A can be furnished ifrequired for special feeding.
Special Machining —Sets can be provided with any specialmachining required. Send print.
Torch-Cut Holes —Holes of any shape can be torch-cut to yourneeds. Send template or print.
These die sets may not be returned for credit.
Series AS-37BB
X = B Minus 2F Y = A Minus 2F
111⁄411⁄213⁄42
21⁄23
13⁄417⁄821⁄821⁄421⁄227⁄831⁄4
211⁄16
215⁄16
3 3⁄83 5⁄84 1⁄84 3⁄45 3⁄8
7⁄16
7⁄16
1⁄21⁄25⁄85⁄85⁄8
2 7⁄83 1⁄16
3 9⁄16
313⁄16
4 5⁄16
55 5⁄8
9⁄16
9⁄16
11⁄16
11⁄16
13⁄16
13⁄16
7⁄8
NOM.GUIDEPOSTDIA. C F WF W
SLEEVE BUSHING SHOULDER BUSHING
131⁄4
11⁄8
31⁄211⁄4
413⁄8
41⁄211⁄2
515⁄8
51⁄213⁄4
617⁄8
61⁄227
21⁄4
71⁄221⁄2
823⁄4
81⁄23
THICKNESS OF PLATE CARRIED IN STOCKFOR IMMEDIATE FABRICATION
Ball Bearing Cages ®
10
1
11⁄4
11⁄2
13⁄4
2
21⁄2
3
3⁄16
3⁄16
1⁄4
1⁄4
1⁄4
3⁄8
3⁄8
11⁄222
21⁄23
31⁄431⁄233⁄411⁄22
23⁄431⁄433⁄44
41⁄443⁄42
21⁄223⁄431⁄241⁄441⁄25
51⁄26
21⁄23
31⁄44
43⁄451⁄453⁄461⁄463⁄43
31⁄233⁄441⁄251⁄455⁄86
61⁄27
71⁄24
53⁄461⁄271⁄473⁄481⁄483⁄44
53⁄461⁄271⁄473⁄481⁄483⁄4
TYPE ICATALOGNUMBER
6-0808-82-26-0810-82-26-0812-82-26-0813-82-26-0814-82-26-0815-82-2
6-1011-82-26-1013-82-26-1015-82-26-1016-82-26-1017-82-26-1019-82-2
6-1211-82-26-1214-82-26-1217-82-26-1218-82-26-1220-82-26-1222-82-26-1224-82-2
6-1413-82-26-1416-82-26-1419-82-26-1421-82-26-1423-82-26-1425-82-26-1427-82-2
6-1615-82-26-1618-82-26-1621-82-26-1623-82-26-1624-82-26-1626-82-26-1628-82-26-1630-82-2
6-2023-82-26-2026-82-26-2029-82-26-2031-82-26-2033-82-26-2035-82-2
6-2423-82-26-2426-82-26-2429-82-26-2431-82-26-2433-82-26-2435-82-2
7⁄16
11⁄16
11⁄16
15⁄16
19⁄16
113⁄16
21⁄16
25⁄16
7⁄16
11⁄16
17⁄16
111⁄16
115⁄16
23⁄16
27⁄16
215⁄16
11⁄16
15⁄16
17⁄16
113⁄16
23⁄16
27⁄16
215⁄16
37⁄16
315⁄16
15⁄16
13⁄16
111⁄16
21⁄16
27⁄16
215⁄16
37⁄16
315⁄16
47⁄16
13⁄16
17⁄16
115⁄16
25⁄16
211⁄16
31⁄16
37⁄16
315⁄16
47⁄16
415⁄16
111⁄16
333⁄833⁄441⁄443⁄451⁄4
111⁄16
333⁄833⁄441⁄443⁄451⁄4
C S XO
TYPE IICATALOGNUMBER
Nom.PostDia.
