The steel wire rope and the fixing accessories are designed for lifting lines and guiding wire applications requiring an economical wire rope with good strength. The bar attachment set is the complete set of accessories to attach the steel wire rope securely to the lighting bar.

Galvanized Steel Wire Rope Construction 6 X 19 + FC Galvanized steel wire rope Finish Natural steel color GSW - A3 3mm galvanized steel wire, RWL 60kg GSW - A5 5mm galvanized steel wire, RWL 170kg RWL is based on 8:1 safety factor Thimbles Construction Stainless steel, used to form an eye at the end of a

steel wire to prevent deformation and damage to the steel wire.

Finish Natural steel color BAS - B3 3mm stainless steel thimbles BAS - B5 5mm stainless steel thimbles

Cable Clips Construction Galvanized, type B, used in conjunction with

thimble to form an eye at the end of a steel wire. Finish Natural steel color Strength The efficiency rating of a properly prepared

assembly is 80% of the breaking strength of the steel wire rope.

BAS - C3 3mm galvanized cable clips BAS - C5 5mm galvanized cable clips

Shackles Construction 5/16” x 3/8” stainless steel D shackle, screw pin Finish Natural steel color Strength RWL 550kg BAS - D5 5/16” screw pin D shackle RWL is based on 8:1 safety factor

Standard Barrel Clamps Construction 50mm wide x 4mm thick steel clamp

Supply with M10 x 25mm Hex bolt and nut x 2 sets Finish Black powder painted Application For OD 48.3 - 50mm pipes Strength RWL 350kg BAS - E5 50mm wide barrel clamps

Diverter Pulley Barrel Clamps For tidy and safe cable distribution, allow adjustment for the lift line length. Construction 50mm wide x 4mm thick steel clamp

Supply with M10 x 25mm Hex bolt and nut x 3 sets Finish Black powder painted Grooved Pulley Dia 39mm steel pulley Application For OD 48.3 - 50mm pipes Strength RWL 350kg BAS - F5 50mm wide diverter pulley barrel clamps

Galvanized Steel Wire Rope GSW-A3 3 mm Galvanized Steel wire GSW-A5 5 mm Galvanized Steel wire

B a r A t t a c h m e n t S e t BAS-A3 For 3 mm Steel wire,

including BAS-B3 (1pc) BAS-C3 (3pcs) BAS-D5 (1pc) BAS-E5 (1pc)

BAS-A5 For 5 mm Steel wire, including BAS-B5 (1pc) BAS-C5 (3pcs) BAS-D5 (1pc) BAS-E5 (1pc)

Ga lvan i zed S tee l Wi re Rope

Thimble

Shackle

Barrel Clamps Standard- Diverter Pulley -

Cable Clip

25

Barrel Clamps and pipe fitting

Wire rope assembly – standard barrel clamps

Wire rope assembly – Diverter pulley barrel clamps

Ordering Information Model Ordering number GSW - A3 T001 GSW - A5 T002 BAS - A3 T003 BAS - A5 T004 BAS - F5

Macostar reserves the right to change the specification without prior notice. Macostar International Ltd: Medley-wirerope - DATA - V1.3 – 27 Jun 2011

26

LB15-1 LBX15-1

LB15-2 LBX15-2

HB15-3 HBX15-4

The Medley blocks are designed for general rigging purposes, particularly for school halls and community halls application. They are robust, made of durable materials, flexible in installation, orientation and maintenance free. Standard sheave diameter 150mm is offered with line numbers selection.

Mechanical Data Side Plates Side plate fully enclosed sheave, certified as Q235A

GB700-88 standard. HBX/LBX: 2.3mm thick side plates HB/LB: 4mm thick side plate

Finishing Black epoxy-polyester powder paint. Bearing 6202-2ZN 15mm Sealed precision ball bearings. Spacers 4 spacers between side plates to prevent cables

from escaping the sheave grooves. Sheave material Dia 150mm, Grey iron GB/T 9439-88 HT-200 (equi.

ASTM class 30), painted in black. Base angle plate 30x30x3mm, certified as GB 9788-88 standard

HBX/LBX: 400mm long with a continuous pattern of holes and slots 58mm separation, for universal mounting for a grip range up to 340mm. HB/LB: 212mm long for a grip range up to 160mm.

Installation Data Mounting orientation Upright or underhung Support by I- beams

II- Unitrut III- Grid well made of dia 50mm steel barrels

Mounting bolt 4x U-bolts with nuts for dia 50mm barrel included.

