baumann 24000cvf carbon & 24000svf stainless steel...
TRANSCRIPT
Baumann™ 24000CVF Carbon & 24000SVF Stainless Steel Flanged Valve Instructions
24000CVF/SVF Control ValveInstruction ManualD103360X012May 2009
www.Baumann.com
CONTENTS Introduction ..............................................................1
Scope of Manual .................................................1
Safety Precautions ...........................................1-2
Maintenance ............................................................2
Installation ................................................................3
Air P iping .............................................................3
Disassembly ........................................................3
Actuator R emoval ...........................................3
Body D isassembly ...........................................4
Lapping the Valve Seat ........................................4
Replacing the Packing .........................................5
Actuator and Body Reassembly ...........................5
Parts List .........................................................7-13
Dimensions and Weights ..................................14-15
INTRODUCTIONThe Baumann 24000CVF and 24000SVF line of pneumatic control valves may be used for the control ����������������� ���������� ���������������� �����are available with ASME CL150 or 300 and EN PN10-���� �����������������������
The high performance 24000CVF and SVF designs feature low deadband and hysteresis, high flow capacity, superb control characteristics, tight shutoff and advanced packing systems to meet demanding service conditions. The rugged, compact and light weight control valves are ideal for use in tight piping systems where space is a premium.
SCOPE OF MANUALThis instruction manual includes installation, maintenance, and parts information for the 24000CVF
� ����������� ��������� �������� �������������� �����
No person may install, operate or maintain a 24000SVF control valve without first being fully trained and ! ��"������� ���� �� ���� ��� �������#����� �� �����operation and maintenance, and carefully reading and understanding the contents of this manual. If you have any questions about these instructions contact your Fisher®�� ������"���������������������
NOTE:Neither Emerson®, Emerson Process Management, Fisher, nor any of their ������������������� ��������������������the selection, use and maintenance of any ��� ��������������������������������� ����������������������� ����������������� ������������ ����
!
����������������������������������������������������������������������������������������������������� ���
����������� ������������������� ����� ���������������� ����� ������������� ���������������������� ��if service conditions exceed those for ����������� ������������!�������� ��������������������������������������� ����������������" �������������������������� ����������������������������������
#���$������ ������������������������for any additional measures that must be ��$������������������������������
%������������������'����������������������refer to the WARNING at the beginning of the (���������������������������� �������� ���
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24000CVF/SVF Control ValveInstruction Manual
May 2009
!��������������������������������������� ������������ �������������������������������������������������������� ������������� ��������������� ���� ������������������� ������of the control valve or loss of control of �����������)�����'����������� ����service conditions or variables other than ������������������� ������������If you are not sure what these conditions are you should contact your Fisher sales ���������������������������������������������� ��������� �����*�������������������+�������������������������������
! If you move or work on an actuator installed ����������������������� ���������$����� ������������������������������������������������������ ���-���������������� ����������������stem connector to release all loading on the ��� ������������������������������� ������������������������������������ ������������
.�$�������$������������������ �������������������������������������Refer to the relevant actuator Maintenance %���� �������
%��������������������$������ ������������������������� ����������������������� ���� ��������������������-�� ���� ����" �����/���������������������������������������
!
����������� ���� ���� ���������$������$����1�������$���������������������������3��������������$����������" ����������� ������������������������������������
MAINTENANCE
!
��������������� ���������������������� ����������������������� ����� ��������������-���������������������������������������5
6 )���������������� ����������������������������������������� ��/��
6 ���������������������������������������������������������������������������������������������������� ���
6 )������������������������������������������ ���������������������������������������� �����!�$������ ����������������� ��������� �����������������������������
6 7���������������������������� �������������������������������������������������� ������������������������� �������������������������)�����������������������������������������
6 )��������������� ���������� ������it will be necessary to manage the ��� �������� ��������������������������%���������������������the relevant actuator instructions in this ��� ������������������������������ �����������������
6 7�����$�� ������ �������� ������the above measures stay in effect while �� ���$������" �������
6 !����������$�����'�����������������8 �������������� ��/������when the valve has been removed from �������������������8 ����������� � �������� ��������������������$���������������$������������������������������$�����'������ ��
6 #���$������ ������������������������for any additional measures that must be ��$������������������������������
24000CVF/SVF Control Valve
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Instruction ManualMay 2009
Whenever a gasket seal is disturbed by ���������������������$�����������������������$�� ���������������!�����������������$���������� ����� �����$���������������������
INSTALLATION
1. Before installing the valve in the pipeline, thoroughly clean the line of all dirt, welding chips, scale, oil or grease, and other foreign material.