6-0806-82-16-0808-82-1
6-1006-82-16-1008-82-1
6-1208-82-16-1210-82-1
6-1410-82-16-1412-82-1
6-1612-82-16-1614-82-1
6-2016-82-1
6-2416-82-1
C
O
S
C
S
O
X
Ball cages are made of a heat treated aluminum alloywith tough, wear-resistant qualities. They aremanufactured to rigid quality control standards toassure a smooth, burr-free finish that reduces frictionand the possibility of scoring.
Ball bearings are vacuum degassed quality, fatigueresistant steel and are thoroughly inspected forroundness, smooth finish and dimensional tolerance.
Ball cages are mounted to drilled and tapped guideposts by a special washer assembly which permitscage to rotate freely around guide post, when notunder pre-load.
Ball bearings are arranged in a spiral pattern in thecage to minimize tracking or grooving and assureuniform wear. Each ball is retained by spinning formaximum security.
TYPE IFor Type I
Ball Bearing Bushing Assembly
(See page 17 for length C)
TYPE IIFor Type II and III
Ball Bearing Bushing Assemblies
(See page 19 for length C)
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11
Ball Bearing Guide Posts
1
11⁄4
11⁄2
13⁄4
81⁄29
91⁄210
101⁄211
111⁄212
121⁄21314151753⁄461⁄271⁄471⁄273⁄48
81⁄29
91⁄210
101⁄211
111⁄212
121⁄21314151617188
83⁄491⁄2101112131417182081⁄291⁄410111213141720
CATALOGNUMBER
Nom.Dia."O"
LENGTHL
CATALOGNUMBER
Nom.Dia."O"
LENGTHL
5-1434-825-1436-825-1438-825-1440-825-1442-825-1444-825-1446-825-1448-825-1450-825-1452-825-1456-825-1460-825-1468-825-1623-825-1626-825-1629-825-1630-825-1631-825-1632-825-1634-825-1636-825-1638-825-1640-825-1642-825-1644-825-1646-825-1648-825-1650-825-1652-825-1656-825-1660-825-1664-825-1668-825-1672-825-2032-825-2035-825-2038-825-2040-825-2044-825-2048-825-2052-825-2056-825-2068-825-2072-825-2080-825-2434-825-2437-825-2440-825-2444-825-2448-825-2452-825-2456-825-2468-825-2480-82
13⁄4
2
21⁄2
3
Danly Precision Guide Posts for Ball Bearing BushingAssemblies feature vacuum degassed, bearing quality,electric furnace alloy steel with a smooth, hard-wearingsurface that assures free-rolling of balls and extendsguide post life.
Each post is drilled and tapped at the bottom formounting of the ball cage washer assembly. Thisunique mounting method permits the ball cage, exceptwhen under pre-load, to freely rotate a full 360 degreesaround the guide post.
L
O
5-0813-825-0815-825-0817-825-0818-825-0819-825-0820-825-0821-825-0822-825-0823-825-0824-825-0826-825-0828-825-0830-825-0832-825-0834-825-0836-825-1017-825-1019-825-1021-825-1022-825-1023-825-1024-825-1026-825-1028-825-1030-825-1032-825-1034-825-1036-825-1040-825-1044-825-1048-825-1217-825-1220-825-1223-825-1224-825-1226-825-1228-825-1230-825-1232-825-1234-825-1236-825-1238-825-1240-825-1242-825-1244-825-1246-825-1248-825-1250-825-1252-825-1256-825-1420-825-1423-825-1426-825-1428-825-1430-825-1432-82
31⁄433⁄441⁄441⁄243⁄45
51⁄451⁄253⁄46
61⁄27
71⁄28
81⁄29
41⁄443⁄451⁄451⁄253⁄46
61⁄27
71⁄28
81⁄29
10111241⁄45
53⁄46
61⁄27
71⁄28
81⁄29
91⁄210
101⁄211
111⁄212
121⁄213145
53⁄461⁄27
71⁄28
(To find L seepages 16 and 18)
Ball Cage WasherAssembly Sold Separately(See Page 21)}
NOM.DIA."O"
LBS.-IN. LBS.-FT.TAPSIZE
GUIDE POSTTAP SIZES
RECOMMENDEDSEATINGTORQUE
5⁄16-18 N.C.3⁄8-16 N.C.1⁄2-13 N.C.