Performance Data SWL 200Kg Design safety factor 3.5 Tested safety factor 17.5 Steel cable Dia 3-5mm

Rigging Block section views

H e a d B l o c k s Medley HB15-3 Head block, 3-line Medley HB15-4 Head block, 4-line Medley HBX15-3 Head block, extended

mounting base, 3-line Medley HBX15-4 Head block, extended

mounting base, 4-line

L o f t B l o c k s Medley LB15-1 Loft block, 1-line Medley LB15-2 Loft block, 2-line Medley LB15-3 Loft block, 3-line Medley LB15-4 Loft block, 4-line Medley LBX15-1 Loft block, extended

mounting base, 1-line Medley LBX15-2 Loft block, extended

mounting base, 2-line Medley LBX15-3 Loft block, extended

mounting base, 3-line Medley LBX15-4 Loft block, extended

mounting base, 4-line

27

HBX and LBX Blocks Dimensions Guide (extended mounting base)

HB and LB Blocks Dimensions Guide

Macostar reserves the right to change the specification without prior notice. Macostar International Ltd: Medley-riggingblks - DATA - V1.4 – 14 Feb 2012

Medley Head Block Ordering

Code Model

No. Line L

(mm) H

(mm) W

(mm) WH

(mm) LH

(mm) A

(mm) B

(mm) C

(mm) K

(mm) Weight

(Kg) TA33 Medley HB15-3 3 212 196 185 148 58 31 176.5 26.5 45 8.3 TA43 Medley HB15-4 4 212 196 230 193 58 31 176.5 26.5 45 10.2

Medley Head Block, Extended Mounting Base Ordering

Code Model

No. Line L

(mm) H

(mm) W

(mm) WH

(mm) LH

(mm) A

(mm) B

(mm) C

(mm) K

(mm) Weight

(Kg) TA34 Medley HBX15-3 3 400 196 185 148 58 125 176.5 26.5 45 8.8 TA44 Medley HBX15-4 4 400 196 230 193 58 125 176.5 26.5 45 10.7

Medley Loft Block Ordering

Code Model

No. Line L

(mm) H

(mm) W

(mm) WH

(mm) LH

(mm) A

(mm) B

(mm) C

(mm) K

(mm) Weight

(Kg) TA11 Medley LB15-1 1 212 196 95 58 58 31 176.5 26.5 --- 4.5 TA21 Medley LB15-2 2 212 196 123.5 87 58 31 176.5 26.5 28.5 6.2 TA31 Medley LB15-3 3 212 196 152 115 58 31 176.5 26.5 28.5 7.9 TA41 Medley LB15-4 4 212 196 180.5 144 58 31 176.5 26.5 28.5 9.8

Medley Loft Block, Extended Mounting Base Ordering

Code Model

No. Line L

(mm) H

(mm) W

(mm) WH

(mm) LH

(mm) A

(mm) B

(mm) C

(mm) K

(mm) Weight

(Kg) TA12 Medley LBX15-1 1 400 196 95 58 58 125 176.5 26.5 --- 5 TA22 Medley LBX15-2 2 400 196 123.5 87 58 125 176.5 26.5 28.5 6.7 TA32 Medley LBX15-3 3 400 196 152 115 58 125 176.5 26.5 28.5 8.4 TA42 Medley LBX15-4 4 400 196 180.5 144 58 125 176.5 26.5 28.5 10.2

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The internally wired lighting bar is made of aluminum alloy for different applications. They can be configured with various lengths and any combination of sockets or DMX ports to offer the maximum flexibility. All the sockets are wired to the End Connection Box using high temperature PVC or LSZH power cables.

Mechanical Data Barrel material Made of lightweight T6063 Aluminum alloy with OD

48.3mm, wall thickness 4mm. finishing Black anodized or natural aluminum color outer

surface. Construction Standard length in 3m, 6m, 9m and 12m long.

Manufactured in sections of max. 3meters long, firmly jointed via outer short barrel.

Bar End Grey Rubber End cap at one bar end; Black steel connection box at the other end.

SWL (Safety Work Load)

20kg single point load or 250kg evenly loaded.

Electrical Data Sockets selection S3: 16A CEE17 female socket.

S5: 15A 3 round pins un-switched socket to BS546 S8: 13A 3-pin un-switched socket to BS1363 SD: XLR 5-pin female socket ( DMX) SE: RJ45 receptacle (network) Combination of different type is possible. Permanent circuit number label for indications.

Socket Box Special designed single gang metal socket box (to BS4662) with extended edge for socket protection using 2 sets 48mm U-bolts fixed to spot bar.

Power Cable Using high temperature PVC 1.5 mm² copper cables (to BS6231) or LSZH copper cables (to BS7211).

Number of Circuits Max. 8 circuits or 19 sockets per lighting bar. Paralleled connected sockets for cyclorama units is possible ( just provide circuitry when ordering).

