band saw invicta sfi-60 - new and used … band saw mod. sfi-60 fastening the machine to the floor...

OPERATORS MANUAL

Band Saw byINVICTA

INVICTA USA English Version (877) 308-6423 - East (800) 499-4682 - West

Model SFI-60

1

Band Saw Mod. SFI-60

General Instructions

Thank you for purchasing this quality machine from INVICTA. As with all equipment, safety is to be the priority. The operator should understand the safety features as well as apply good safety habits in transportation, adjustment, maintenance and operation of the machine. Practice and teach others the safe operating procedures of this machine and help to prevent the possibility of accidents.

Safety Rules

1. For your own safety, read carefully the Instruction Manual before attempting to operate the machine. 2. If you are not thoroughly familiar and comfortable with the adjustment and operation of the machine, ask for

instruction from your supervisor or a fully qualified person. You may also contact Invicta USA.3. Before the initial operation of the machine, remove all packaging, shipping grease and fully assemble the

machine. Pay special attention to the assembly of safety components. 4. Wear proper apparel while operating the machine. Never wear loose fitting clothing, gloves or ties. Always

remove rings or other jewelry before operating the machine. It is strongly suggested the operator wear shoes with non-slip soles and also wear a protective hair net to prevent hair entanglement in moving parts.

5. Always wear personal safety equipment. Follow the safety regulations of your country and your company. 6. Have a certified person make all wiring connections to power source and properly ground the machine. 7. Always disconnect the machine from the power source and use lockout procedures before servicing,

changing cutting tools and during cleaning of the machine. 8. Before starting the machine, have the work area clean and free of debris. Cluttered areas are invitations for

accidents to occur. 9. Keep all safety guard(s) of the machine in place and in proper working condition. Never operate machinery

without safety equipment in place. Report any damage to your supervisor. 10. Keep children and visitors a safe distance from the working area. 11. Never leave the machine running while unattended. Turn off the power source during breaks. Before

walking away, allow the machine to come to a complete stop. 12. Do not operate the machine under the influence of drugs or alcohol. Consult your physician when taking

medications. 13. Do not force the machine beyond its limitations. It will produce a nicer and safer job at the rate it was

designed to operate.

Loading and Unloading

During loading and unloading, the machine should not be lifted by components which could become damaged and affect it’s functioning. The correct procedure is shown in figure 1.

NOTE: To remove the upper cover “A”, use the eye bolt “B” Figure 1. Do not transport the machine through any point other than the eye bolts. After this, reassemble and cover all the non painted surfaces with a good quality paste wax.

A

B

Fig. 1

2


Fastening the Machine to the Floor

To prevent vibration, set the machine correctly on the floor. The spacing of concrete anchors is shown in figure 2.

Electrical Connection

The machine name plate supplies the specifications of the motor and voltage requirements. Check the name plate for the voltage requirements and cycles (Hz) before connecting the electrical power. After completing the connection of the power lines, switch the machine on and off quickly to see if the rotation of the wheel is clockwise while standing at the operator’s position. If not, reverse any two of three phases of power line, without changing the internal wiring of the machine.

NOTE: If the machine has manual star delta starter, turn it to the start position (star) and as soon as the motor reaches its maximum speed, change over to the run position (delta). Never do any work with the switch at the start position.

Lubrication

Your machine requires periodic lubrication as follows:

1. Remove the guard “G” (Page 05). Lubricate the screw “H” with standard grease. 2. The threaded adjustment tee “43” should be lubricated with the same standard grease used for the screw. 3. The top wheel supporting slide “J” (Page 05) should be lubricated with standard grease.

Adjusting the Guide

542

770

114

578

428

75

100

100

45

195

W.5/8" Level

70

Fig. 2

1. To adjust the cutting height, loosen knob “P” (Page 06), then move the guide up to the desired height and tighten knob again.