320560
1350
2647
112
1-11⁄411⁄2-13⁄4-2
21⁄2-3
®
12
Demountable Ball Bearing Guide Posts
Danly Demountable Guide Posts forball bearing bushing assembliesfeature vacuum degassed, bearingquality, electric furnace alloy steel witha smooth, hard-wearing surface thatassures free-rolling of balls andextends guide post life.
Each post is drilled and tapped atthe bottom for mounting of the ballcage washer assembly. This uniquemounting method utilizes the entiresurface of the guide post for guidingand permits the ball cage, except whenunder pre-load, to freely rotate a full360 degrees around the guide post.This free-flowing movement eliminatesscoring or tracking of the guide postsurface.
CLAMP DATA
11⁄8
125⁄64
117⁄32
POST DIAMETER LENGTH
1
11⁄4
11⁄2
15⁄16
19⁄16
17⁄8
13⁄16
13⁄16
17⁄16
13⁄16
63⁄64
11⁄8
7⁄8
1
11⁄16
.610
.750
.750
3 CLAMPS6-90-1
3 SCREWS1/4-20 X 3/4 LG.
WASHER ASSEMBLY6-0008-82-2
OR6-0008-82-1
3 CLAMPS6-93-1
3 SCREWS5/16-18 X 7/8 LG.
WASHER ASSEMBLY6-0010-82-2
OR6-0010-82-1
3 CLAMPS6-93-1
3 SCREWS5/16-18 X 7/8 LG.
WASHER ASSEMBLY6-0012-82-2
OR6-0012-82-1
2.502.753.003.253.503.754.004.254.504.755.255.756.256.757.257.75
3.253.503.754.004.254.504.755.255.756.256.757.257.758.759.75
10.75
3.253.503.754.004.254.505.005.506.006.507.007.508.008.509.009.50
10.0010.5011.0011.5012.50
CATALOGNUMBER
5-0810-8265-0811-8265-0812-8265-0813-8265-0814-8265-0815-8265-0816-8265-0817-8265-0818-8265-0819-8265-0821-8265-0823-8265-0825-8265-0827-8265-0829-8265-0831-826
5-1013-8265-1014-8265-1015-8265-1016-8265-1017-8265-1018-8265-1019-8265-1021-8265-1023-8265-1025-8265-1027-8265-1029-8265-1031-8265-1035-8265-1039-8265-1043-826
5-1213-8265-1214-8265-1215-8265-1216-8265-1217-8265-1218-8265-1220-8265-1222-8265-1224-8265-1226-8265-1228-8265-1230-8265-1232-8265-1234-8265-1236-8265-1238-8265-1240-8265-1242-8265-1244-8265-1246-8265-1250-826
O B M N P YE1 F1
POSTTAP SIZE
5⁄16 - 18N.C.
5⁄16 - 18N.C.
3⁄8 - 16N.C.
®
13
13⁄4
2
21⁄2
3
CLAMP DATA
145⁄64
153⁄64
25⁄64
221⁄64
LENGTH POSTTAP SIZE
3⁄8 - 16N.C.
3⁄8 - 16N.C.
1⁄2 - 13N.C.
1⁄2 - 13N.C.
