barn door tutorial | ..pdf
TRANSCRIPT
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Barn DoorTutorial
Friday, September 5, 2014
Happy friday all!!
I know some of you have
been waiting for this, so here
ya go! I thought a friday
was a perfect time to post
this so maybe you all cantackle this little project over
the weekend!
HELLO
Interior Stylist | House Seven Design and Blog
ANISSA
.
SOCIAL MEDIA
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Barn Door MaterialBarn Door Material
listlist
WoodWood
(2)-Plytanium 8inch center
4x8ft. ( these will make your
door) $28.98 each
(4) 1x6x10 white wood board
(trim for your door) $6.88
each
(1) 1x6x8 (decorative piece to
mount track on) $4.88 each
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SteelSteel
(1) 8' x 2" piece of steel
(track) Free
(1) 3' x 2" piece of steel (door
bracket) $7.20
*disclaimer-Lowes and*disclaimer-Lowes and
Home Depot did notHome Depot did not
carry the 8ft piece of carry the 8ft piece of
steel. We are luckysteel. We are lucky
enough to have a friendenough to have a friend
who owns a sheet metalwho owns a sheet metal
and copper fabricationand copper fabrication
shop. This is where weshop. This is where we
got our 8ft track. You wi llgot our 8ft track. You wi ll
want to find a specialtywant to find a specialty
hardware store or googlehardware store or google
a steel fab shop that isa steel fab shop that is
local to you and see if local to you and see if
they can provide youthey can provide you
with one.with one.
HardwareHardware
(2) 3" steel pulley (its in the
garage door section at
Lowes) $4.93 each
(6) 3/8"x 5" lag screws (
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lumberliquidators.com
I love sharing new product information withyou all in hopes that you will benifit from my
experience with companies that I love.
Occasionally, I earn a small compensation forthese posts but in no way does that
compromise what is my honest opinion. These opportunities allow me to provide youall with information that otherwise I may notbe able to by offsetting some of the costs
involved in creating these posts. Thank you! XX-Anissa
DISCLOSURE
http://www.lowes.com/pd_586741-46882-34107ZCBLG_0__?productId=50261033&Ntt=garage+pulley&pl=1¤tURL=%3FNtt%3Dgarage%2Bpulley&facetInfo=https://cat.sv.us.criteo.com/delivery/ck.php?cppv=1&cpp=rxETQHxSdUdGcUdJWVVlRWJodHFLL3V6Z1liYm1ZK3ZBYW4xdVdQUnJEalEzbDg4ak8xOWRBOHBqdDlqZGdjaE9BSnFrUWF2SCtWWXNnSDFiNHJmNHdlZnJzN2FrWGY5R05PczRNL1FTRnpjV1Bnazg3YVA1dXovYml1SXNsbVpkSlh3bGNUNFJNa3Q4eThEL1g2NXM3QWlETmtrSlQvMGR2Z25oNmpsclZna1l4Zmh6dDVVR2c5cjFhZDd2dnR2bm9tMG10YTZxZFQwVGJycFB5d1hzbXBwa3pHSVdRQXRPRU84QStaM2UyYWJ3Vmt1NVM5SStUWUJLb2RtNHFJVVVaRitzN2x6ckhTMnBRRndVQ2l0dzlONlc3RkQxc3VCS2cxUEYvR05nanRnVXJUWjdkNlRwb0RyMVd0SU5mdjVQd29yRFNSUllVSDdoZVMrcC9zZlF5dWNwWlE9PXw%3D&maxdest=http%3A%2F%2Fad.doubleclick.net%2Fddm%2Fclk%2F268486534%3B62864915%3Ba%3Fhttp%3A%2F%2Fwww.lumberliquidators.com%2Fll%2Fhome%3FWT.mc_id%3DCriteo_2011_2021https://info.criteo.com/pac/privacy/informations?infonorm=2&partner=2897&campaignid=67874&zoneid=157504