2. The screw “S” and “T” (Page 06) are used to adjust the blade guide for blade width and fine tracking.

3. To adjust the top blade guide bearings “Q”, loosen the locking screw “V” (Page 06) with a 3mm Allen wrench. Adjustment is made by turning the eccentric shafts which the bearings are mounted to with the 6mm Allen wrench. For the axial adjustment “Q”, pull the shafts forward till you met the blade and relock.

4. To adjust the lower blade guide, loosen screws “X” (Page 06) with Allen wrench 3mm until they lightly touch the saw blade. Then retighten.

NOTE: The guide pins “Y” should center the saw blade. If it is necessary, center the pins to the desired position and fasten the lock screws again.

3


Adjusting the Belts

The belt tension adjustment changed by bolt “N” and nut “O”, as shown in figure page 06. Do not over tighten or premature belt wear will occur. Use just enough tension so that the belt does not slip under heavy cutting.

Adjusting the Table

Your machine is equipped with a fixed stop at 90º. To readjust this setting, loosen nut “L” and turn bolt “M” (Page 06) to the desired position. Relock nut “L” correctly.

Adjusting the Table Tilt

The work table will tilt up to 45º to the right. To adjust this feature, proceed as follows: loosen nut “K”, tilt the table to the desired position and retighten (Page 05)

Adjusting the Rip Fence

Loosen the adjustable handle “E” and move the rip fence “D” (Page 05) in the desired direction to achieve the proper cutting dimension. Lock in position using handle “E”.

Installing the Saw Blade

1. Turn the blade tension adjusting knob “I” (Page 05), and lower the top blade wheel. NOTE: Safety guard “R” must be removed to install the saw blade (Page 06). Replace the safety guard when blade is in place.

2. Tensioning the saw blade “F” (Page 05) is achieved by turning knob “I” to the correct setting. NOTE: Correct blade tensioning is necessary for the blade to remain on the wheels when cutting. Release the saw blade tension if the machine will not be used for an extended period of time. This will increase the blade life.

3. Perfect alignment of the saw blade on the rubber covered wheel is reached by turning screw “C” (Page 05) with the 8mm Allen wrench. Blades should normally track center of the wheel.

Replacement Parts

Every INVICTA machine has a serial number which enables the manufacturer to identify the exact type and date of its manufacture. At the end of this manual you will find a list of parts which compose your machine with their names and numbers. Use only genuine INVICTA parts and on your order always mention the serial number, part number and quantity desired.

4


Technical Specifications

Diameter of Wheels……………………………………………………………………………………… 23 5/8”

Width of Wheels………………………………………………………………………………………… 1 37/64”

Speed of Wheels………………………………………………………………………………………… 700 RPM

Maximum Cutting Height……………………………………………………………………………… 13 25/32”

Maximum Cutting Width………………………………………………………………………………… 22 53/64”

Minimum Saw Blade Length…………………………………………………………………………… 178 35/64”

Maximum Saw Blade Length…………………………………………………………………………… 183 21/32”

Maximum Saw Blade Width…………………………………………………………………………… 1 ¼”

Table Size………………………………………………………………………………………………… 31 57/64”x21 ½”

Table Tilting to Right…………………………………………………………………………………… 45º

Working Height…………………………………………………………………………………………… 34”

Three Phase Motor Power……………………………………………………………………………… 3 HP

5


Side View Showing Adjustment and Lubrication Points

E

D

F

J

C

G

I

H

K

6


Front View Showing Table-Guides-Motor Adjustments

R

L

M

N

O

YX

P

UV

TS

Q

7


Electric Diagram

THWEE-PHASE MOTORIZATION WITH OVERLOAD PROTECTIONS 3CV 230/460V

CONNECTION TO BE MADE BY CUSTOMER

COD. QTY. DESCRIPTION

a1

e1

D1

M

01

03

01

01

MASTER SWITCH

DELAYED ACTION FUSE 63A

DIJUNTOR PKZM 6,3A

THWEE-PHASE MOTOR 3CV 2 POLE

8


Replacement Parts (1 - 50)