2. $��� ��� ����� ������� ����������������������������through the valve body in the direction indicated by the arrow cast on the valve body.
3. A three-valve bypass must be used to permit removal of the control valve from the line without shutting down the system.
4. In case of a heat-insulated installation, insulate the valve body only, not the bonnet.
!
!���������������� ��������������������������������������$������������������������������������the valve must be isolated 100% from the active system and the isolated line voided of ����� ����<����/��� �8 ���
AIR PIPING
1. For an air-to-extend actuator (air-to-close action), connect the actuating air pressure line to the 1/4 NPT opening in the upper diaphragm case. For an air-to-retract actuator (air-to-open action) connect the actuating air pressure line to the 1/4 NPT to the lower diaphragm case.
2. Use 1/4 in (6.4 mm) O.D. tubing or equivalent for all air lines. If air line exceeds 25 ft (8 m) in length, 3/8 in (9.5 mm) tubing is preferred. Air lines must not leak. Air pressure not to exceed 35 psig (2.5 barg).
DISASSEMBLY
!
%������������������������8 � �������� �����$������������������������������������<������ ������� �������Warning at the beginning of the Maintenance ������������������������������������$���������������������������������������� ���
6 =������������������������������valve, do not turn the valve stem while ����� ����� ������������������!��������������������>��������� �������
6 =����� �����������������������������������������������������������!���������������� �����of the stem, and cause damage to the ���$��������������%�������� ���������������������$� ��*?@+���������*H+�!�������������� ��� ������������ �����������$� ��*?@+������������
6 =������������������������������������ �����������������!����������������������������������������� �����������#� ����� ������$����������������������8����������
6 (� ������������������������������8�������������������� ������Caution must be taken not to damage the �������8����������
1. Actuator Removal
Access to the internal components of the body can be accomplished with the actuator removed. For actuator maintenance see appropriate actuator instructions.
1A. �������#������� �����a. Disconnect air supply to the actuator
and remove air tubing.
b. Loosen drive nut (9) and then remove plug and stem (4 & 5) assembly
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24000CVF/SVF Control ValveInstruction Manual
May 2009
unscrew seat subassembly (51) from seat ring (2) with a 5/8” socket wrench. When reassembling, hand tighten subassembly (51) and then rotate 1/8 of a turn with the 5/8” socket to lock in place.
%�����������JHJ���������������8��characteristics, be sure valve is reversed ����������������8������������8������������
b. For type 177 trim (Fig. 4, page 11) unscrew retainer nut (24) using 3/4” socket wrench. Remove gland (23 ) and insert (25 ) . Replace insert (25), making sure that the tapered portion faces up. If replacement of the housing (26) is required, use a 5/8” socket wrench.
2E. NOLEEK™ Bellows Trim: (Refer to page 12)Hold bellows bonnet and push down on stem to expose plug retaining pin (21). Using a small punch, tap pin (21) out. To replace the new plug retaining pin (21), be sure plug and stem is aligned to expose hole (Fig. 5) and with needle nose pliers slide pin (21) into hole.
! -�� ���� �������������*?J+��8 �����������������'������������������� ���������� ������������������������
LAPPING THE VALVE SEATIf valve seat leakage becomes excessive, it may be necessary to lap the valve seat.
Lapping is the process of mating the valve plug to ������ ������������ �� �� ��������������� �������"����When valve seat leakage becomes excessive, lapping becomes necessary. The plug and seat ring seating surfaces should be free of large scratches or dents and the contact surface of the seats should be as narrow as possible.