&bannerid=3351740&displayid=0e9fa968d6http://www.amazon.com/gp/dra/info/ref=dra_a_rv_sp_ho_xx_P1400_1000?pn=1&pg=dra&pp=rv%2Cv%2CB00IRWV48A%2CATVPDKIKX0DER%2CB00IRWV48A%2CPPucJgpQJlEqA1t7Mttkjrkqs54&adv=ATVPDKIKX0DER&uh_it=f1964a1369b53c9022deb4f8b338500e_Shttps://adclick.g.doubleclick.net/aclk?sa=L&ai=CIt8J7_4IV96mMciphASBiY3gB8X9uOUFjavKlWTAjbcBEAEgAGDJ7pqN7KTQEIIBF2NhLXB1Yi01NDI3NTE3MzEyOTI3NDgxyAEJqAMBqgSyAU_QnIv6ciaMPAv63zq3krIg43GmdQ_7Jl7BA9tHxAVQBHgCVAcokAtV-aX7DQNK6-EiA-sAVnsWiX_ZUh3tcoGibCyTCQvQmfR_2BL-b_tFzi5S74cVn_pcESfh5ojCRjr2Ydeg_teZdgQ8UxXhZV-wuUZ0uSvrImaxgeUYIa7-8AxtixwWAitYIlDc60bqqx8Ud4jQr2lxyvdGsHaY7E8TNbrEyJh1yU0qlByNBK6E0W-ABvuNh-Dqhpmy_QGgBiGoB6a-G9gHAA&num=1&sig=AOD64_3Ne_srENKmgg8ulMRXyRXrQ7Hc5Q&client=ca-pub-5427517312927481&adurl=https://aax-us-pdx.amazon-adsystem.com/x/c/QSEjDTSHUt6-3B9vw7NDU5kAAAFT-yPb2wYAAAV4MbMTug/http://www.amazon.com/dp/B00IRWV48A/ref=dra_a_rv_sp_ho_xx_P1400_1000?tag=dradisplay-20&ascsubtag=f1964a1369b53c9022deb4f8b338500e_Shttps://adclick.g.doubleclick.net/aclk?sa=L&ai=CIt8J7_4IV96mMciphASBiY3gB8X9uOUFjavKlWTAjbcBEAEgAGDJ7pqN7KTQEIIBF2NhLXB1Yi01NDI3NTE3MzEyOTI3NDgxyAEJqAMBqgSyAU_QnIv6ciaMPAv63zq3krIg43GmdQ_7Jl7BA9tHxAVQBHgCVAcokAtV-aX7DQNK6-EiA-sAVnsWiX_ZUh3tcoGibCyTCQvQmfR_2BL-b_tFzi5S74cVn_pcESfh5ojCRjr2Ydeg_teZdgQ8UxXhZV-wuUZ0uSvrImaxgeUYIa7-8AxtixwWAitYIlDc60bqqx8Ud4jQr2lxyvdGsHaY7E8TNbrEyJh1yU0qlByNBK6E0W-ABvuNh-Dqhpmy_QGgBiGoB6a-G9gHAA&num=1&sig=AOD64_3Ne_srENKmgg8ulMRXyRXrQ7Hc5Q&client=ca-pub-5427517312927481&adurl=https://aax-us-pdx.amazon-adsystem.com/x/c/QSEjDTSHUt6-3B9vw7NDU5kAAAFT-yPb2wYAAAV4MbMTug/http://www.amazon.com/dp/B00IRWV48A/ref=dra_a_rv_sp_ho_xx_P1400_1000?tag=dradisplay-20&ascsubtag=f1964a1369b53c9022deb4f8b338500e_Shttp://www.bhg.com/blogs/better-homes-and-gardens-style-blog/2015/12/08/vintage-living-favorite-holiday-ideas/http://issuu.com/everythinghomemagazine/docs/december2015?e=18910945/31667324http://ournarratives.com/mamafiles/this-is-my-kitchen-with-anissa-of-house-seven/http://www.lowes.com/pd_586741-46882-34107ZCBLG_0__?productId=50261033&Ntt=garage+pulley&pl=1¤tURL=%3FNtt%3Dgarage%2Bpulley&facetInfo=
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en o t e rai an as t efloor guide for your door)$3.95
1.5" trim nails $1.00
1" wood screws $1.00
100 grit sandpaper $4.99pack
Wood Glue $7.97 16oz
Door Pull $4.49 (TractorSupply)
Equipment
awesome wife with amazingideassuper crafty husband toexecute those ideastable saw(you can also use anycircular saw or jigsaw, hellyou can use a steak knife butit might take you till nextyear)
miter sawnail gun ( but you can use aplain 'ol hammer if youwant)sandergrinder or any specialty sawblade that will cut throughsteeldrill (or screwdriver)Hammer Drill (you can alsouse a drill press)levelSocket Wrench
Spray Paint-flat black $5.98eachSemi gloss white paint$20.84
http://www.tractorsupply.com/en/store/national-hardwarereg%3B-v172-5-1-2-utility-pull-black
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GRAND TOTAL $179.00
*This is a tutorial for one
double sided Barn Door with
trim work on one side only.
