Battery connection solutionsApplications | Special Catalogues

2 Battery connection solutions

STÄUBLI ELECTRICAL CONNECTORS

Long-term solutions – Expert connections

Stäubli Electrical Connectors is a leading

international manufacturer of high-qual-

ity electrical contacts and connector

systems and solutions for industrial

applications. We are part of the Stäub-

li mechatronics group, the technology

leader in connection solutions, robotics

and textile machinery.

Stäubli develops, produces, sells and ser-

vices products for markets with the high-

est productivity and safety standards. As

recognized specialists, our focus is always

on solutions and customers. Many new

developments got their start here and are

now becoming established as worldwide

standards.

Our customers depend on our expertise and

our active support, even when dealing with

unusual challenges. With Stäubli, you’re en-

tering into a long-term partnership built on

reliability, dedication, and exceptional qual-

ity in both products and services.

Pioneering contact technology for in-

creased effi ciency

The entire Stäubli Electrical Connectors

product range meets market expectations

for high performance, the highest number

of mating cycles, and long-lasting reliabil-

ity for safe, durable operation. Our proven

MULTILAM technology is ideal for all types

of connections in industrial applications.

Customers in the power transmission and

distribution sector rely on our consistent,

loss-free transmission performance in all

voltage ranges. The automotive industry

depends on our high-effi ciency connections

for spot-welding applications in production

lines. Harsh conditions in the transporta-

tion sector require high vibration resistance,

maximum reliability, and compact design.

These attributes are vitally important for rail-

way and e-mobility applications. The safety

and reliability of our products are essential

for test and measurement technology.

In the growing fi eld of alternative energy,

our products have been setting standards

since the 1990s. About half of the solar

energy generated worldwide is transmitted

through safe, long-lasting, high-perfor-

mance Stäubli connectors.

Battery connection solutions 3

STÄUBLI ELECTRICAL CONNECTORS

Long-term solutions – Expert connections

Stäubli Electrical Connectors is a leading

international manufacturer of high-qual-

ity electrical contacts and connector

systems and solutions for industrial

applications. We are part of the Stäub-

li mechatronics group, the technology

leader in connection solutions, robotics

and textile machinery.

Stäubli develops, produces, sells and ser-

vices products for markets with the high-

est productivity and safety standards. As

recognized specialists, our focus is always

on solutions and customers. Many new

developments got their start here and are

now becoming established as worldwide

standards.

Our customers depend on our expertise and

our active support, even when dealing with

unusual challenges. With Stäubli, you’re en-

tering into a long-term partnership built on

reliability, dedication, and exceptional qual-

ity in both products and services.

Pioneering contact technology for in-

creased effi ciency

The entire Stäubli Electrical Connectors

product range meets market expectations

for high performance, the highest number

of mating cycles, and long-lasting reliabil-

ity for safe, durable operation. Our proven

MULTILAM technology is ideal for all types

of connections in industrial applications.

Customers in the power transmission and

distribution sector rely on our consistent,

loss-free transmission performance in all

voltage ranges. The automotive industry

depends on our high-effi ciency connections

for spot-welding applications in production

lines. Harsh conditions in the transporta-

tion sector require high vibration resistance,

maximum reliability, and compact design.

These attributes are vitally important for rail-

way and e-mobility applications. The safety

and reliability of our products are essential

for test and measurement technology.

In the growing fi eld of alternative energy,

our products have been setting standards

since the 1990s. About half of the solar

energy generated worldwide is transmitted

through safe, long-lasting, high-perfor-

mance Stäubli connectors.

MULTIL AM are specially formed and

resilient contact elements. All Stäubli

Electrical Connectors products benefi t

from the unique and outstanding perfor-

mance of the MULTIL AM Technology.

Thanks to their constant spring pressure,

MULTIL AM louvers ensure continuous con-

tact with the contact surface, resulting in a

constantly low contact resistance.

MULTIL AM Technology allows to fi nd solu-

tions for connectors within the severest con-

straints and in certain products for up to 1

million mating cycles.

This makes the MULTIL AM Technology the

best choice for applications with demanding

requirements:

■ Reliable and longlife operation due to

constantly high performance

■ Safe operation under highest environ-

mental demands on temperature, vibra-

tion and shock

■ Suitable for data and signal contacts as

well as high-current connectors

■ Automated solutions with a high number

of mating cycles

UNLIMITED POSSIBILITIES FOR CONTACT SOLUTIONS

MULTIL AM Technology

4 Battery connection solutions

years. This guarantees an optimum con-

nection technology for low-maintenance or

maintenance-free battery systems.

electroplating and configuration of all plug

connector components, makes a decisive

contribution to the fulfilment of this require-

ment.

The long service life of the BCC system is a

result of the high-quality contact sur faces,

an optimum choice of materials for the

contact elements and crimping techniques

which have proven their worth over many

Through its customary Stäubli quality, the

Battery Cable Connector BCC ensures the

long-term stability of the connections.

With its quick and simple operation, it allows

the fast and safe connection of batteries for

stationary or mobile applications. It also has

a particularly space-saving compact design.

Battery applications demand high depend-

ability and the MULTILAM, together with the

Serial connection of battery packs in storage applications.

Battery Cable Connector

Battery connection solutions 5

The importance of energy storage is growing in line with the proportion of renewable energy.

0

25

50

75

100

125

150

175

0 10 20 30 40 50 60 70 80

Pin with reduction / Pin mit Reduktion

6 Battery connection solutions

Ambient Temperature [°C]

Rat

ed C

urre

nt [A

]

Derating BCC

MAIch bin eine Montageanleitung.

