Presentation On

Banswara Garment Syntex Limited

PRESENTED BY: Ketna patel Asha patel Mukesh jadav

Company Profile COMPANY NAME : BANSWARA GARMENT YEAR OF ESTD : KADAIYA UNIT : 2004 SOMNATH UNIT 01: 2006 SOMNATH UNIT 02: 2010 OWNER NAME : R.L. TOSHNIWAL

EXPORT & DOMESTIC BOTH UNIT TOTAL TOTAL COVERED AREA : MAN POWER KADAIYA UNIT: 2200. SQM 500 SOMNATH UNIT 01:2500.SQM 800 SOMNATH UNIT: 02: 1700. SQM 400

The Range Producedo o Trousers Jackets

Departments sampling department Cad department fabric store Trim store Production planning &control Cutting department Industrial engineering sewing department finishing department Quality department Dispatch department

PROCESS FLOW ort to the PPC Department Sampling Stage Follow up the whole process till dispatch Plan the dates for cutting, sewing, finishing etc. After Approval Order Sheet is prepared and sent to all the other Departments

SAMPLING DEPARTMENTcadSampling head

Sampling supervisores

Quality incharge

Cutting incharge

cutter operator ironer Feed helper

TYPE OF SAMPLE DEVELOP IN SAMPLING DEPARTMENT Proto sample fit sample Size set sample per-production sample

Proto sample Proto- sample is made out of substitute fabric and substitute trims. It s the frist sample send to the buyer to get the idea to the garment.

Fit sampleThese samples are made to check the fit of the garments. These samples are made for buyer who demands for it.

SIZE-SET SAMPLEAll the sizes of a particular styel are made and send to the buyer. Size set samples are used for checkine the grading. These samples are made for the buyer who demands for it. There samples are made for the size-set sample.

PER-PRODUCTION SAMPLE This is made after the approval of style to be produced in bulk. This is made with actual fabric and in actual trims. Four pp samples are made.

CAD Department CAD Incharge pratap sir

Process of CAD System 1. Pattern Digitizer 2. Set the pattern 3. Pattern grading 4. Open Pattern file 5. Width

USE OF SOFTWEAR: RICHPIECH SOFTWEAR CAD ELIMEMTS1. 2. 3. Computer Digitizer Plotter 1 1 1

Digitizer mouse shortcut key:Sr. no 1 2 3 4 5 6 7 8 operation Grain line (starting ending) Strait grad point Turning &grading point Curve line Knouches Button holl &eye point Pattern close Pocket marking shortcut key D 1 7 4 &C 3 6 2 5

BENEFIT OF CAD : 1. Accuracy 2. Consumption DIGIZITING : First manual paper pattern put on Digitizer board with cello tap

Fabric store

FABIC STORE AREA MEASUREMENTWIDTH: LENTH: 18 sq ft 56 sq ft

FABRIC STORE MANPOWER FABRIC INCHARGE : 1 FABRIC INSPECTION : 2 HELPER : 6 WRITER : 1

THE BASIC FUNCTIONS OF THE FABRIC STORE Approval, rejection or sub standardization fabric lot Classification of fabric in various shades Coordination with store, vendor, merchandiser and fabric processing department Preparation of swatches mentioning shades and their respective quantity Meters of fabric required by the cutting room is given.

Check for the variations in the fabric Physical testing for defects, shades and width variations. Approval, rejection or sub standardization fabric lot Classification of fabric in various shades

FOUR POINT BOARD

Defect up to 3 Defect >3 >6 Defect>6 > 9 Defect > 9 Holes up to 1 Holes more then 1 Note:

1 point 2 point 3 point 4 point 2 point 4 point

Defect in both the warp / fill or course / well be assigned . Not more than four penalty points may be assigned for any single defect. Not more than four penalty points may be assigned to one liner yard / meter.

INFRASTRUCTURE:

~ Racks ~ Almiras ~ Issuing table ~ Tube light STORAGE CAPACITY : 20 TO 25 TANE

PROCESS of TRIMS STORE GOODS RECEIVED MATCHING WITH CALLAN RECORD KEEPING SWATCH MAKING

PPC DepartmentPROCESS OF ORDER PLANNING Meeting Sampling Lab dip Fabric for testing First lot of fabric department Size set Embroidery thread approved Cutting Stitching Finishing Packing Inspection

Cutting Department The cutting department is an essential part of any garments manufacturing unit because the fabric is one raw material , The first stage in the manufacture of the garments is the cutting of the materials into the necessary patterns shapes.

Cutting Department Process

fabric received Layering On line checking befour cutting cutting Streit knife Big parts cut Band knife Small parts cut Stickering/ numbering Bod cutting Streit knife Big parts cut Band knife Small parts cut Stickering/ numbering Body fusing / front panel fusing

Cutting Department Machine use

Straight Knife Round Knife Band Knife Stickering Machine Fusing machine Pressing machine

Cutting Department Manpower Cutting incharge Supervisors Fabric cutting master Spreading operator Numbering Fusing Checker Writer 1 1 3 6 2 12 4 2

LAY OUT

IE Department THE ROLL OF THE ENDUSTRIAL ENGINEERING DEPARTMENT IS IMPROVEMENT OF FECTORY PERFORMANCE. THE INVOLVEMENT OF THE INDUSTRIAL ENGNEER STARTS AT THE SAMPEL STAGE.