You will have to double the
amount of wood you need
for the trim if you want it on
both sides. We didn't trim
both sides because the door
will stay open most of the
time and we didn't want the
added weight for something
that we didn't feel would
show very much.
How we made it...How we made it...
First we cut the overlayFirst we cut the overlay
off of both pieces of off of both pieces of
wood siding using thewood siding using the
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table saw.table saw.
This cleaned up the edge.
This photo below shows you
how we cut the end off.
The next step was to useThe next step was to use
wood glue and glue bothwood glue and glue both
sides of the wood sidingsides of the wood siding
together.together.
We glued the back sides
together and then placed a
bunch of heavy crap on top
to hold it tight while it dried.
http://2.bp.blogspot.com/-SC72Lgjx1IM/VAcWovpmWqI/AAAAAAAAC4M/uXCc9CmYJwU/s1600/blog%2Bposts-3.jpghttp://2.bp.blogspot.com/-qhHHo150PRk/VAcWnpgGjxI/AAAAAAAAC4A/A6-dTpceOvM/s1600/blog%2Bposts-2.jpg
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Heavy crap holding it down
shown below.
Next step was to screwNext step was to screw
the two wood sidingthe two wood siding
pieces together.pieces together.
Brian drilled 1inch wood
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screws in where the trim
would eventually lay on top
so that the screws wouldn't
be visible when the door was
finished.
Next step was the trimNext step was the trim
on the "front" of theon the "front" of the
door.door.
This is the side that would
show in the dining room. He
used the miter saw and cut
the white board to make the
trim on the door.
http://3.bp.blogspot.com/-D4xkDBQ93QE/VAcWplc1JSI/AAAAAAAAC4c/GpaQsnrNBcw/s1600/blog%2Bposts-6.jpg
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He used a nail gun to nail
all the trim down and then
using a 100 grit sandpaper
sanded the entire door. Trim
included.
The next step was toThe next step was to
paint.paint.
(disclaimer: we forgot to add
the center trim first so you
can go ahead and add all
the trim at once, we're just
ding dongs and painted
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twice)
You also want to paint your
1x6x8 support beam at this
time and spray paint all your
hardware black.
We added in the trim for the
center of the door and filled
in the gaps with wood filler
and then painted it all.
So pretty but boy is it heavy!
http://2.bp.blogspot.com/-COP1uB10ctA/VAfHdXbrfeI/AAAAAAAAC9g/b8TcNypd60c/s1600/blog%2Bposts-1-5.jpghttp://1.bp.blogspot.com/-dPjRcR4-5Z0/VAcWqssHzFI/AAAAAAAAC54/EQTEuF5t3R4/s1600/blog%2Bposts-9.jpg
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Next step is to mount theNext step is to mount the
1x4x8 white wood to the1x4x8 white wood to the
wall.wall.