End Connection Box Up to 24 x 1.5mm² cables can be terminated at the End Connection Box.

Installation Data Mounting method By barrel clamps at evenly spaced suspension

points. Support separation Max. 4m separation between suspension points. Electrical connection Circuits via multi-core cable attached by the

cable gland to the top/bottom of the end connector box and connected to the terminals inside.

I n t e r n a l W i r e d B a r s Medley WB9PN-8S55 Aluminum internally wired Bar,

9m, 8 x 15A, 5 ccts, aluminum natural color, PVC cables

Medley WB9PN-19S55

Aluminum internally wired Bar, 9m, 19 x 15A, 5 ccts, aluminum natural color, PVC cables

Medley WB9ZB-8S55 Aluminum internally wired Bar, 9m, 8 x 15A, 5 ccts, Black anodized, LSZH cables

Medley WB9ZB-19S55 Aluminum internally wired Bar, 9m, 19 x 15A, 5 ccts, Black anodized, LSZH cables

Medley WB3PN-6S56 Aluminum internally wired Bar, 3m, 6 x 15A, 6 ccts, aluminum natural color, PVC cables

Other Combinations reference:

S3:16A socket

S5: 15A socket

S8:13A socket

SD: XLR 5-pin female

SE: RJ45t

End Connector Box

29

S5: UK15A socket

Output Connections

Model suffix Socket type S1 CCC SMS16 (16A) S2 CCC SMS 32 (32A) S3 CEE17 (16A) S4 CEE17 (32A) (not available) S5 UK round pins (15A) S6 Hardwired terminals S7 19-pin socapex (20A) S8 UK rectangle pins (13A) S9 Schuko (16A)

S10 Swiss type (16A)

Macostar reserves the right to change the specification without prior notice. Macostar International Ltd: IWbars- DATA – V2.1 27 Jun 2011

Environmental Data Operation humidity 5-95% non-condensing Operation temperature 0-40 (32-104 )

Typical Physical Data Model WB9PN-8S55 Net weight 45kg Gloss weight 48kg Packing size (mm) W / D / H

3100 /300/300

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The Medley Bar Clamps are well-designed to satisfy different needs of bars settings on stage and theatre. The clamps are designed to fit bars with diameters from 48 to 51mm and are constructed from high tensile aluminum extrusions. One end of the Medley Bar Clamps provide an open slot of 4mm wide to fasten metal junction plates to build various types of hanging systems to suit most applications such as lighting battens, scenery bars, signs as well as audio systems.

Mechanical Data SWL 250Kg Material High tensile aluminum Finish Anodized black Hole dia. for shackle 10mm Holes dia. for fastening clamps

6mm

Slot width for junction 4mm Fastening M6x25 black hexagon socket head bolts & nuts (4

sets, included) SWL is based on 6:1 safety factor

Physical Data AD 48-51mm, variable A1 130mm A2 65mm A3 4mm, minimum width A4 13mm, variable, depends on diameter of bar

clamped A5 15mm A6 17mm A7 26mm A8 40mm

Aluminum Extruded Bar Clamps BC-250 Aluminum Bar Clamps (pair) BC-250SD BC-250WS BC-250WD

Aluminum Bar Clamps (2 pairs) with straight junction plate Aluminum Bar Clamps (1 pair) with lighting batten junction plates Aluminum Bar Clamps (2 pairs) with lighting batten junction plates

GB/T228-2002

BC-250 Dimension Dwg

BC-250 Suitable Barrel: Dia 48-51mm

*shackle & thimble not included

Bars clamps Assemblies

BC-250 BC-250SD BC-250WS BC-250WD

Ordering Information Model Ordering number BC-250 BC-250SD BC-250WS BC-250WD

Macostar reserves the right to change the specification without prior notice.

Macostar International Ltd: Medley-barclamp - DATA – V1.1 – 02 sept 2011

32

The Medley Hanging System provides a wide range of choices for theatre hanging applications. Different compositions of aluminum barrel, wired lighting batten and high tensile aluminum bar clamps to fit most requirements of the theatre industry. The extruded aluminum barrels and battens give the largest flexibility of length for different size of venues. Clear and sharp numbering of lighting channels on both sides of batten enables easy identification at a distance.