1. Disassemble valve body and remove the plug and stem assembly (4 & 5) as directed in Body Disassembly, above.
2. %���#�"���� ��������������&�����'�������� ����
by holding actuator stem still while unthreading plug and stem assembly counterclockwise.
c. Remove stem locknuts (27), travel indicator (58), and yoke drive nut (9).
d. Remove actuator from valve.
1B.�������Q������ ����� �� '�������*����������� ���#���"������ ���
pressure to the actuator to lift the plug off the seat.
b. Loosen drive nut (9) and then remove plug and stem (4 & 5) assembly by holding actuator stem still while unthreading plug and stem assembly counterclockwise.
c. Remove stem locknuts (27), travel indicator (58), and yoke drive nut (9).
d. Remove actuator from valve.e. Disconnect air supply to actuator and
remove air tubing.2. Body Disassembly
2A. After removing the actuator, remove hex nuts (12), lift bonnet (8), and plug and stem (4 & 5) from valve body (1). A new body gasket (49) should be installed each time the valve is disassembled.
2B. Loosen packing spring load by removing the packing follower (10).
Remove the plug and stem assembly by pulling it out through the bottom of the bonnet (8) while rotating the stem (5). This will help prevent damage to the packing components.
X����������������� ����������������������������� ����� �������=���������������������������������'���������������������������
2C. To remove the seat ring (2), fabricate a special wrench to engage the lugs on the ring. Clean the seat ring thoroughly and examine for signs of wear or damage.
2D. Low Flow Trims: a. For type 151 trim (Fig. 3, page 10)
24000CVF/SVF Control Valve
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Instruction ManualMay 2009
Products Co. Grade 600 Crystolon) at several spots around the seating surface. Replace the plug and stem carefully in the bonnet.
3. Install the bonnet (8) into the body, without gasket and hand tighten. The bonnet will serve as a guide during the lapping operation.
4. Lap the valve by applying a slight pressure on the stem and rotate the stem in short oscillating strokes approximately 8 to 10 times or until you see an even and complete lap line. The plug should be intermittently lifted and turned 90º while lapping to keep the plug and seat ring concentric.
5. Clean the valve seat and plug (4) thoroughly when lapping is complete, removing all traces of lapping compound.
6. Reinsert plug and stem assembly through bottom of bonnet (8) by slowly rotating through packing. Being sure not to damage the packing rings.
REPLACING THE PACKINGRefer to assembly diagram (Fig. 1, page 6) and the standard and optional packing constructions illustration (page 13) to determine the packing that has been pre-installed in your valve.
1. Disassemble the valve as directed earlier. Remove the locknuts (27) and indicator disk (58), and turn the plug stem (5) out through the packing box. Remove the packing follower (10). Push out the old packing (14) by working from the underside of the bonnet (8).
2. [�����[�����.����!\]1��������$��� (see Fig. 1, page 6 & Fig. 6, page 13): Carefully insert each piece in exact order shown in illustration (Fig. 6, page 13). Turn the packing follower (10) until it shoulders on the bonnet (8). This will compress the packing spring (6) to enable constant stem sealing throughout packing life.
3. (���̂ ����������������$��� (Fig. 7, page 13): Carefully insert each piece in exact order shown in the illustration (Fig. 7, page 13). Hand tighten packing follower (10). Use a wrench to increase tightness by turning the follower an additional 60 degrees.
4. ]_1%�Q�[]�.® Packing (F ig . 8 , page 13 ) : Carefully insert each piece in exact order as shown (Fig. 8, page 13). Tighten the packing follower (10) until the Belleville springs are compressed.
����������������� �����#� ������"� �������� ������resistance. Back off the follower 1/8 to 1/4 turn. A gap of approximately 1/16 inch (1.5 mm) between the packing follower and the bonnet will make sure packing is seated properly.
5. For Optional NOLEEK™ Bellows Bonnet (Not available with 24000CVF carbon steel valves): NOLEEK Bellows Seal Packing (Fig. 5, Table 6, page 12): Insert each piece in the exact order shown in the illustration. Hand tighten the packing follower (10).