Using a level and finding the
studs with a stud finder
Brian screwed this piece in to
the wall with a standard
drill.
The purpose of this piece of
wood is not only to be
decorative but to also add
extra support to the Lag
screws which support the
track. It gives the screws an
extra 3/4" of wood to go
through while also providing
http://3.bp.blogspot.com/-KTDkBDy6SuM/VAfHtJWgjvI/AAAAAAAAC9o/E41hRwx4mg4/s1600/blog%2Bposts-1-6.jpg
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the needed clearance for the
door to move freely on the
track.
Next step is your 8ftNext step is your 8ft
piece of steel.piece of steel.
We measured the wall to see
where the studs were and
then using a Hammer Drill
and 3/8 inch drill bit, drilled
6 holes in to the 8 ft piece of
steel. Brian used some oil to
lubricate the bit each time
he drilled a hole since he
didn't use a masonary bit. If
you are having difficulty
drilling your holes, you can
first drill a pilot hole with a
smaller bit to get you
started.
*MAKE SURE YOU*MAKE SURE YOU
DRILL THE HOLESDRILL THE HOLES
LOW ENOUGH ONLOW ENOUGH ON
THE BAR TO ALLOWTHE BAR TO ALLOW
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THE WHEEL TOTHE WHEEL TO
MOVE FREELYMOVE FREELY
ACROSS THE BAR ATACROSS THE BAR AT
THE TOP!THE TOP!
http://2.bp.blogspot.com/-WU87SaZZnWg/VAcWrbwkuoI/AAAAAAAAC44/Oqe7CR-9gdw/s1600/blog%2Bposts-12.jpghttp://3.bp.blogspot.com/-BVeAQV2Rr7k/VAcWq6QmQSI/AAAAAAAAC4s/xv6gvjE8HBU/s1600/blog%2Bposts-11.jpg
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Then he attached the 8ft
steel piece to the 1x4x8
wood using the lag screws
which fit through the center
of the pipe nipple.
This is how you will attach
the rod in order of hardware:
Lag Screw
Flat washer
8ft Track
Pipe Nipple
Using a hammer he tacked
it in to the wood and then
used the socket wrench to
secure it all the way in.
(picture below is close up of
this process)
http://3.bp.blogspot.com/-aZOY06LdFbA/VAcWtAcOesI/AAAAAAAAC5g/O3rRwObQsOY/s1600/blog%2Bposts-17.jpghttp://1.bp.blogspot.com/-yDXX1zcUlDA/VAiUAgxWyqI/AAAAAAAAC_o/Ewe7pYlRlII/s1600/blog%2Bposts-1-9.jpg
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The next step was toThe next step was to
bring in the door.bring in the door.
This was only possible with
the help from our neighbor
because even though I
consider myself freakishly
strong, there was no way I
could carry it in to the house!
Its just too heavy.
Next step is yourNext step is your
brackets using your 3ftbrackets using your 3ft
piece of steel.piece of steel.
Cut your 3ft steel piece in to
two 18 inch pieces with your
grinder.
The next step is to addThe next step is to add
your wheel to these twoyour wheel to these two
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pieces. These will be yourpieces. These will be your
door brackets.door brackets.
In this order:
3/8" x 1 1/2" hex bolt
flat washer
wheel pulley
flat washer
lock washer
3/8" hex nut
Now you will attach yourNow you will attach your
18" piece of steel (these18" piece of steel (these
are your door brackets)are your door brackets)
to the door.to the door.
Measure how you want your
door to hang from the track.
This will depend on the
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clearance you need from the
floor to the bottom of the
door.
Our door way is 7'10". On
the 18inch steel pieces we
drilled the holes 1.5" from
either end of the steel and
the middle hole was drilled
exactly at 9 inches from
either end. Dead middle.
Three holes total.
We knew we needed 1/2
inch of clearance from the
bottom of the track to the
top of the door and we
needed 1 1/2" of clearance
from the floor to the bottom
of the door. Once we had
this information we drilled
the holes in to the door at
the location we wanted our
brackets to be.