Double Barrel Wired Lighting Batten (WBD) SWL 200~500Kg (Refer to table 1) Material High tensile aluminum and 4mm thk steel junction plates Finish Anodized black & black epoxy-polyester powder paint Barrels 2 X Dia 48.3 extruded aluminum Wired Batten 100x50 extruded aluminum, hinged back cover Ends Rubber bumper, red Sockets 13A/15A BS sockets/iDOP-1/CEE socket…per custom

requirement

Single Barrel Wired Lighting Batten (WBS) SWL 100~250Kg (Refer to table 1) Material High tensile aluminum and 4mm thk steel junction plates Finish Anodized black & black epoxy-polyester powder paint Barrels 1 X Dia 48.3 extruded aluminum Wired Batten 100x50 extruded aluminum, hinged back cover Ends Rubber bumper, red Sockets 13A/15A BS sockets/iDOP-1/CEE socket…per custom

requirement

Double Scenery Bars (SBD) SWL 150Kg (Refer to table 1) Material High tensile aluminum and 4mm thk steel junction plates Finish Anodized black & black epoxy-polyester powder paint Barrels 2 X Dia 48.3 extruded aluminum Ends Rubber bumper, red

Single Scenery Bars (SBS) SWL 100Kg (depends on setting) Material High tensile aluminum Finish Anodized black Barrels 1 X Dia 48.3 extruded aluminum Ends Rubber bumper, red

Boom Arm (SBS-A07) SWL 35Kg Material High tensile aluminum and 4mm thk steel junction plates Finish Anodized black & black epoxy-polyester powder paint Barrels 1 X Dia 48.3 extruded aluminum Installation Wall mounting with 4xM10 screws (no included) Table 1 SWL: UDL Kg/m

D max. 2m 3m 4m 5m WBD WBS SBD SBS

Hanging Batten Assembly Set WBD18C1 Double Barrels wired lighting batten,

18m, custom made type 1 WBS18C1 Single Barrel wired lighting batten,

18m, custom made type 1 SBD18 Double Scenery Bar, 18m SBS18 Single Scenery Bar, 18m SBSA07 Boom Arm, 700mm

WBD WBS Double Barrels Wired

Lighting Batten Single Barrel

Wired Lighting Batten

Silk screen numbering in white

SBD SBS Double Scenery Bars Single Scenery Bars

SBS-A07 Boom Arm, 700mm

Connection Box

33

Different types of Hanging Battens

BC-250 TYPE BAR CLAMPS INCLUDED Ordering Information Model Ordering number WBD18 WBS18 SBD18 SBS18 SBSA07

Macostar reserves the right to change the specification without prior notice.

Macostar International Ltd: Medley-hangbatten- DATA – V1.1 – 02 Sept 2011

34

M3-250 M4-250

Locking device provides a complementary load holding and prevent unauthorized access.

Drum Locked Drum in locking position Unlocked

Dimensions (mm)

Macostar reserves the right to change the Specification without prior notice. Macostar International Ltd: Medley-handwin250 - DATA – V5.2 – 02 Sept 2011

P

2/2

The Medley Hand Winches are designed for general rigging purposes and particularly for school halls and community halls application. The manually operated winches are durable, dependable, safe to use and maintenance free. The Medley hand winches conveniently raises and lowers lighting battens and scenery bar to max. 250 kg. The rotating gears and wire drum are well covered providing maximum protection. Drum locking device provides a secondary load holding to prevent unauthorized use. Removable winch handle to avoid unintentional operation.

Mechanical Data Construction The main housing and rope drum are made

of sturdy steel plate. The hand winch is rigid and the solid steel shaft machined worm gear operates in an enclosed construction and therefore requires little maintenance.

Paint / finish Steel chassis coated with grey epoxy-polyester powder paint.

Brake system Machined carbon steel ratchet and spring loaded pawls.

Winch handle Adjustable handle radius from 260~360mm and detachable under load.

Installation Data Mounting Wall mounted by 4 x M12 screws (not

included) Fixing steel wire Tapered key holes at drum to fasten steel

wire ends with stopper sleeves. Top cover Dismountable for fixing steel wires and

making visual inspection easy.

Performance Data SWL 250 kg Wire rope diameter 5 mm Wire rope capacity 1st layer 1.65m Wire rope capacity total 20 m Max no. of wire rope layer 10 Lift per crank rotation (1st layer)

20mm

Lift per crank rotation (10th layer)

40mm

Transmission ratio 12:1 Crank operating effort(1st layer)

6 kg at rated load

Braking Automatic braking for lifting and lowering, contains NO asbestos.

Min load 5 kg

Standards EC machinery directive EN ISO 12100-1; EN ISO 12100-2;

EN ISO 14121-1; EN 13157;

Ordering Information Model Number of Wires Order number Medley M3-250 3 EA10 Medley M4-250 4 EA20

Physical Data Model M3-250 M4-250 Net weight 20 kg 24 kg Gloss weight 22 kg 26 kg Packing size W / D / H

440*285*330 W / D / H

440*285*330

H a n d W i n c h e s Medley M3-250 Hand winch, 3-line, 250kg Medley M4-250 Hand winch, 4-line, 250kg

EN 13157:2004

35