battery switchesassets.bluesea.com/files/resources/sales_sheets/battery... · 2012. 9. 5. · the...

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300–600 Ampere continuous ratings Tin-plated copper for maximum conductivity and corrosion resistance Flexible case design offers multiple mounting options One-piece terminal studs never loosen over time 5511 m -Series (Mini) 6005–6007 6010–6011 6005200–6007200 6010200–6011200 Cranking Rating: 10 sec. 1,500 Amps 1,000 Amps Intermittent Rating: 5 min. 500 Amps 450 Amps Continuous Rating 300 Amps 300 Amps Voltage Maximum Operating 48 Volts DC 32 Volts DC Terminal Stud Size 3∕8"-16 (M10) 3∕8"-16 (M10) Maximum Terminal Stud Torque 120 in-lb (13.56 N•m) 120 in-lb (13.56 N•m) Cable Size to Meet Ratings 4/0 AWG (95mm²) 4/0 AWG (95mm²) e -Series HD-Series (Heavy Duty) 3000–3001 3002–3003, 11003 Cranking Rating: 10 sec. 2,750 Amps 2,750 Amps Intermittent Rating: 5 min. 900 Amps 700 Amps Continuous Rating 600 Amps 500 Amps Voltage Maximum Operating 48 Volts DC 48 Volts DC Terminal Stud Size 1 ∕ 2" (M12) 1 ∕ 2" (M12) Maximum Terminal Stud Torque 220 in-lb (24.86 N•m) 220 in-lb (24.86 N•m) Cable Size to Meet Ratings * 4/0 AWG (95mm²) 4/0 AWG (95mm²) Cable Quantity to Meet Ratings * Two Cables ** Two Cables/Terminal Switch PN Name Switch Positions Battery Inputs Battery Combine Weight lb (kg) Red Black 6005 6005200 SINGLE CIRCUIT 2 1 - 0.62 (0.28) 6006 6006200 SINGLE CIRCUIT 2 1 - 0.65 (0.29) 6007 6007200 SELECTOR—4 Pos. 4 2 Yes 0.77 (0.35) 6010 6010200 DUAL CIRCUIT™ 2 2 - 0.80 (0.36) 6011 6011200 DUAL CIRCUIT PLUS3 2 Yes 0.80 (0.36) (Standard) 9001 –9004 9001 200–9004 200 5510 –5511 11001 5510 200–5511 200 Cranking Rating: 10 sec. 2,000 Amps 1,000 Amps Intermittent Rating: 5 min. 600 Amps 525 Amps Continuous Rating 350 Amps 350 Amps Voltage Maximum Operating 48 Volts DC 32 Volts DC Terminal Stud Size 3∕8"-16 (M10) 3∕8"-16 (M10) Maximum Terminal Stud Torque 140 in-lb (15.82 N•m) 140 in-lb (15.82 N•m) Cable Size to Meet Ratings 4/0 AWG (95mm²) 4/0 AWG (95mm²) PN AFD Name Switch Positions Battery Inputs Battery Combine Weight lb (kg) 3000 - SINGLE CIRCUIT 2 1 - 1.30 (0.59) 3001 Yes SINGLE CIRCUIT 2 1 - 1.30 (0.59) 3002 - SELECTOR—4 Pos. 4 2 Yes 1.25 (0.57) 3003 Yes SELECTOR—4 Pos. 4 2 Yes 1.25 (0.57) 11003 Yes SELECTOR—3 Pos. 3 2 - 1.25 (0.57) Per Circuit | Reducing cable size will reduce current rating | * Reducing specifications will reduce current rating ** Two cables on battery terminal, one cable on each common terminal Regulatory E marked, ISO 8846 • UL Listed - UL 1107 electric power switches • Meets American Boat and Yacht Council (ABYC) requirements Meets UL 1500 and SAE J1171 external ignition protection requirements Available in three sizes and up to five configurations to fit multiple applications Specifications Switch PN AFD Name Switch Positions Battery Inputs Battery Combine Weight lb (kg) Red Black 9003 9003 200 - SINGLE CIRCUIT 2 1 - 0.95 (0.43) 9004 9004 200 Yes SINGLE CIRCUIT 2 1 - 0.95 (0.43) 9001 9001 200 - SELECTOR—4 Pos. 4 2 Yes 1.15 (0.52) 9002 9002 200 Yes SELECTOR—4 Pos. 4 2 Yes 1.15 (0.52) 11001 - Yes SELECTOR—3 Pos. 3 2 - 1.15 (0.53) 5510 5510 200 - DUAL CIRCUIT™ 2 2 - 1.16 (0.53) 5511 5511 200 - DUAL CIRCUIT PLUS3 2 Yes 1.16 (0.53) Battery Switches

