baykal tools - gillen machine toolsgillenmachines.com/wp-content/uploads/baykal-tooling.pdf ·...

BAYKAL TOOLS

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APHS-NEO CNC ABKANT PRES • CNC PRESS BRAKES

• LOWER ENERGY CONSUMPTION % 100 Saving when beam on top dead point % 45 Saving during bending % 50 Saving during beam return Allowing higher productive capacity with lower

production cost

• SILENT WORKING MODE

• MORE PRECISE AXIS POSITIONING

• LONGER HYDRAULIC OIL LIFE

• HIGHER SPEEDS Approach = 200 mm/s. Bending speed = 10 mm/s. Return speed = 200 mm/s.

• HIGHER STROKE WHICH PROVIDES MORE FLEXIBILITY

• DAHA DÜŞÜK ENERJİ TÜKETİMİ % 100 Çene üst ölü noktada iken % 45 Büküm esnasında % 50 Çene geri dönüş esnasında Daha düşük üretim maliyetleri sayesinde rekabet

gücünün artması

• DAHA SESSİZ ÇALISMA İMKÂNI

• DAHA HASSAS EKSEN POZİSYONLAMA

• DAHA UZUN HİDROLİK YAĞ ÖMRÜ

• DAHA YÜKSEK HIZLAR. Serbest düşme hızı = 200 mm/s Bükme hızı = 10 mm/s. Geri dönüş hızı = 200 mm/s.

• DAHA FAZLA ESNEKLİK SAĞLAYAN YÜKSEK STROK

ABKANT PRESLER • PRESS BRAKES

APHS APHS-NEO APH APHS-C

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STANDARD EQUIPMENT• European-style top tool holders with

wedge adjustment

• Standard tooling: Gooseneck top tool and multi-vee bottom tool

• Front-operated, 1000 mm ballscrew backgauge with digital readout control (to 0.1 mm precision) and two finger-stops with micro-adjustable height.

• Digital stroke position display

• Footswitch

• Pendant control unit

• Two laterally adjustable front support arms

• Hand screw clamps and chains to align and secure bottom die

• Oil tank level indicator

STANDART EK‹PMANLAR• Parçal› ve kama ayarl› üst kal›p bağlama

sistemi

• Standart alt ve üst kal›plar

• Dijital okuyuculu ve bilyal› milli motorlu arka dayama: 1000 mm dayama mesafesi ve 0.1 mm çal›şma hassasiyetine sahip olup, dayama yüksekliği mikrometrik olarak ayarl›d›r

• Dijital strok pozisyon göstergesi

• Ayak pedal›

• Ask›l› kontrol panosu

• Ön dayama kollar›

• Alt kal›b›n merkezlenmesi ve kolay döndürülebilmesi için s›kma civatalar› ve zincirler

• Yağ deposu seviye göstergesi

Kolay aç›l›r kal›p tutma sistemiQuick release clamps

Ön dayama kollarıFront support arms

X eksen arka dayama (X-Manual R)X axis backgauge (X-Manual R)

Kolay alt kal›p merkezleme sistemiQuick bottom tool alignment

S3Standart kontrolStandard controllers

P110Pozisyon göstergesiPosition indicators

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APHS-NEO CNC ABKANT PRES • CNC PRESS BRAKES

• LOWER ENERGY CONSUMPTION % 100 Saving when beam on top dead point % 45 Saving during bending % 50 Saving during beam return Allowing higher productive capacity with lower

production cost

• SILENT WORKING MODE

• MORE PRECISE AXIS POSITIONING

• LONGER HYDRAULIC OIL LIFE

• HIGHER SPEEDS Approach = 200 mm/s. Bending speed = 10 mm/s. Return speed = 200 mm/s.

• HIGHER STROKE WHICH PROVIDES MORE FLEXIBILITY

• DAHA DÜŞÜK ENERJİ TÜKETİMİ % 100 Çene üst ölü noktada iken % 45 Büküm esnasında % 50 Çene geri dönüş esnasında Daha düşük üretim maliyetleri sayesinde rekabet

gücünün artması

• DAHA SESSİZ ÇALISMA İMKÂNI

• DAHA HASSAS EKSEN POZİSYONLAMA

• DAHA UZUN HİDROLİK YAĞ ÖMRÜ

• DAHA YÜKSEK HIZLAR. Serbest düşme hızı = 200 mm/s Bükme hızı = 10 mm/s. Geri dönüş hızı = 200 mm/s.