21⁄4
21⁄2
31⁄32
31⁄2
111⁄16
115⁄16
115⁄16
27⁄16
119⁄64
127⁄64
1 43⁄64
159⁄64
13⁄8
19⁄16
123⁄32
129⁄32
.750
.750
.750
.750
4 CLAMPS6-93-1
4 SCREWS5/16-18 X 7/8 LG.
WASHER ASSEMBLY6-0014-82-2
OR6-0014-82-1
4 CLAMPS6-93-1
4 SCREWS5/16-18 X 7/8 LG.
WASHER ASSEMBLY6-0016-82-2
OR6-0016-82-1
4 CLAMPS: 6-93-14 SCREWS: 5/16-18X7/8 LG.
WASHER ASSEMBLY6-0020-82-2 OR 6-0020-82-1
4 CLAMPS: 6-93-14 SCREWS: 5/16-18X7/8 LG.
WASHER ASSEMBLY6-0024-82-2 OR 6-0024-82-1
CATALOGNUMBER
5-1415-8265-1416-8265-1417-8265-1418-8265-1419-8265-1421-8265-1423-8265-1425-8265-1427-8265-1429-8265-1431-8265-1433-8265-1435-8265-1437-8265-1439-8265-1441-8265-1443-8265-1445-8265-1449-8265-1453-8265-1457-8265-1461-826
5-1617-8265-1618-8265-1619-8265-1620-8265-1621-8265-1622-8265-1623-8265-1624-8265-1626-8265-1628-8265-1630-8265-1632-8265-1634-8265-1636-8265-1638-8265-1640-8265-1642-8265-1644-8265-1648-8265-1652-8265-1656-8265-1660-8265-1664-826
5-2024-8265-2026-8265-2028-8265-2032-8265-2036-8265-2040-8265-2044-8265-2048-8265-2060-8265-2072-826
5-2424-8265-2426-8265-2430-8265-2434-8265-2438-8265-2442-8265-2446-8265-2458-8265-2470-826
3.754.004.254.504.755.255.756.256.757.257.758.258.759.259.75
10.2510.7511.2512.2513.2514.2515.25
4.254.504.755.005.255.505.756.006.507.007.508.008.509.009.50
10.0010.5011.0012.0013.0014.0015.0016.00
6.006.507.008.009.00
10.0011.0012.0015.0018.00
6.006.507.508.509.50
10.5011.5014.5017.50
O E1 F1B M N P YPOST DIAMETER
M
P N
MN
P
O
B
E1
F1
Clamp ArrangementsFor Demountable Guide Post
(To find F1see pages 16 and 18)
CB
A
NOM.POSTDIA.
CATALOGNUMBER
®
14
Demountable Ball Bearing Bushings
Danly Demountable Bushings feature vacuum degassed,bearing quality, electric furnace alloy steel. They are designedfor a tap fit installation and are assembled to the die holder byeasily mounted clamps and screws which provide four times theholding power of pressed-in bushings. By simply removingclamps, bushings are easily demounted from die holder for diegrinding or repair.
1
11⁄4
11⁄2
13⁄4
2
2 1⁄2
3
1 3⁄8
1 5⁄8
1 7⁄8
2 1⁄8
2 1⁄2
3
3 1⁄2
1 7⁄8
2 1⁄8
2 1⁄2
2 3⁄4
3 1⁄4
3 3⁄4
4 1⁄4
2 1⁄8
2 3⁄8
2 7⁄8
3 1⁄8
3 5⁄8
4 1⁄8
4 3⁄4
2.283
2.533
3.033
3.283
3.783
4.283
4.908
1 3⁄16
1 3⁄16
17⁄16
111⁄16
115⁄16
115⁄16
115⁄16
1 1⁄4
1 3⁄4
2 1⁄4
2 3⁄4
1 3⁄4
2 1⁄4
2 3⁄4
11⁄2
2 1⁄4
3
31⁄2
1 3⁄4
2 1⁄2
3 1⁄4
2
2 3⁄4
3 1⁄2
4 1⁄4
5
4
4 3⁄4
51⁄2
4
43⁄4
51⁄2
2 7⁄16
2 15⁄16
3 7⁄16
3 15⁄16
2 15⁄16
3 7⁄16
3 15⁄16
2 15⁄16
3 11⁄16
4 7⁄16
4 15⁄16
3 7⁄16
4 3⁄16
4 15⁄16
3 15⁄16
4 11⁄16
5 7⁄16
6 3⁄16
6 15⁄16
5 15⁄16
6 11⁄16
7 7⁄16
5 15⁄16
6 11⁄16
7 7⁄16
6-0805-85
6-0807-85
6-0809-85
6-0811-85
6-1007-85
6-1009-85
6-1011-85
6-1206-85
6-1209-85
6-1212-85
6-1214-85
6-1407-85
6-1410-85
6-1413-85
6-1608-85
6-1611-85
6-1614-85
6-1617-85
6-1620-85
6-2016-85
6-2019-85
6-2022-85
6-2416-85
6-2419-85
6-2422-85
A
B
C
F
E 3/8
C1
L1
111⁄411⁄213⁄42
21⁄23
15⁄16
17⁄16
111⁄16
113⁄16
21⁄16
25⁄16
25⁄8
111⁄16
113⁄16
2 1⁄16
2 3⁄16
2 7⁄16
2 11⁄16
3
3
46-91-1
5⁄16 -18 NCX
3⁄4 LG
NOM.POSTDIA.