INDUSTRIAL ENGENEERING WORKFLOWSAMPELS FROM MERCHANDISING ORDER APPROVAL SAM CALCULATION FOR COSTING SAMPEL ARRIVES AGAIN TO MAKE O.B & CHANGES REVISED O.B PREPARED REQUIREMENT OF THE MACHINES & ATTTACHMENT IS PROVIDE TO MAINTENANCE DEPARTMENT

Stitching Department The sewing section received the input from the cutting section to add value to the cut panels to convert them garment s. The sewing department are the construction of seams. the sewing department is the heart of the garment unit as actual production takes place.

procesure followed by sewing room SPI & tension is being checked for every m/c in-line checkers are being every critical operations to check in-line end line checke rs will be checking 100% prodused garments for workmanship, placement of labels & eye hook. Etc. measurement are being checked & recorded in available sizes by line QC for all sewing lines. After that stitched garments will be sent for finishing LAY OUT

Trouser operation break down Loading 3th O/L back panel Sew bone @back pkt Lable attach bk bone Sew double dart@back panel Dart press & body fusing attach

APW sew back pkt Attach strip to belt Gripper to belt T/S on gripper by runstitch 3th O/L front panel Serge @ small part Attach lining at right fly

Piping (bind) at left fly Attach side pkt fecing-1 Attach side pkt fecing-2 Coin pkt attach Close front pkt (end cutter) Top stitch on pkt bag Loading front/back Cut bone @ back pocket Close & tack bone (all)

Press@back kpt mouth Close pocket bag by ( END) Turn pocket bag Top stitch on pocket bag Attach label on back pkt Cheker Attach side pocket T/S on side pocket

Attach left fly to front panel Press fly & zipper fly lining Attach zipper with fly & front panel 3TH O/L side seam Checker front ASSEMBLY Sew side seam & inseam Checker Lock side pocket & bottam

Go to

Press sideseam & inseam Join crotch&top stitch onleft fly Attach loop at body + loop cutting Right front on zipp top stitch Match waist band to body Attach waist band to body with size label Close waist band

Turn extension inside out Press @triangula extension Attach hook & eye J stitch on the front panel Joint back rise Press back seam waist band Checking table for waist band

Curtain felling on gripper Bar tack -1 Bar tack-2 Eyelet hole Attach button Tacking Thread cutting Checking Dispatch

Flow chart of finishing department point marking Button attachment Trimming Middle checking Passing garment though thread Sucking Ironing Final checking

Measurement check Tagging passing garment from needle detecting m/c packaging

procedure of finishing department Trimming is being done inside & outside of the garments followed by thread sucking & the same is audited. 1st checking is done for seam defects. Pressing / seaming is done as per requirements Final checking is being done after pressing & the same is being audited GO TO

Process of Quality Receving order details From planning Passing information to line Q C and checkers cutting Marker checking panel check Sewing front Front check

Sewing back Back check Sewing assembly Belt checking Final checking dispatch

Points to check fronts. check waist with pattern . mark side seam patterns . check zipper attaching & fly. Match number on all parts

Points to check back & side seam Check dart position & construction. Check back pocket for sampling , finishing and bone Check button hole , button placement & bar tack and label. Match front & back numbers Check side seam & pocket attaching at side seam

points to check after belt attach check loops quality & placement check waistband attach , notches to match , width of waistband to be uniform check belt closing & belt extention check back seam & waist size

Packing departmentCOLOUR CODE MEANING Cleaning point Lubrication point Inspection point

Packing operation breakdownvanhusen Tag Attach (size & flasher tag, fit label) Change hanger Attach tag with tag gun Price sticker attach @ brand tag Piece put in poly bag Than poly bag cilling Put size ring on hanger Set 4 piece joint with rubber 4 Set put in carton (4*4=16 piece-1 carton) Carton close with cello tap

DISPATCH DEPARTMENT This department issues two documents that have to be carried by the driver of vehicles carrying the company goods. 1. Invoice challan This is a form required while crossing the state border. It Has the driver s name; description of the goods; quantity; issuing Company s name; date. 2. Challan It carries the PO number; style number; and pieces.

Shipment Packing List This report consists of the P.O no, vendor style no, total pieces, number Of cartons, ship date country of origin, carries, estimated date of arrival Carton dimension, net weight.

This invoice contains the address of Banswara garment ltd, address of the buyer, flight no, post of discharge, terms of delivery and payment, Garment details, quantity, rate, and amount.

Very important things of Training department is Quality Quantity Time

INTRODUCTION OF SINGLLNEEDLE MACHINE: Machine switch Thread stand Bobbin winder Back tack lever Spi setter Needle Thread guides & tersion adsuster Pressure foot throut plate & feeddog Knee lifier-oil indicator.

Machine control Threading Straight line

Thank You