ACTUATOR AND BODY REASSEMBLY1. Insert a new body gasket (49) and install bonnet
assembly (8). For valve sizes NPS 1/2 - 1, tighten nuts (12) to torque of 7-13 ft/lbf (9.5-17.6 Nm); valve sizes NPS 1-1/2 - 2, tighten nuts (12) to torque of 16-31 ft/lbf (21.7-42.0 Nm).
2. Place the actuator yoke over the stem (5). While tilting actuator back, drop yoke drive nut (9) over stem (5). Run locknuts (27), and travel indicator (58), down as far as possible and counter tighten locknuts (27) to lock.See appropriate actuator instructions for reassembly and bench range adjustment.
When assembling or disassembling the valve, do not turn the valve stem while the �� �����������������������������!���������������������� ���������" ��$���
!
!���������������� �����" ����������� ������������ ������������falling of the valve assembly, do not lift the ���������������������������
Figure 1. 24000CVF Valve Body Assembly Shown with Standard PTFE Spring Loaded Packing
EB0033
Figure 2. 24000SVF Valve Body Assembly Shown with Single Extension
EB0149
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24000CVF/SVF Control ValveInstruction Manual
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24000CVF/SVF Control Valve
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Instruction ManualMay 2009
Table 1. COMMON PARTS
KEY _Q� QTY DESCRIPTION
VALVE SIZE
_�[J<?*)_JH+ _�[p<q*)_?z+ _�[J*)_?H+ _�[J�J<?*)_qz+ _�[?*)_Hz+
1 1
Body, Carbon Steel, CL150 24000-165 24000-265 24000-365 24000-565 24000-665
Body, Carbon Steel, CL300 24000-167 24000-267 24000-367 24000-567 24000-667
Body, Carbon Steel, PN 10-40 24000-169 24000-269 24000-369 24000-569 24000-669
Body, Stainless Steel, CL150 24000-115 24000-215 24000-315 24000-515 24000-615
Body, Stainless Steel, CL300 24000-117 24000-217 24000-317 24000-517 24000-617
Body, Stainless Steel, PN 10-40 24000-119 24000-219 24000-319 24000-519 24000-619
8 1
Bonnet, Standard for Carbon Steel 24000-163 24000-363 24000-563 24000-663
Bonnet, Standard for Stainless Steel 24000-123 24000-323 24000-523 24000-623
Bonnet, Single Ext (B) 24000-123-1 24000-323-1 24000-523-1 24000-623-1
Bonnet, Double Ext (B) 24000-123-2 24000-323-2 24000-523-2 24000-623-2
Bonnet, Triple Ext (B) 24000-123-3 24000-323-3 24000-523-3 24000-623-3
Bonnet, NOLEEK™ Bellows (B) 24000-130 24000-330 24000-530 24000-630
8a 1 Guide Bushing (A) 24000-124 (24000CVF ONLY)
9 1 Drive Nut (Yoke) 011757-003-153
10 1 Packing Follower 24490-1
11 4 Stud 24000-127 24000-126
12 4 Nut 25705 25717-1
14* 1 V-Ring Packing Set (standard) 24494T001 (See page 13 for additional packing options)
27 2 Locknuts 971514-002-250
49* 1 Body Gasket 24000-133 24000-333 24000-533 24000-633
58 1 Travel Indicator 24299
*Recommended Spare PartsNOTES: A. Guide bushing is applicable to 24000CVF valve ONLY. B. Extension bonnets and NOLEEK™ bellows bonnets not available with 24000CVF carbon steel valves.
For Extension Bonnet Construction:
Substitute: -104 for -101 -105 for -102
Double Extension Bonnet Construction:
Substitute: -107 for -101 -108 for -102
!�����]'�������-�����#����� �����5
Substitute: -110 for -101 -111 for -102
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24000CVF/SVF Control ValveInstruction Manual
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(Cont’d...)