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Page 1: Battery Switchesassets.bluesea.com/files/resources/sales_sheets/Battery... · 2012. 9. 5. · The UL standard for marine battery switches is UL 1107. This standard rates switches

• 300–600 Ampere continuous ratings

• Tin-plated copper for maximum conductivity and corrosion resistance

• Flexible case design offers multiple mounting options

• One-piece terminal studs never loosen over time

5511

m-Series(Mini) 6005–6007 6010–6011 6005200–6007200 6010200–6011200Cranking Rating: 10 sec. 1,500 Amps 1,000 Amps†

Intermittent Rating: 5 min. 500 Amps 450 Amps†

Continuous Rating 300 Amps 300 Amps†

Voltage Maximum Operating 48 Volts DC 32 Volts DCTerminal Stud Size 3 ∕8"-16 (M10) 3 ∕8"-16 (M10)Maximum Terminal Stud Torque 120 in-lb (13.56 N•m) 120 in-lb (13.56 N•m)

Cable Size to Meet Ratings‡ 4/0 AWG (95mm²) 4/0 AWG (95mm²)

e -Series

HD-Series(Heavy Duty) 3000–3001 3002–3003, 11003Cranking Rating: 10 sec. 2,750 Amps 2,750 AmpsIntermittent Rating: 5 min. 900 Amps 700 AmpsContinuous Rating 600 Amps 500 AmpsVoltage Maximum Operating 48 Volts DC 48 Volts DCTerminal Stud Size 1 ∕2" (M12) 1 ∕2" (M12)Maximum Terminal Stud Torque 220 in-lb (24.86 N•m) 220 in-lb (24.86 N•m)Cable Size to Meet Ratings* 4/0 AWG (95mm²) 4/0 AWG (95mm²)

Cable Quantity to Meet Ratings* Two Cables** Two Cables/Terminal

Switch PNName

SwitchPositions

BatteryInputs

BatteryCombine

Weightlb (kg)Red Black

6005 6005200 SINGLE CIRCUIT 2 1 - 0.62 (0.28)

6006 6006200 SINGLE CIRCUIT 2 1 - 0.65 (0.29)

6007 6007200 SELECTOR—4 Pos. 4 2 Yes 0.77 (0.35)

6010 6010200 DUAL CIRCUIT™ 2 2 - 0.80 (0.36)

6011 6011200 DUAL CIRCUIT PLUS™ 3 2 Yes 0.80 (0.36)

(Standard) 9001 –9004 9001 200–9004 200 5510 –5511 11001 5510 200–5511 200Cranking Rating: 10 sec. 2,000 Amps 1,000 Amps†

Intermittent Rating: 5 min. 600 Amps 525 Amps†

Continuous Rating 350 Amps 350 Amps†

Voltage Maximum Operating 48 Volts DC 32 Volts DCTerminal Stud Size 3 ∕8"-16 (M10) 3 ∕8"-16 (M10)Maximum Terminal Stud Torque 140 in-lb (15.82 N•m) 140 in-lb (15.82 N•m)

Cable Size to Meet Ratings‡ 4/0 AWG (95mm²) 4/0 AWG (95mm²)

PN AFD NameSwitch

PositionsBatteryInputs

BatteryCombine

Weightlb (kg)

3000 - SINGLE CIRCUIT 2 1 - 1.30 (0.59)