Man sollte mich unbedingt le-

sen, bevor man das Produkt ver-

wendet! Ich beinhalte wertvolle

Hinweise zur korrekten Montage

und zum richtigen Einsatz des

Produktes. Im Moment ist die

Schrift zwar ein bischen klein,

aber später geht das dann ganz

gut zu lesen, da die MA dann

Assembly instructions MA088

www.staubli.com/electrical

Derating diagram

The rapid and intuitive operation of the

connector also saves time and costs in the

installation and maintenance of the appli-

cation. Furthermore, BCC ensures greater

safety as a result of touch protection IP2X

when mated.

BCC Cable Connector

The diagram was determined by Stäubli ac-

cording to IEC 60512. It relates to the metal

parts in the interior of the plug connector.

Like all Stäubli plug connectors, the BCC

connector guarantees a constantly low

contact resistance over a long period. This

enhances the reliability of the application.

The BCC is qualified for traction applica-

tions, automotive EV and HEV batteries.

General data

Rated voltage 300 V (IEC 60664-1)

Rated current 165 A (IEC 60512-5-2)

Degree of protection, mated unmated

IP2XIP00

Insulation material PA

Limiting temperature (IEC 61984), lower upper

–30 °C +70 °C

Test voltage (1 min / 50 Hz) 3.31 kV

Pollution degree 3

Conductor cross section 50 mm2

Nominal-Ø pin/socket 10 mm

Vibrations4.2 g / 5 – 250 Hz (IEC 61373, CAT 2) 10 g / 10 – 500 Hz (IEC 60068-2-6)

Resistance to shocks 25 g / 6 ms (IEC 60068-2-27)

Advantages:

■ Low contact resistance

■ Compact design

■ Rapid locking system

■ Touch protection IP2X in mated condi-

tion ensures safety for users.

■ Time-saving installation

■ Low plugging and withdrawal forces

■ Small space requirement for plugging

and unplugging

■ Available as complete solution including

cable

Battery connection solutions 7

Ø 10 mm

BCC-S10/M10

BCC-BP10/50-KIT

MC-BCC-K50SO/B10/B10/030

MAIch bin eine Montageanleitung.

Man sollte mich unbedingt le-

sen, bevor man das Produkt ver-

wendet! Ich beinhalte wertvolle

Hinweise zur korrekten Montage

und zum richtigen Einsatz des

Produktes. Im Moment ist die

Schrift zwar ein bischen klein,

aber später geht das dann ganz

gut zu lesen, da die MA dann

Assembly instructions MA094

www.staubli.com/electrical

1) Other lengths available

Customer-specific adaptation

The design of the contact pin (user side)

can be adapted to the specific needs of

the customer in order to meet specifica-

tions such as thread diameter, IP2X touch

protection, creepage distances etc. in all

kinds of applications.

Order No. Type Description Lead length cm *Colors

15.2552-030222121 MC-BCC-K50H07V-K/B10/B10/030 Battery cable connector 301)

15.5222 BCC-S10/M10 Contact pin M10 (copper alloy)

15.2551-* BCC-BP10/50-KIT Battery connection kit socket side 21 22

8 Battery connection solutions

current-carrying capacity of 250 A, the 10BV

is ideally suited for heavy-duty applications.

vehicles. It has IP2X touch protection in the

unmated state, thus allowing work on the

vehicle to be carried out safely. With its high

Batteries in electric vehicles

The 10BV system offers a robust, mainte-

nance-free plug connector that is fully in line

with the long service intervals of modern

1000 V 250 A

5000 V 300 A

wide range of modules which are specifically

configured to meet the specific needs of cus-

tomers.

Batteries in production and test installations

Modular plug connector systems are used

in the production and testing of batteries or

battery-powered systems. CombiTac offers a

Battery connection solutions 9

and compensates for the large tolerances in

the connecting sockets of the equipment.

simple and reliable means of connection with a

life of many contact cycles. Our customer-spe-

cific development fulfils these requirements

Water sports

Interchangeable battery systems are an ideal

way of meeting the high energy consumption

of water sports equipment. These require a

60 V 200 A

battery and the inverter is a customer-spe-

cific solution which fulfils the high perfor-

mance requirements.

Submarines

In electrically powered submarines, heavy

currents in line with the high power levels

must be transmitted. The interface to the

10 Battery connection solutions

ensures a dependable connection from the

charger to the battery and from there to the

tool.

range of environmental conditions. Stäubli

has developed a 2-pole coaxial plug con-

nector as a customer-specific solution that

Power tools

The power supply from the battery pack to

the electric pruning tool demands a reliable

contact which is maintained under a wide

48 V 15 A

We attach the highest importance to the pro-

vision of a comprehensive customer service.

that link cars and bikes to the mobile starter

battery stations conform to the most rigor-

ous demands of motor racing.

Motor sports

The technical aspects of the motor sport

sector is managed by our market special-

ists. The insulated 2-pole plug connectors

1000 V 180 A

Battery connection solutions 11

installation and servicing and at the same

time offer the greatest possible safety for

the user.

Transport

The electrification of utility vehicles makes

heavy demands upon the batteries and

the whole power supply system. This calls

for reliable, low-loss systems that simplify

1000 V 250 A

transmit power and signals reliably and

without interruption in order to ensure the

faultless operation of the equipment.

ness. Connectors between battery packs

and control units of defibrillators and oth-

er devices to preserve and save life must

Medical

Multi-pole plug connector solutions for

medical applications must meet the most

exacting standards of reliability and robust-

Global presenceof the Stäubli Group

Stäubli Units Agents

Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries.We reserve the right to modify product specifi cations without prior notice. © Stäubli 2019.ec.marcom@staubli.com | Photo credits: Stäubli

www.staubli.com

, Shutterstock.com

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