Table 2��.7^�_)[]�!�%_^!�-.]\Q�_�[J<?�p<q��_)J1�.1][
KEY _Q� )][#� PLUG
TYPEPLUG _Q�
ORIFICE)%��
��*��+Cv Kv
VALVE SIZE
_�[J<?*)_JH+ _�[p<q*)_?z+ _�[J*)_?H+
4*Plug & Stem Assy
Low Flow 151 See Table 4, Page 10177 See Table 5, Page 11
Metal Seat,
Micro Trim (Linear)
102 0.25 (6.3)
0.02A 0.017A 24229-101-1020.05A 0.043A 24230-101-1020.1A 0.086A 23231-101-1020.2A 0.17A 24232-101-102
PTFE Seat (Equal %) 577
0.375 (9.5)
1.0 0.86 24893-101-5771.5 1.29 24796-101-5772.5 2.15 24609-101-577
0.8125 (20.6)
4 3.44 24010-2-101-5776 5.16 24010-101-577 - -
7.5 6.45 - 24010-101-577 -8.5 7.31 - - 24010-101-577
1.0625 (26.9) 13 11.2 - - 24011-101-577
Metal Seat (Equal %)
548 (416 SST)
0.25 (6.3)
0.22 0.19 24758-13-101-5480.61 0.52 24786-11-101-5481.0 0.86 24127-10-101-548
0.375 (9.5)
1.5 1.29 24634-6-101-5482.5 2.15 24171-12-101-548
0.8125 (20.6)
4.7 4.0 24185-6-101-5486.7 5.76 24061-5-101-548 - -10 8.6 - 24061-5-101-548
1.0625 (26.9) 15.5 13.33 - - 24062-1-101-548
Metal Seat (Equal %) 588
0.25 (6.3)
0.22A 0.19A 24758-101-5880.61A 0.52A 24786-101-5881.0 0.86 24127-101-588
0.375 (9.5)
1.5 1.29 24634-101-5882.5 2.15 24171-101-588
0.8125 (20.6)
4.7 4.0 24185-101-5886.7 5.76 24061-101-588 - -10 8.6 - 24061-101-588
1.0625 (26.9) 15.5 13.33 - - 24062-101-588
Metal Seat (Linear)
648 (416 SST)
0.25 (6.3)
0.5 0.43 24898-11-101-6481.0 0.86 24145-4-101-648
0.375 (9.5)
1.5 1.29 24669-1-101-6482.5 2.15 24671-2-101-648
0.8125 (20.6)
4 3.4 24757-5-101-6486 5.16 24717-3-101-648 - -8 6.88 - 24717-3-101-648 -9 7.74 - - 24717-3-101-648
1.0625 (26.9) 13 11.18 - - 24791-1-101-648
PTFE Seat (Linear) 677
0.375 (9.5)
0.1 0.086 24660-101-6770.2 0.172 24625-101-6770.5 0.43 24617-101-6771 0.86 24631-101-677
2.5 2.15 24656-101-6770.8125 (20.6) 5 4.3 24010-1-101-677
Metal Seat (Linear) 688
0.25 (6.3)
0.5 0.43 24898-101-6881.0 0.86 24145-101-688
0.375 (9.5)
1.5 1.29 24669-101-6882.5 2.15 24671-101-688
0.8125 (20.6)
4 3.4 24757-101-6886 5.16 24717-101-688 - -8 6.88 - 24717-101-688 -9 7.74 - - 24717-101-688
1.0625 (26.9) 13 11.18 - - 24791-101-688
24000CVF/SVF Control Valve
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Instruction ManualMay 2009
Table 3. �.7^�_)[]�!�%_^!�-.]\Q�_�[J�J<?�_)?1�.1][
KEY _Q� DESCRIPTION PLUG
TYPE �.7^_Q�ORIFICE
)%����*��+
Cv KvVALVE SIZE
_�[J�J<?*)_qz+ _�[?*)_Hz+
4*Plug & Stem Assy
PTFE Seat (Equal %) 577
1.25 (31.8) 20 17.2 24411-102-577 -
1.50 (38.1)10 8.6 24884-102-57717 14.62 24774-102-57728 24.08 24254-102-577
2.0 (50.8) 30 25.8 - 24882-102-577
Metal Seat (Equal %)
548 (416 SST)
1.25 (31.8) 10 8.6 24421-2-102-548 -20 17.2 24401-2-102-548 -
1.50 (38.1)10 8.6 24635-2-102-54817 14.62 24710-2-102-548
32.7 28.12 24038-2-102-5482.0 (50.8) 53.7 46.2 - 24039-1-102-548
Metal Seat (Equal %) 588