08

15 16

14

13

12

11

09

10

07

06

05

04

03

02

01

17 18 19 20 21 22 23 24 25 26

27

28

29

30

31

32

33

34

35

36

37

38

39

4041424344454647484950

51

52

53

54

55

5657

58

9


Replacement Parts (59 – 82)

6765

64

66

62

63

61

59

60

82

716968 70

74

7372

76

77

75

8081 7879

10



101

89

88

86

87

85

83

84

102

90

93

9291

96

95

94

99

98

97

100

11



120

118

119

117

121 122

115

116

114

112

113

106

109

111

110

108

107

156

105

104

103 155 154

125123 124 126 127

132

130

131

128 129

136

137

135

133

134

151153 152 150 149

143

142

141

139

138

140

145

144

146148 147

11

12


Replacement Parts

FIG. Nº CODE QTY. NAME FIG. Nº CODE QTY. NAME

01.......... 82SF-K053-0 01…... Upper wheel 35……... 06-04-0018-0 04….. Hex head screw UNC 3/8”x1

02.......... 82SF-KK13-0 01…... Upper wheel axle 36……... 06-13-0004-0 04….. Flat washer Ø3/8”

03.......... 82SF-KK15-0 01…... Upper bearing block (outer) 37……... 82SF-KK21-0 01….. Adjustment screw flange

04.......... 03-00-0033-0 01…... Bearing Nr. 6206-2RS 38……... 8NAN-K111-0 01….. Collar

05……... 06-18-0012-0 01…... E-10 external retaining ring 39……... 82SF-KK54-0 01….. Blade tension adjustment screw

06……... 83SF-KK31-0 01…... Spacer 40……... 06-05-0010-0 04….. Round cap screw ¼” x 3/8”

07……... 27-01-0005-0 01…... Knob 41……... 82SF-KK23-0 01….. Top adjustment cover

08……... 82SF-KK24-0 01…... Upper guide shaft 42……... 07-00-0014-0 01….. Compression Spring

09……... 06-02-0102-0 01…... UNC 3/8” set screw 43……... 82SF-KK53-0 01….. Threaded adjustment tee

10……... 06-04-0018-0 01…... Hex head screw UNC 3/8” x 1 ¼” 44……... 82SF-KKK4-0 01….. Upper bearing yoke

11……... 06-13-0004-0 01…... Flat washer Ø3/8” 45……... 82SF-KKK3-0 01….. Adjustment block

12……... 03-00-0030-0 01…... Bearing NR 6204-ZZ 46……... 06-18-0012-0 01….. External retaining ring E-10

13……... 82SF-K150-0 01…... Outer bearing guide support 47……... 03-00-0033-0 01….. Bearing Nr. 6206-2RS

14……... 03-00-0023-0 02…... Bearing Nr.6201-ZZ 48……... 82SF-KK14-0 01….. Upper bearing block (inner)

15……... 82SF-K153-0 02…... Upper small bearing pin 49……… 06-04-0018-0 02….. Hex head screw UNC 3/8”x1 3/4”

16……... 06-02-0013-0 03…... UNC 3/8” x 5/8” set screw 50……... 8NAR-KK98-0 02….. Washer

17……... 06-18-0014-0 01…... E-40 external retaining ring 51……... 82SF-K120-0 01….. Mounting stud

18……... 06-18-0026-0 01…... 1-80 internal retaining ring 52…….... 82SF-KK29-0 01….. Blade guide base

19……... 03-00-0077-0 01…... Bearing Nr.6208-2RS 53……... 82SF-KK28-0 01….. Blade guide adapter block

20……... 82SF-K054-0 01…... Lower wheel 54……... 06-13-0004-0 01….. Flat washer Ø3/8”

21……... 06-02-0013-0 02…... UNC 3/8” x 5/8” set screw 55……... 06-04-0017-0 01….. Hex head screw UNC 3/8”x1”

22……... 82SF-K157-0 02…... Lower alignment pin 56……... 03-00-0077-0 01….. Bearing Nr. 6208-2RS