We attached the brackets in
this order:
3/8"x 2 1/2" Hex Bolt
3/8" flat washer
door
3/8" flat washer
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3/8" hex nut
The next step is to attachThe next step is to attach
the door pull....easiestthe door pull....easiest
step by far!step by far!
Okay, now that you have
your hardware all in place it
is time to hang the darn
thing.....hands sweating,
praying that you did the
math correctly.....YAY!!! IT
WORKS!!!!
Next we attached the floor
guide because due to the
weight of the door it will
push away from the wall
without a guide holding it in
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place.
We used a Corn brace L
bracket and drilled it in to
the floor and stuck a
furniture pad on to it to keep
it from scratching the wood
and also to allow the door to
roll against it smoothly. This
held the door in place.
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Next we attached the last
two Corn brace L brackets
to the 1x4x8 white wood
holding the track to serve as
stoppers and keep the doorfrom rolling off the track!
That would be bad!
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Once those are in place, you
can safely use your door!
(I got a little ahead of
myself and took this picture
before we attached the
stoppers...oops!)
Here is the back of the door
that is visible to the kitchen
when closed
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You can see above where
the 18' bracket bolts attach
to the back of the door.
And that my friends isAnd that my friends is
how you make and hanghow you make and hang
a barn door!a barn door!
My thoughts about this
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project..
It wasn't easy but it wasn't
hard either. We were able to
execute it rather quickly
which is always a major
bonus in my book. We did
try to stain the door first with
white stain. It didn't end up
looking very good in our
opinion so we went ahead
with painting it instead and I
like it much better this way.
Its funny that once we did
this project, I now see Barn
Door Hardware for sale
everywhere I go.
The thing is, its always way
more expensive then what
we ended up paying by
making it ourselves. I know
that finding the 8ft piece of
steel seems like a huge pain
but with a little leg work you
will find one and it will be so
worth it in the end.
If you have any questions
about this tutorial, please
leave a comment and I will
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answer all of them the best I
can!
In the end I hope that this is
a useful resource for you
especially if you are getting
ready to tackle this project in
your own home!!
Good Luck!
! " $
& '
12 COMMENTS ON "BARN
DOOR TUTORIAL"
Replies
(
Awesome tutorial,
Anissa (and
excellent
photography)! And
by the way, Brianis the best model
ever! ;)
REPLY
Dee
September 5, 2014 at
8:10 AM
House
ADMIN
https://www.blogger.com/profile/01184007513137843425http://houseseven.blogspot.com/2014/09/barn-door-tutorial.html?showComment=1409929829645#c4378321478044452721https://www.blogger.com/profile/18334609725740231826https://plusone.google.com/_/+1/confirm?hl=en&url=http://houseseven.blogspot.com/2014/09/barn-door-tutorial.htmlhttp://www.linkedin.com/shareArticle?mini=true&url=http://houseseven.blogspot.com/2014/09/barn-door-tutorial.html&title=Barn%20Door%20Tutorialhttp://www.blogger.com/share-post.g?blogID=735108579225606565&postID=5495164755267219920&target=pinteresthttp://twitter.com/home?status=Barn%20Door%20Tutorial%20--%20http://houseseven.blogspot.com/2014/09/barn-door-tutorial.htmlhttps://www.facebook.com/sharer.php?u=http://houseseven.blogspot.com/2014/09/barn-door-tutorial.html&t=Barn%20Door%20Tutorial
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Thanks
Dee! I
really
tried to
make
it as
detailed
as
possible.
Oh and
yes, he
was
very
happy
about
being
in so
many
pics:)
Seven
September
5, 2014at 9:19
AM
Hi Anissa! I work
with Cassity over
at
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Replies
REPLY
Oops, I
messed
up the
link!
Let's
try that
again...