1.25 (31.8) 10 8.6 24421-102-588 -20 17.2 24401-102-588 -
1.50 (38.1)10 8.6 24635-102-58817 14.62 24710-102-588
32.7 28.12 24038-102-5882.0 (50.8) 53.7 46.2 - 24039-102-588
Metal Seat (Linear)
648 (416 SST)
1.25 (31.8) 10 8.6 24425-1-102-648 -20 17.2 24424-1-102-648 -
1.50 (38.1)10 8.6 24761-2-102-64817 14.62 24899-2-102-64828 24.08 24760-1-102-648
2.0 (50.8) 30 25.8 - 24887-1-102-64850 43 - 24762-1-102-648
PTFE Seat (Linear) 677
1.25 (31.8) 20 17.2 24436-102-677 -1.50 (38.1) 10 8.6 24799-102-677
17 14.62 24798-102-6772.0 (50.8) 30 25.8 - 24891-102-677
50 43 - 24070-102-677
Metal Seat (Linear) 688
1.25 (31.8) 10 8.6 24425-102-688 -20 17.2 24424-102-688 -
1.50 (38.1)10 8.6 24761-102-68817 14.62 24899-102-68828 24.08 24760-102-688
2.0 (50.8) 30 25.8 - 24887-102-68850 43 - 24762-102-688
2* Seat Ring
>�?@������&JQ�>���Z�[��"���\� ������J>]���� 24000-542 ->�@�������&JQ�>���Z�[��"���\� ������J>]���� 24000-541 24000-642?��������&@��Q���Z�[��"���\� ������J>]���� - 24000-641>�?@������&JQ�>���Z�[��"���\� �������>]���� 24000-542-1 ->�@�������&JQ�>���Z�[��"���\� �������>]���� 24000-541-1 24000-642-1?��������&@��Q���Z�[��"���\� �������>]���� - 24000-641-1
Table 2��.7^�_)[]�!�%_^!�-.]\Q�_�[J<?�p<q��_)J1�.1][
KEY _Q� )][#� PLUG
TYPEPLUG _Q�
ORIFICE)%��
��*��+Cv Kv
VALVE SIZE
_�[J<?*)_JH+ _�[p<q*)_?z+ _�[J*)_?H+
2* Seat Ring
��?@����&]�J���Z�[��"���\� ������J>]���� 007635-001-163 24000-341��J^@����&_�@���Z�[��"���\� ������J>]���� 007635-002-163 24000-342
��Q>?@����&?��]���Z�[��"���\� ������J>]���� 007635-005-163 24000-343>��]?@����&?]�_���Z�[��"���\� ������J>]���� - - 24000-344
��?@����&]�J���Z�[��"���\� �������>]���� 007635-001-416 24000-341-1��J^@����&_�@���Z�[��"���\� �������>]���� 007635-002-416 24000-342-1
��Q>?@����&?��]���Z�[��"���\� �������>]���� 007635-005-416 24000-343-1>��]?@����&?]�_���Z�[��"���\� �������>]���� - - 24000-344-1
*Recommended Spare Parts NOTE: A. Matching seat ring (Key no. 2) must be furnished with replacement plug orders.
(...Cont’d)
\�� ��p�Optional 24151 Low Flow Assembly
EB0052
10
24000CVF/SVF Control ValveInstruction Manual
May 2009
Table 4. �.7^{[]�!�%_^\Q�JHJ!�%(
KEY _Q� DESCRIPTION PLUG
TYPEPLUG
SERIESQ�%\%#])%��
��*��+ Cv KvVALVE SIZE
_�[J<? *)_JH+
_�[p<q *)_?z+
NPS 1 *)_?H+
2* Seat Ring 24000-135 24000-345
51* Seat Sub-Assembly 24151-20
4*Plug & Stem Assy
`���"���Equal % Low
Flow151 0.156 (3.96)
0.00013 0.0001 24151-2-101-151
0.00025 0.0002 24151-3-101-151
0.0005 0.0004 24151-4-101-151
0.001 0.0009 24151-5-101-151
0.002 0.0017 24151-6-101-151
0.004 0.003 24151-7-101-151
0.008 0.007 24151-8-101-151
0.015 0.013 24151-9-101-151
0.03 0.026 24151-10-101-151
0.06 0.052 24151-11-101-151
0.1 0.86 24151-12-101-151
0.2 0.17 24151-24-101-151
0.45 0.39 24151-25-101-151
* Recommended Spare Parts.