3001 Yes SINGLE CIRCUIT 2 1 - 1.30 (0.59)

3002 - SELECTOR—4 Pos. 4 2 Yes 1.25 (0.57)

3003 Yes SELECTOR—4 Pos. 4 2 Yes 1.25 (0.57)

11003 Yes SELECTOR—3 Pos. 3 2 - 1.25 (0.57)

† Per Circuit | ‡ Reducing cable size will reduce current rating | * Reducing specifications will reduce current rating ** Two cables on battery terminal, one cable on each common terminal

Regulatory• E marked, ISO 8846• UL Listed - UL 1107 electric power switches • Meets American Boat and Yacht Council (ABYC) requirements

Meets UL 1500 and SAE J1171 external ignition protection requirements

Available in three sizes and up to five configurations to fit multiple applications

Specifications

Switch PNAFD Name

SwitchPositions

BatteryInputs

BatteryCombine

Weightlb (kg)Red Black

9003 9003 200 - SINGLE CIRCUIT 2 1 - 0.95 (0.43)

9004 9004 200 Yes SINGLE CIRCUIT 2 1 - 0.95 (0.43)

9001 9001 200 - SELECTOR—4 Pos. 4 2 Yes 1.15 (0.52)

9002 9002 200 Yes SELECTOR—4 Pos. 4 2 Yes 1.15 (0.52)

11001 - Yes SELECTOR—3 Pos. 3 2 - 1.15 (0.53)

5510 5510 200 - DUAL CIRCUIT™ 2 2 - 1.16 (0.53)

5511 5511 200 - DUAL CIRCUIT PLUS™ 3 2 Yes 1.16 (0.53)

Battery Switches

Page 2: Battery Switchesassets.bluesea.com/files/resources/sales_sheets/Battery... · 2012. 9. 5. · The UL standard for marine battery switches is UL 1107. This standard rates switches

6832 Rev.002

Battery Switch Operation Diagrams

m-Series e -Series HD-Series

Outboards and small inboards Inboards and diesel engines Large diesel engines

300 Amps 350 Amps 500–600 Amps

6007 3002

9003

9001

30006006 6005

Switch Set to “ON” Switch Set to“COMBINE BATTERIES”

Switch Set to “1” Switch Set to “2”

Switch Set to “1” Switch Set to “2” Switch Set to “1+2”

Switch Set to “ON”

Switch Set to “ON”

11001 11003

55116011

55106010

SINGLE CIRCUIT—switches a single battery to a single load group

SELECTOR 4 Position—switches or combines battery banks to all loads

SELECTOR 3 Position—switches battery banks to all loads (No Combine Function)

DUAL CIRCUIT ™- simultaneously switches two isolated battery banks (No Combine Function)

DUAL CIRCUIT PLUS ™—simultaneously switches two isolated battery banks

Battery SwitchesPurposeBattery switches isolate the potentially destructive energy in the battery banks when the boat is not in use or during emergencies. ABYC 11.7.1.2.1. A battery switch shall be installed in the positive conductor(s) from each battery or battery bank with a CCA rating greater than 800 Amperes.

Battery Switch Ratings. The UL standard for marine battery switches is UL 1107. This standard rates switches for 5 minute and 1 hour time periods. These ratings are not useful for the boater using a switch in the engine starting circuit where current durations may be 10 seconds or less. For this reason, Blue Sea Systems has created an additional test, consisting of a high amperage load during a cranking period of 10 seconds. This is representative of the load imposed on a battery switch in the starting circuit under very difficult starting conditions. Blue Sea Systems battery switches, in addition to being tested to UL 1107, are also tested to this cranking amperage. When determining the proper size battery switch, consult your engine manufacturer for the amperage requirements of your engine starting motor.

Battery Switch Testing

Battery Switch Configurations Table

e -Series and HD-Series

m -Series

UL 1107 Standard

- additional Blue Sea Systems test

Blue Sea Systems Inc.425 Sequoia Drive, Bellingham, WA 98226 USAPhone: 360-738-8230Fax: 360-734-4195 Email: [email protected] www.bluesea.com

Specifications subject to change.See www.bluesea.com for additional information and specifications.