Remodelah
LoreneNance
December10, 2014
at 8:22AM
Hi, Yours is the
best tutorial on
this project I have
found. About to
replace two doors
using this. I see
you used 3"
pulleys but do you
think it would
make any
difference to use
4" pulleys? I would
like the larger
diameter on one
of the doors we
are putting in.
Thanks for any
input you can
offer.
REPLY
Rose Bird
January 19, 2015 at2:36 AM
http://houseseven.blogspot.com/2014/09/barn-door-tutorial.html?showComment=1421663770608#c4941545777376183821https://www.blogger.com/profile/06464101508815186569http://houseseven.blogspot.com/2014/09/barn-door-tutorial.html?showComment=1418228527623#c5738545162243500740https://www.blogger.com/profile/02881734963401294721http://www.remodelaholic.com/
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The door looks
amazing! Those
steel used as
tracks and door
brackets are reallyclever. I like the
fact that you
decide to make it
a sliding door, it is
much more
convenient to use.
I also like its color,
it makes the
kitchen look old
school yet classy.Thank you for
sharing this lovely
post. All the best
to you.
Rosemary Bailey
@ Wabi Iron &
Steel Corp.
REPLY
Rosemary Bailey
January 28, 2015 at7:39 AM
Thank you so
much for your step
by step tutorial!
My hubby just
mentioned today
that maybe my
idea of a barn
door would be a
good idea. Now, I
have something to
show him to prove
that not only is my
idea good, but also
DenofSix
January 29, 2015 at2:45 PM
http://houseseven.blogspot.com/2014/09/barn-door-tutorial.html?showComment=1422571507421#c2122162947072177513https://www.blogger.com/profile/09769920436455769985http://houseseven.blogspot.com/2014/09/barn-door-tutorial.html?showComment=1422459552260#c5581977277248893022https://www.blogger.com/profile/12374851994492862623http://wabicorp.livejournal.com/4312.html
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doable!!
REPLY
The door looks
great! You guys
did a pretty swell
job on this. It
seems like it
requires a lot of
hard work. But by
the looks of
things, it’s all
worth the effort.
Anyway, I like how
you painted the
steel tracks. It will
probably fade due
to the grinding,
but I think it’ll add
a more vintage
look to it – which
is pretty nice.
Thanks for sharing
this. Have a great
day!
Bernice Parsons @
Badgeranodising
REPLY
Bernice Parsons
March 9, 2015 at 2:58PM
Wow! It seems
that this barn door
turned out a great
project, given that
the materials are
high quality. Also,
Arthur Greene
July 13, 2015 at 3:29PM
http://houseseven.blogspot.com/2014/09/barn-door-tutorial.html?showComment=1436826594223#c504619052638391270https://www.blogger.com/profile/07377387482000160666http://houseseven.blogspot.com/2014/09/barn-door-tutorial.html?showComment=1425938309623#c2390591383353277795https://www.blogger.com/profile/10315652284445470436http://badgeranodising.livejournal.com/2056.html
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the steel brackets
are also a great
idea to make the
door more durable.
Well, thanks for
sharing about this.
All the best to
you!
Arthur Greene @
Central MM
REPLY
I Cant wait to try
and make this!
Super excited!!!
gopaintsprayer.com
REPLY
Ian T. Anstett
September 4, 2015 at5:45 AM
How about making
a frame that sits
inside the wood
siding panels for
the front and back,
nailing that and
then making the
outside frame and
diagonal piece? Itwould cut back on
the weight quite a
bit, I think. What
do you think? It
looks stunning!
REPLY
Beverly Hayes
September 11, 2015at 9:49 AM
http://houseseven.blogspot.com/2014/09/barn-door-tutorial.html?showComment=1441990198630#c3547348821333964107https://www.blogger.com/profile/12117004071530419861http://houseseven.blogspot.com/2014/09/barn-door-tutorial.html?showComment=1441370747456#c4890758057643122709https://www.blogger.com/profile/09397623797002964623http://gopaintsprayer.com/http://machinemarineon.blogspot.ca/2015/05/appropriate-ship-repair-services-needed.html
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