\�� ��q�Optional 24177 Low Flow Assembly
EB0023
24000CVF/SVF Control Valve
11
Instruction ManualMay 2009
Table 5. �.7^{[]�!�%_^\Q�J@@!�%(
KEY _Q� DESCRIPTION PLUG
TYPEPLUG
SERIES
ORIFICE )%��
��*��+Cv Kv
VALVE SIZE
_�[J<? *)_JH+
_�[p<q *)_?z+
NPS 1 *)_?H+
2* Seat Ring 24000-135 24000-345
2a* Seat Sub-Assembly (See Table 5A Below) 24241
4*Plug & Stem Assy
Low Flow 177 0.3125 (7.9)
0.0005 0.0004 24598-101-177
0.001 0.0009 24597-101-177
0.002 0.0017 24594-101-177
0.005 0.004 24595-101-177
0.01 0.009 24596-101-177
0.02 0.017 24621-10-101-177
0.05 0.04 24658-10-101-177
* Recommended Spare Parts.
Table 5A. .Q=\.Q=J@@!�%(
KEY _Q� DESCRIPTION
4* Plug (See Table 5 Below)
2a*
23 Gland
Seat Ring Sub-Assembly, P/N 24241
24 Retainer Nut
25 Insert
26 Housing
For removal of plug, simply push out pin after extending bellows.
Unlimited Stem Rotation Without Twisting Bellows
Tell-Tale Connection (1/8" NPT)
Time Proven Double Walled Bellows Made from 316 SST Rated for Up to 720 Psi (41.4 (Bar) Pressure
Bellows Housing Full Extension Provides
Heat Dissipation, Ideal for Heat Transfer Fluids
Backup Packing System See Packing Detail on Page 13
Figure 5. NOLEEK™ Bellows Bonnet Assembly
EB0150
12
24000CVF/SVF Control ValveInstruction Manual
May 2009
The Baumann NOLEEK™�valve bonnet assembly is not ��������� �����������������������������|
Table 6�_Q.]]}™ BELLOWS BONNET ASSEMBLY SHOWN WITH STANDARD PACKING KIT(Not available with 24000CVF carbon steel valves)
KEY _Q� QTY DESCRIPTION PART
NUMBER
4* 1 Plug Contact Factory
8* 1
Complete Bellows/ Bonnet Sub-Assembly, NPS 1/2 & 3/4 (DN15 & 20) 24000-130
Complete Bellows/ Bonnet Sub-Assembly, NPS 1 (DN25) 24000-330
Complete Bellows/ Bonnet Sub-Assembly, NPS 1-1/2 (DN40) 24000-530
Complete Bellows/ Bonnet Sub-Assembly, NPS 2 (DN50) 24000-630
14* 1V-Ring Packing Kit (standard) 24494T001
ENVIRO-SEAL® Packing Kit (optional) 24490T001
21* 1 Plug Retaining Pin 971342-005-163
22* 1 Hex Socket Pipe Plug, 1/8" NPT, Stainless Steel Included with Key No. 8*Recommended Spare Parts
EB0007
EB0008
EB0014
24000CVF/SVF Control Valve
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Instruction ManualMay 2009
Figure 8, Table 9�]_1%�Q�[]�.® PACKING KIT �<_?qq~z!zzJ
KEY _Q� DESCRIPTION MATERIAL
13 Bushing (2) Carbon Graphite
14 Packing Set PTFE/{ �����"�����|��}
17 Belleville Spring ASTM B637 N07718
18 Bushing PEEK
19 Washer (2) PTFE, Filled Gylon
Figure 6, Table 7. [��%_^.Q�)])�!\]1��%_^��#}%_^}%!�<_?qq~q!zzJ
KEY _Q� DESCRIPTION MATERIAL
6 Spring ASTM A313 S30200
14 Packing Set PTFE/� �����"�����|��}
16 Washer ASTM A240 S31600
20 Spacer ~�?����&"����|��#���� �������#����Z
[�]#%�.]_1%�Q�[]�.® PACKING NOTE:The ENVIRO-SEAL® PTFE packing system is suitable for 100 ppm environmental applications on services up to 750 psig (51.7 barg) and temperatures ranging from -50 to 4500F (-46 to 2320C).