M NCLAMPS
PERBUSHING
CLAMPCAT.NO.
SCREWSIZE
M
NMN
Clamp Dimensions Clamp Arrangements
(To find L1see pages
17 and 19)
NOM.BUSHING
I.D.C1 E F L1
®
15
Straight Sleeve Ball Bearing Bushings
Precision Straight Sleeve Bushings feature vacuumdegassed, bearing quality, electric furnace alloy steel.Like all components of the Danly Ball Bearing BushingAssembly, these straight sleeve bushings arecompletely interchangeable.
INSTALLATION INSTRUCTIONSIn order to avoid the bushing close-in which occurs as aresult of press-fit, these bushings, should be retainedwith Danly Bushing Mount. When so installed, it is notnecessary to hone the bushing bore after installation,and the bushing fit will be correct.
Application of Danly Bushing Mount
1. Degrease bushing OD and die shoe bore with alcohol, acetone or other volatile solvent and wipe dry.
2. Apply Bushing Mount sparingly and wring bushing into die shoe.
3. Allow 4 hour cure at 72° F. Do not disturb bushing until cure is complete.
1
11⁄4
11⁄2
13⁄4
2
21⁄2
3
1.87551.8748
2.12552.1248
2.50052.4998
2.75052.7498
3.25053.2498
3.75053.7498
4.25054.2498
.9988
.9980
1.24881.2480
1.49831.4975
1.74831.7475
1.99831.9975
2.49782.4970
2.99782.9970
BORE SIZESNOM.
GUIDEPOSTDIA.
PUNCH HOLDERFOR GUIDE
POSTS
DIE SHOE FOR SHOULDER OR
STRAIGHT SLEEVEBALL BUSHINGS
1
11⁄4
11⁄2
13⁄4
2
2 1⁄2
3
1 3⁄8
1 5⁄8
1 7⁄8
2 1⁄8
2 1⁄2
3
3 1⁄2
1 7⁄8
2 1⁄8
2 1⁄2
2 3⁄4
3 1⁄4
3 3⁄4
4 1⁄4
2 1⁄23
3 1⁄24
4 1⁄25
33 1⁄24
4 1⁄256
33 3⁄44 1⁄25
5 1⁄2678
3 1⁄24 1⁄45
5 1⁄26789
44 3⁄45 1⁄26 1⁄4789
10
66 3⁄47 1⁄28 1⁄29 1⁄2
10 1⁄2
66 3⁄47 1⁄28 1⁄29 1⁄2
101⁄2
6-0810-866-0812-866-0814-866-0816-866-0818-866-0820-86
6-1012-866-1014-866-1016-866-1018-866-1020-866-1024-86
6-1212-866-1215-866-1218-866-1220-866-1222-866-1224-866-1228-866-1232-86
6-1414-866-1417-866-1420-866-1422-866-1424-866-1428-866-1432-866-1436-86
6-1616-866-1619-866-1622-866-1625-866-1628-866-1632-866-1636-866-1640-86
6-2024-866-2027-866-2030-866-2034-866-2038-866-2042-86
6-2424-866-2427-866-2430-866-2434-866-2438-866-2442-86
A B
NOM.BUSHING
I.D.
NOM.BUSHING
O.D.NOM.POSTDIA.