23……... 82SF-K156-0 02…... Pin 57……... 82SF-KK52-0 01….. Spacer

24……... 03-00-0023-0 01…... Bearing Nr. 6201-ZZ 58……... 82SF-KK59-0 01….. Guide slide shaft

25……... 82SF-K155-0 01…... Lower bearing pin 59……... 82SF-K121-0 01….. Rip fence base

26……... 82SF-K153-0 04…... UNC 3/8” x 5/8” set screw 60……... 27-00-0020-0 01….. Adjustable handle

27……... 82SF-K150-0 01…... Guide block support 61……... 06-03-0061-0 02….. Allen screw with head M8x30

28……... 82SF-K152-0 01…... Guide block support stud 62……... 06-13-0005-0 02….. Washer Ø1/2”

29……... 82SF-KK48-0 01…... Lower wheel axle 63……... 82SF-K123-0 01….. Rip fence rod

30……... 82SF-KKK1-0 01…... Saw base 64……... 06-09-0022-0 02….. Hex nut M12

31……... 06-13-0006-0 01…... Flat washer Ø5/8” 65……... 06-04-0145-0 01….. Hex head screw UNC ½”x1 ½”

32……... 06-09-0007-0 01…... UNC 5/8” hex nut 66……... 06-04-0092-0 01….. Hex head screw UNC 5/8”x7 ½”

33……... 26-01-0008-0 01…... Ø5x40 roll pin 67…….. 06-13-0006-0 01….. Flat washer Ø5/8”

34……... 8NVO-KKK7-0 01….. Hand wheel 68…….. 82SF-KK44-0 01….. Table protector

13


FIG. Nº CODE QTY. NAME FIG. Nº CODE QTY. NAME

69…….. 06-13-0006-0 02….. Flat washer Ø1/2” 105…… 16-20-0008-0 04….. Upper door hinge block

70…….. 06-04-0143-0 02….. Hex head screw Ø1/2”x1” 106…… 82SF-K102-0 01….. Upper protection door

71…….. 06-04-0018-0 02….. Hex head screw UNC 3/8”x1 3/4” 107…… 16-20-0008-0 02….. Hinge

72…….. 06-13-0005-0 02….. Flat washer Ø1/2” 108…… 06-13-0002-0 02….. Flat washer Ø1/4”

73…….. 82SF-KKK5-0 01….. Table tilt Trunion (outer) 109…… 82SF-K112-0 01….. Brush support

74…….. 82SF-KKK5-0 01….. Table tilt Trunion (inner) 110…… 06-08-0002-0 02….. Flat head screw ¾”x8mm

75…….. 06-13-0006-0 01….. Flat washer Ø5/8” 111…… 06-09-0003-0 02….. Hex nut ¼”

76…….. 06-09-0007-0 01….. Hex nut UNC 5/8” 112…… 06-13-0002-0 02….. Flat washer ¼”

77…….. 06-09-0029-0 01….. Hex nut UNC ½” 113…… 06-04-0068-0 02….. Hex head screw UNC1/4”x5/8”

78…….. 82SF-KKK2-0 01….. Cast Table 114…… 16-28-0004-0 01….. Wheel Brush

79…….. 8NVR-K102-0 02….. Stud 115…… 16-20-0009-0 02….. Lower door hinge base

80…….. 06-13-0005-0 02….. Washer 116…… 06-04-0096-0 04….. Hex head screw M6x1x25

81…….. 06-09-0022-0 02….. Hex nut M12 117…… 82SF-K106-0 01….. Lower protector door

82…….. 82SF-K122-0 01….. Rip Fence 118…… 06-13-0038-0 04….. Washer Ø6mm

83…….. 8NPM-KK16-0 01….. Motor pulley-60HZ 119…… 06-04-0096-0 04….. Hex head screw M6x1x25

84…….. 06-09-0029-0 01….. Hex nut UNC ½” 120…… 27-01-0045-0 02….. Door locking knob

85…….. 82SF-KK39-0 01….. Motor base plate 121…… 82SF-K124-0 02….. Stud

86…….. 15-00-0006-0 02….. Vee Belt A-42 122…… 06-13-0038-0 02….. Flat washer Ø6mm