For non-environmental applications, this packing system offers superior performance at the same temperature range up to the maximum valve working pressure.
Temperature limits apply to packing arrangements only. Complete valve assembly temperature limits may differ, refer to appropriate pressure/temperature ratings.
(Reference Fisher Packing Selection Guidelines for Sliding-Stem Valves, Bulletin 59.1:062)
Figure 7, Table 8.(Q.)])̂ ���X%!]*\.]�%-.]^���X%!]+��#}%_^}%!�<_?qq~?!zzJ
KEY _Q� DESCRIPTION MATERIAL
13 Bushing (2) Carbon-Graphite
14A Packing Rings (3) Graphite
14B Packing Ring Graphite
Figure 9. )%(]_[%Q_[��������������������
NOTE: Actuator removal requires 4-1/2 in ( 115 mm) vertical clearance.
24000CVF/SVF Flanged with Type 32 ATO Actuator
Type32 ATC/Fail Open with Handwheel
Type 54 ATC/Fail Open with Handwheel
NV Electric Actuator
Type 32 with Adjustable Open/Close Dual Travel Stops
FIELDVUE®
(Optional)
EB0024
Type 54 ATO/Fail Closed with Handwheel
Type 54 ATO Actuator with Handwheel and DVC2000
Type 70 ATO Actuator
Type32 ATO/Fail Closed with Handwheel
14
24000CVF/SVF Control ValveInstruction Manual
May 2009
Table 10. VALVE DIMENSIONS
VALVE SIZE
���\�#]����\�#] "B" BONNET
#.JHz CL300 �_Jz�qz STANDARD SINGLE ]�!]_[%Q_� -�������
NPS DN in mm in mm in mm in mm in mm in mm
1/2 15 7.25 184 7.50 190 5.11 130 3.1 79 8.5 216 8.9 226
3/4 20 7.25 184 7.62 194 5.90 150 3.1 79 8.5 216 8.9 226
1 25 7.25 184 7.75 197 6.30 160 3.3 84 8.7 221 9.0 229
1-1/2 40 8.75 222 9.25 235 7.87 200 3.8 96 9.2 234 9.0 229
2 50 10.0 254 10.5 267 9.06 230 4.2 107 9.6 244 9.2 234
Table 11. VALVE ASSEMBLY WEIGHTS
VALVE SIZE
WEIGHTS
#.JHz CL300 �_Jz�qz
NPS DN lb kg lb kg lb kg
1/2 15 6.6 3.0 7.7 3.5 7.3 3.3
3/4 20 6.9 3.1 9.3 4.2 7.6 3.4
1 25 11.3 5.1 13.1 5.9 12.6 5.7
1-1/2 40 17.5 7.9 23.5 10.7 19.5 8.8
2 50 29.5 13.4 33.1 15.0 31.9 14.4
Table 12. ACTUATOR WEIGHTS
ACTUATOR TYPEWEIGHTS
lbs kg
32 10 4.5
54 25 11.3
70 34 15.4
MV1020* 22 10
VA1020* 30 14
NV24-MFT (non spring return)* 3.3 1.5
NVF24-MFT or NVF24-MFT-E(spring return)* 4 1.8
*Electric Actuators, reference electric actuator bulletins for more details.
24000CVF/SVF Control Valve
15
Instruction ManualMay 2009
24000CVF/SVF Control ValveInstruction Manual
May 2009
FIELDVUE, PlantWeb, Fisher and Baumann are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. Emerson and the Emerson logo are a trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. This product may be covered under one or more patents or under pending patent applications.
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