base oil quality - lubricants · essenza is a comprehensive range of premium lubricating oils,...

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power from within Ranging from the underground or open cast extraction of valuable mineral ores to quarrying of construction material or underground heavy construction for example tunneling; mining is considered as one of the most challenging heavy duty industry as the mining equipment is subject to long operating hours with heavy loads and/or frequent vibrations under very harsh operating conditions such as dust, wide and extreme cold and hot temperatures and the presence of water. Proper lubrication of equipment will avoid premature failure and reduce frequent mainte- nance needs. This further avoids unscheduled downtime and lastly achieve timeous completion of all planned projects. essenza offers a wide range of high quality heavy duty lubricants for the fleet of equipment and machinery generally used in mining operations, from high output diesel engine oils to transmission and axle oils, including multifunctional tractor oils, hydraulic oils and fluids, rock drill oils and lubricating greases. Even when operating under harsh conditions, our range of lubricants exhibit excellent viscosity stability and wear and corrosion protection to maintain the equipment in the best condition for a long period of time. essenza lubricants are formulated to meet various international industrial standards, such as API, ACEA, and other OEM requirements. Base Oil Quality Introduction

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Page 1: Base Oil Quality - Lubricants · essenza is a comprehensive range of premium lubricating oils, greases and related products, positioned at the global lubricants market. Our international

power from within

Ranging from the underground or open cast extraction of valuable mineral ores to quarrying of construction material or underground heavy construction for example tunneling; mining is considered as one of the most challenging heavy duty industry as the mining equipment is subject to long operating hours with heavy loads and/or frequent vibrations under very harsh operating conditions such as dust, wide and extreme cold and hot temperatures and the presence of water.

Proper lubrication of equipment will avoid premature failure and reduce frequent mainte-nance needs. This further avoids unscheduled downtime and lastly achieve timeous completion of all planned projects.

essenza offers a wide range of high quality heavy duty lubricants for the fleet of equipment and machinery generally used in mining operations, from high output diesel engine oils to transmission and axle oils, including multifunctional tractor oils, hydraulic oils and fluids, rock drill oils and lubricating greases.

Even when operating under harsh conditions, our range of lubricants exhibit excellent viscosity stability and wear and corrosion protection to maintain the equipment in the best condition for a long period of time. essenza lubricants are formulated to meet various international industrial standards, such as API, ACEA, and other OEM requirements.

Base Oil Quality

Introduction

Page 2: Base Oil Quality - Lubricants · essenza is a comprehensive range of premium lubricating oils, greases and related products, positioned at the global lubricants market. Our international

The information and packshots contained herein is provided as a guideline and may change without notice. Italco, therefore declines any liability for the improper use of the product information. The essenza product line is not limited to the highlighted products only, therefore, we suggest that you contact our technicians in order to obtain up-to-date information on our product line.

Product Highlights

HYDROe HFDU series

Specification level

ISO-L-HFDU

In certain part of the mining operation where a high degree of fire is expected, traditional hydraulic oils may not be suitable enough. Mineral based hydraulic oils can burn very easily when they get in touch with high temperature surfaces. It could cause fires which emit thick black smoke. essenza HYDROe HFDU series is a line of Ester-based, water free, synthetic fire-resistant hydraulic fluid specially designed for use in hydraulic transmission applications involving hotspots or operating in high temperature environment, especially in mining, steel and iron making industries. Its inherent high flash, fire, and autoignition points, contribute to its outstanding thermal stability. Formulated with advanced Zinc-free technology, essenza HYDROe HFDU series provides excellent wear protection and effectively avoids filter clogging problems.

Its good antifoam and demulsibility properties prevents the formation of a stable emulsion between the oil and any water which may enter the system through condensation or leakage, therefore maintaining their lubricating power and anticorrosion performance even under these circumstances.

GREASe MOLY HT 2

Specification level

ISO 12924: L-XP(F)DIB2, DIN 51502: KP2N-20

essenza GREASE MOLY HT 2 can be used in an operating environment involving extreme pressure, heavy loads, high temperatures and water resistance. It is a lithium complex thickened lubricating grease formulated with high quality mineral oil and polymers.

essenza GREASE MOLY HT 2 contains antioxidants, corrosion inhibitors, EP/AW additives and molybdenum disulphide which makes it suitable for the mentioned operating environment. It allows for prolonged re-lubrication intervals due to its high degree of mechanical stability.

essenza GREASe MOLY HT 2 could be used in various types of bearing applications in mining involving heavy load conditions and wet environments across wide temperature range, up to 140°C. Extra protection comes from the molybdenum disulphide component which aids in applications with slow moving or oscillating motions.

Fortified with special polymers, essenza GREASe MOLY HT 2 displays excellent adhesiveness to all metal surfaces and results in enhanced water resistant properties. Its high loading capacity protects bearings against heavy and shock loads.