CATALOGNUMBER
LENGTH
L2
B
A L2
DANLY BUSHING MOUNTCATALOG NO. 9-0060-82
(To find L2see pages 17 and 19)
Instructions For Using Chart On Page 17 ☞Selection of a Type I Ball Bearing Bushing Assembly is based on therequired stroke and the guide post diameter. With these two factorsestablished, refer to the Selection Chart:
1. Under the heading Stroke “S’’, find the column for the desired stroke.
2. Move down this column to colored square on horizontal line oppositerequired Post diameter.
3. For required bushing length, move to left from colored square onhorizontal line to Bushing Length column. (See “Caution’’ Note atbottom of page.)
4. Select cage length from Ball Cage column. Select length shownwithin colored area matching the colored square in which stroke andbushing length selections intersect. Increased life is provided whenlongest cage length is selected, shutheight permitting.
*Note: If die grind is not required, stroke may be increased by theamount of die grind allowance shown in “X’’ column. If die grind isgreater than the amount shown, stroke will shorten by the additionalamount added.
®
16
Note: If calculated guide post length is not listed on page 11, 12, or 13:
1. Select next longer length and cut off to required length,
(Caution: Demountable Guide Post may not be cut off; choose nextshorter length. )
2. Or, select shorter length and recess post in punch holder to obtaincorrect L dimension.
Press fit length should be equal to or greater than the diameter of theguide post, if possible.
Note: On Type I Assemblies, a die set designed for a particular strokemay be used in any press of lesser stroke, but never in any presswhere the stroke is greater than originally chosen.
Caution: Be sure bushing does not strike punch holder at minimumshutheight. If this condition exists, use shorter bushing andcorresponding ball cage.
Type I Selection Data
Data for Finding Guide Post LengthType I - Full Pre-Load Throughout Stroke
��
�
������F
J
���
S
STROKE UP
STROKEDOWN
L
Z
TMINSHUT HEIGHT
(DIE LIFE DEPLETED)
O
���
����
��
C��
��
�����
���
STRAIGHTSLEEVE
BUSHING
DEMOUNTABLESHOULDERBUSHING
���� ������
PRELOADLINE
3/16
K
F1
E
U2U1
L2
Y
������
��
��
�
��
�
��
�
��
�
����
����� �
Assembly Condition - Ball Cage Must Hang On Washer Tangs
*Die shoe thicknessmust be greater thanthe “E” dimension when shoulder bushing is used.
L=T-U1-Z-J+E
F1=T-U1-Z-J+E-K
CAUTIONF+J+K+Y<T
L=T-U2-Z
F1=T-U2-Z-K
CAUTIONL2+K+Y<T
DEMOUNTABLESHOULDERBUSHING
STRAIGHTPOST
DEMOUNTABLEPOST
STRAIGHTSLEEVE
BUSHING
TYPE OF BUSHINGTYPE OF
GUIDE POST1
11⁄411⁄213⁄42
21⁄23
5⁄16
5⁄16
3⁄83⁄83⁄81⁄21⁄2
13⁄16
13⁄16
17⁄16
111⁄16
115⁄16
115⁄16
115⁄16
1⁄161⁄8
POSTDIA.
O
TYPE IZ E U1 U2
*
®
17
Type I Bushing & Ball Cage Selection Chart
Page 14 Page 15Page
10
®
18
Type II and III Selection Data
F1
��
K
Y
TMINSHUT HEIGHT
(DIE LIFE DEPLETED)O
L2
Z
U2U1
F
E*J
L
��������
���� �
�
��������
STRAIGHTSLEEVE
BUSHING
DEMOUNTABLESHOULDERBUSHING
S
PUNCH HOLDER
STROKE UP
FIGURE D1
11⁄411⁄213⁄42
21⁄23
L=T-U1-Z-J+E
F1=T-U1-Z-J+E-K
CAUTIONF+J+K+Y<T
L=T-U2-Z
F1=T-U2-Z-K
CAUTIONL2+K+Y<T
15⁄32
15⁄32
1⁄21⁄21⁄2
9⁄16
9⁄16
13⁄16
13⁄16
17⁄16
111⁄16
115⁄16
115⁄16
115⁄16
1⁄161⁄8
POSTDIA.