87…….. 06-13-0004-0 04….. Flat washer Ø3/8” 123…… 06-09-0019-0 02….. Hex nut M6x1

88…….. 06-04-0016-0 04….. Hex head screw UNC 3/8”x1 1/2” 124…… 82SF-K117-0 01….. Chip bonnet support bar

89…….. 06-18-0008-0 01….. E-20 external retaining ring 125…… 82SF-KK92-0 01….. Lower protection cover

90…….. 06-04-0040-0 02….. Hex head screw UNC 5/8”x1 1/2” 126…… 82SB-KK24-0 01….. Chip bonnet

91…….. 82SF-K163-0 01….. Brake Arm 127…… 06-04-0005-0 02….. Hex head screw UNC 5/16”x5/8”

92…….. 82SF-K167-0 01….. Brake pedal bar 128…… 06-13-0003-0 02….. Flat washer 5/16”

93…….. 06-13-0006-0 02….. Flat Washer Ø 5/8” 129…… 82SF-K116-0 01….. Lower blade protection

94…….. 63-60-0069-0 02….. Hex Nut UNC 5/8” 130…… 06-13-0001-0 04….. Washer Ø3/6”

95…….. 82SF-K172-0 01….. Motor Base and brake shaft 131…… 06-05-0004-0 02….. Round head screw UNC3/16”x1/2”

96…….. 06-04-0017-0 02….. Hex head screw UNC 3/8”x1” 132…… 06-09-0002-0 02….. Hex Nut UNC 3/16”

97…….. 8NTR-KK26-0 02….. Motor adapter bar 133…… 06-04-0096-0 02….. Hex head screw M6x1x25

98…….. 06-04-0016-0 04….. Hex head screw UNC 3/8”x1 ½” 134…… 16-20-0009-0 02….. Hinge

99…….. 06-13-0004-0 04….. Flat washer Ø 3/8” 135…… 82SF-KK87-0 01….. Upper blade protection

100…… 06-09-0005-0 04….. Hex nut UNC 3/8” 136…… 82SF-K140-0 01….. Telescoping blade protection

101…… 29-27-0001-0 01….. Three phase motor – 2Hp / 3 Ph 137…… 8NAR-KK98-0 02….. Washer Ø10mm

102…… 06-04-0152-0 01….. Hex head cap screw 138……. 06-09-0003-0 02….. Hex nut UNC ¼”

103…… 82SF-K125-0 02….. Lock finger 139……. 06-03-0096-0 02….. Hex head screw M6x1x25

104…… 06-18-0036-0 02….. Snap ring RS-5 140……. 06-13-0038-0 02….. Flat washer Ø6mm

14


FIG. Nº CODE QTY. NAME

141…… 82SF-K103-0 01….. Cover

142…… 06-09-0005-0 02….. Hex nut UNC 3/8”

143…… 8NAR-KK98-0 02….. Washer

144…… 8NAR-KK98-0 02….. Flat washer

145…… 06-04-0016-0 02….. Hex head screw UNC 3/8”x3/4”

146…… 8NAR-KK98-0 02….. Flat washer

147…… 06-04-0016-0 02….. Hex head screw UNC 3/8”x3/4”

148…… 82SF-K111-0 01….. Upper protection support bracket

149…… 82SF-KK77-0 01….. Upper protection cover

150…… 06-09-0019-0 02….. Hex nut M6x1

151…… 06-13-0038-0 02….. Washer Ø6mm

152…… 16-20-0009-0 02….. Upper door hinge base

153…… 06-04-0096-0 04….. Hex head screw M6x1x25

154…… 06-13-0038-0 02….. Washer Ø6mm

155…… 06-04-0096-0 02….. Hex head screw M6x1x25

156…… 06-09-0020-0 02….. Hex Nut M8x1,25

Parts and Service

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band saw invicta sfi-60 - new and used … band saw mod. sfi-60 fastening the machine to the floor...

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