ULTRA FLEET TD

Specification level

API CI-4/CF/SL, ACEA E7, CATERPILLAR ECF-1a/2, CUMMINS CES 20076/77/78, DETROIT DIESEL DDC93K215, DEUTZ DQC-III-05, MACK EO-M PLUS, MAN M-3275 , MERCEDES BENZ 228.3 MTU TYPE-2, RENAULT RLD-2, VOLVO VDS-3

As the mining industry involves complex machinery, essenza has formulated a S.H.P.D diesel engine oil called essenza powerful Ultra Fleet TD SAE 15W-40 which is formulated to meet the requirements of modern supercharged diesel engines which operate under severe duty. The multi-grade characteristics of the oil allows for use in both summer and winter conditions. The advanced technology of the product meets the most severe lubrication requirement of European and US heavy duty engines which demand low emission standards and extended oil drain intervals.

essenza powerful Ultra Fleet TD SAE 15W-40 excels in soot and sludge control, thereby maintaining a clean condition of the cylinders and pistons in the engine.

The valve train controls the rate of air and exhaust gas flowing through an engine. Given the exact geometry of this system, poor valve train performance can result in inefficient operation and a significant loss of power. essenza powerful Ultra Fleet TD SAE 15W-40 provides enhanced protection to maintain optimum performance of the mining machinery.

Its good detergent-dispersant properties, combined with its very high, long-lasting ability to neutralize acidic products caused by combustion, keeps pistons clean, while solid combustion products are held in the suspension, thus preventing the formation of harmful crankcase deposits.

All the metal parts of the engine are protected and wear is reduced, ensuring maximum engine efficiency throughout its life. This is particularly important, commercially as it reduces operation and maintenance costs, minimizes down time and allows better performance through the engine life.essenza powerful Ultra Fleet TD SAE 15W-40 wide specifications coverage helps rationalize the lubricant handling in fleets with different engine types.

GEARBOXe LL series

Specification level

AIST 224, AGMA 9005-E02, ISO 12925-1 (CKD), DIN 51517 PART3-2011, GB 5903-2011, JIS K2219-2006, DAVID BROWN S1.53.101 E

Mining gearboxes tend to be overloaded, which leads to overheating and excessive wear. This often results in premature failure of the gears. essenza GEARBOXe LL series is a range of premium high performance Extreme Pressure (EP) gear oil with long-life lubrication characteristics. It offers outstanding protection for gears operating under severe service conditions, where high, shock loads and low speeds are expected.

essenza GEARBOXe LL series displays strong antiwear and EP protection against micro pitting which greatly reduces undesirable wear and scuffing caused by high and shock loads during operation.

essenza GEARBOXe LL series “Clean Gear” technology suspend sludge to prevent deposition onto the gear, reducing damage to the equipment. Its excellent demulsibility properties together with rust and corrosion resistance helps to protect lubricated parts even when moisture or external contaminants are present.

180kg

18kg

0.4kg

0.5kg

5kg

Page 3: Base Oil Quality - Lubricants · essenza is a comprehensive range of premium lubricating oils, greases and related products, positioned at the global lubricants market. Our international

essenza, conceptualised by Italian designers and brought to life by an international network of lubricant specialists, is a versatile brand that symbolise energy, efficiency, excellence and evolution.

essenza is a comprehensive range of premium lubricating oils, greases and related products, positioned at the global lubricants market. Our international technical team bring with them decades of experience in product development and formulations. Therefore, our strength lies in selecting the latest technology available to meet market expectations while our adaptation strategy assures customisation in local markets.

Our carefully selected range is available from ISO 9001 plants in Singapore and Europe and is available in an array of packaging options, to cater for our diverse market demands.

About essenza

Distributor’s Stamp

ITALCO (Far East) Pte Ltd | 11 Collyer Quay, #13-02 The Arcade, Singapore 049317 Tel: +65 6659 1250 Fax: +65 6659 1251 | Italy Office: Via Alberico II, 33, Roma, Italy Tel: +39 06 68 19 28 53 | email: [email protected] | facebook: www.facebook.com/essenza.motoroils

www.essenzalubricants.itfor more information, visit us at

List of other related products for the mining industry within the essenza range.

DEO• essenza sintetica Super TD EF SAE 10W-30• essenza powerful Super TD EF Series• essenza sintetica Ultra Fleet TD Series• essenza powerful Super TD Series• essenza powerful Super UD Series• essenza powerful Super MD Series• essenza powerful Super D Series• essenza powerful Diesel oil Series

TRANSMISSION OILS• essenza sintetica Gear LS SAE 75W-90• essenza powerful Gear LS SAE 85W-90• essenza powerful Gear GL5 Series• essenza powerful Gear GL4 Series

INDUSTRIAL• essenza HYDROe HV Series• essenza HYDROe AW Series• essenza GEARBOXe EP Series• essenza ROCKe Plus Series

ANTIFREEZE• essenza COOLe Protection SFE• essenza COOLe Protection E• essenza COOLe Super R100

GREASE• essenza GREASe Multi EP Series• essenza GREASe MOLY 2• essenza GREASe HT 2 • essenza GREASe HLT WR 2 • essenza GREASe HS LL 2