O
DEMOUNTABLESHOULDERBUSHING
STRAIGHTPOST
DEMOUNTABLEPOST
STRAIGHTSLEEVE
BUSHING
Z E U1 U2
TYPE OF BUSHING
TYPE OFGUIDE POST
To select a Type II or Type III Ball Bearing Bushing Assembly:1. Determine the desired stroke,
2. Determine the required guide post diameter,
3. Determine the desired operating condition, or the extent to which the cage leaves the bushing,
4. Last, determine whether a Demountable or Straight Sleeve Bushing is preferred.
Once these four factors: (1) stroke, (2) guide post diameter,(3) operating condition and (4) type of bushing, are established,refer to the Selection Chart on pages 19 and 20.
First find the column headed by the desired stroke (S).Moving down this column, opposite the required guide postdiameter, find the color square in the desired operating condition
Data For Finding Guide Post Length
3/16
��3/16
PRELOAD LINE
BELOW THIS LINEBALLS ARE IN ROLLING ENGAGEMENT
ABOVE THIS LINEBALLS ARE RELEASEDFROM ROLLING ENGAGEMENTALLOWING CAGE TO REPOSITION
����
(Salmon for condition shown in Figure A; Red for conditionshown in Figure B; Yellow for condition shown in Figure C.)Selection of the longest bushing-cage combination, shutheightpermitting, will provide increased life.
Once the square has been determined, follow the horizontalline to the left for selection of bushing and ball cage lengths.Refer to chart above to select guide post length. When thesehave been selected, refer back to the pages giving fulldimensions and catalog numbers of these assemblycomponents.
Note: If stroking rate is under 150 SPM, Figure B isrecommended, which allows the ball cage to reposition at eachstroke.
*Die shoe thickness must be greater than the “E” dimension when shoulder bushing is used.
Note: If calculated guide post length is not listed on page 11, 12 and 13:1. Select next longer length and cut off to required length,(Caution: Demountable Guide Post may not be cut off; choose next shorter length. )
2. Or, select shorter length and recess post in punch holder toobtain correct “L” dimension.
Press fit length should be equal to or greater than the diameter of theguide post, if possible.
Instructions For Using Types II and III Bushing and Ball Cage Selection Chart ☞
Types II & III Bushing & Ball Cage Selection Chart ®
STROKE “ S” AT MINIMUM SHUTHEIGHT (DIE LIFE DEPLETED)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
BALL BUSHING
DEMOUNTABLE SHOULDERPage 38
STRAIGHTSLEEVE Page 39
BALLCAGEPage 34
NOM.POSTDIA.
O E F L1 U1 L2 U2 CV
1
11/4
11/2
13/4
2
21/2
3
13/16
13/16
17/16
111/16
115/16
115/16
115/16
7/811/8
13/8
11/411/2
13/4
11/415/8
2
11/217/8
21/4
13/411/8
21/2
211/1631/16
37/16
211/1631/16
37/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/8
1/8
1/8
1/8
1/8
1/8
1/8
11/4
13/4
21/4
23/4
13/4
21/4
23/4
11/2
21/4
3
31/2
13/4
21/2
31/4
2
23/4
31/2
41/4
5
4
43/4
51/2
4
43/4
51/2
27/16
215/16
37/16
315/16
215/16
37/16
315/16
215/16
311/16
47/16
415/16
37/16
43/16
415/16
315/16
411/16
57/16
63/16
615/16
515/16
611/16
77/16
515/16
611/16
77/16
2 1/2
3
3 1/2
4
41/2
5
3
3 1/2
4
41/2
5
6
3
3 3/4
41/2
5
6
7
8
3 1/2
41/4
5
6
7
8
9
4
43/4
51/2
6 1/4
7
8
9
10
6
6 3/4
7 1/2
8 1/2
91/2
101/2
6
6 3/4
7 1/2
8 1/2
91/2
101/2
2
2 1/2
3
3 1/4
3 1/2
3 3/4
2 3/4
3 1/4
3 3/4
4
41/4
4 3/4
2 3/4
3 1/2
4 1/4
4 1/2
5
5 1/2
6
3 1/4
4
4 3/4
51/4
5 3/4
6 1/4
6 3/4
3 3/4
4 1/2
51/4
5 5/8
6
6 1/2
7
7 1/2
5 3/4
6 1/2
7 1/4
7 3/4
8 1/4
8 3/4
5 3/4
6 1/2
7 1/4
7 3/4
8 1/4
8 3/4
Type II and III components provideType I operating condition.
Unlimited Stroke Cage Leaves Bushing
Pre-load Relieved
(Sleeve Bushing: L2 + K must be less than T)(Shoulder Bushing: J + F + K must be less than T)
Demountable Bushing:Maximum F=T–J–K
Sleeve Bushing:Maximum L2=T–K
CAUTION: Be sure bushing does not strike punch holder at minimum shutheight and if thiscondition exists, use shorter bushing and corresponding ball cage. 19 20
1/2 11/2 21/2 31/2 41/2 51/2 61/2 71/2
Figu re A
Figu re B
Figu re C
Partial Pre-load
Page 14 Page 15 Page 10
®
21
Miscellaneous Component Parts
Clamping Data
6-0800-8326-1000-8326-1200-8326-1400-8326-1600-8326-2000-8326-2400-832
6-0008-82-16-0010-82-16-0012-82-16-0014-82-16-0016-82-16-0020-82-16-0024-82-1
6-0008-82-26-0010-82-26-0012-82-26-0014-82-26-0016-82-26-0020-82-26-0024-82-2
5-0800-8315-1000-8315-1200-8315-1400-8315-1600-8315-2000-8315-2400-831
NOM.POSTDIA.
5-0800-8325-1000-8325-1200-8325-1400-8325-1600-8325-2000-8325-2400-832
9-0506-7305⁄16-18 x 3⁄4
9-0607-7303⁄8 -16 x 7⁄8
9-0808-7301⁄2 -13 x 1
5-0800-840
5-1200-840
5-2400-840
USED WITH ASSEMBLY TYPEI II and III II and III II and III I III, II, and III
111⁄411⁄213⁄42
21⁄23
STOP WASHER-RETAINER
BUSHING STOPWASHER
HEX HEAD SCREW SNAP RING-BALLBEARING CAGES
PACKAGEDONE EACH:
STOP WASHER-RETAINER
HEX HEAD SCREW
PACKAGEDONE EACH:
STOP WASHER-RETAINER
BUSHING STOPWASHER
HEX HEAD SCREWSNAP RING
Ball Bearing Bushing Lubrication RecommendationDuring operation of Ball Bearing Bushing Assembly, add lubricant once each 8-hour shift byspray or brush application. Use a refined mineral oil of viscosity 290/340 SSU @100° F.containing “EP’’ additives and rust inhibitors.
Note: If not specified, clamp arrangement A will be furnished. Clamp arrangement B is furnished on Center Post Sets.AS-37BB sets with 1" and 1 1/4 " diameter demountable bushings are furnished with four clamps on right front corner only.
DEMOUNTABLE SHOULDER BUSHING CLAMP ARRANGEMENT SELECTION DATA BUSHING CLAMP DATANOM.POSTDIA.
1&
11/4
11/2&
13/4
2
21/2&3
NOM.POSTDIA.
1
11/4
11/2
13/4
2
21/2
3
15/16
17/16
111/16
113/16
21/16
25/16
25/8
111/16
113/16
21/16
23/16
27/16
211/16
3
3
4
A (L-R FEED) B (F-B FEED)(CENTER POST SETS)
C (ROUND DIES)
M N PERBUSH.
© 1998 Danly Die SetA Division of Connell Limited PartnershipDS 102 10M 5/98 HB
DIE SET®
DANLY DIE SET2115 South 54th AvenueChicago, IL 60804-2284
www.danly.com
Call Toll Free1-800-243-2659FAX 1-800-833-2659