• DAHA FAZLA ESNEKLİK SAĞLAYAN YÜKSEK STROK

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CALCULATION OF PRESSING FORCES

tVriBFRmRmRm

- Thickness of the sheet (mm)- V Die Opening (mm)- Inside Radius of the sheet (mm)- Shortest Edge (mm)- Force in Ton / m- Aluminium 250 N / mm2

- Mild steel 420 N / mm2

- Stainless steel 700 N / mm2

PRESS FORCE TABLE - for 90O air bending

(Rm = 420 N / mm2)

Minimum defined V channel according to thickness

Sheet Thicness t: 0.50 - 2.50 mm 3.0 - 8.0 9.0 - 12 mm 16 - 25 mm

Die width V: V = t x 6 V = t x 8 V = t x 10 V = t x 12

F= (1+x )

t 2 x Rm 4 x t ________ ________V V

PRES

S FO

RCE

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European Clamp Models are available with the standard sizes

with 415 mm - 835 mm and sectioned set is 805 mm

Optional Clamp Models

Material type

Hardness of thetool body

Hardness of the operating surface

42CrMo4 - Standart 240 - 260 HB 52 - 55 HRC

C45 - Optional 160 - 200 HB 52 - 55 HRC

A

Standart

INDUCTION HRC 52 - 55

Induction Depth 2 - 3 mm

70.946 70.500 70.501 70.502

70.504 70.600 70.949 70.1050

VIEW - A

415

835

805

100 100 50 40 20 15 10 370 100

835

805

200 50 40 20 15 10 370 100

415

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BS-10200835 mm Long size

805 mm Sectioned set

415 mm Short size



Mat. 42CrMo4 - 100 ton / mt

85°



415 mm Short size




85°



415 mm Short size






415 mm Short size




75° 75°

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415 mm Short size






415 mm Short size






415 mm Short size






415 mm Short size

35°

85° 60°

30°

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415 mm Short size






415 mm Short size






415 mm Short size

86° 86°



Mat. 42CrMo4 40 ton / mt



415 mm Short size

30°75°

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Mat. C45

TS HLTS-HL2100 Lg.=2100 mm

TS-HL2600 Lg.=2600 mm

TS-HL3100 Lg.=3100 mm

TS-HL4100 Lg.=4100 mm

Mat. C45

BS HLBS-HL2100 Lg.=2100 mm

BS-HL2600 Lg.=2600 mm

BS-HL3100 Lg.=3100 mm

BS-HL3700 Lg.=3700 mm

BS-HL4100 Lg.=4100 mm

BS-HL5100 Lg.=5100 mm

BS-HL6100 Lg.=6100 mm

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BS-IM40120H=120 mm L=150 mm

Fmax.=100 ton/m

AMADA / PROMECAM

BS-IM40150H=150 mm L=150 mm

Fmax.=100 ton/m

AMADA / PROMECAM

BS-IM27120H=120 mm L=150 mm

Fmax.=100 ton/m

AMADA / PROMECAM

BS-IM27150H=150 mm L=150 mm

Fmax.=100 ton/m

AMADA / PROMECAM

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BS-IMH40120H=120 mm L=150 mm

Fmax.=150 ton/m

AMADA / PROMECAM

BS-IMB026H=96 mm L=150 mm

Fmax.=150 ton/m

BAYKAL / PROMECAM

BS-IM40100H=100 mm L=150 mm

Fmax.=100 ton/m

AMADA / PROMECAM

BS-IM27100H=100 mm L=150 mm

Fmax.=100 ton/m

AMADA / PROMECAM

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AMADA / PROMECAM - AMERICAN

BS-IMA27120H=120 mm L=150 mm

Fmax.=100 ton/m

BS-IMA27150H=150 mm L=150 mm

Fmax.=100 ton/m


BS-IMA27100H=120 mm L=150 mm

Fmax.=100 ton/m


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BS-IMA40100H=150 mm L=150 mm

Fmax.=100 ton/m

AMADA / PROMECAM - AMERICAN AMADA / PROMECAM - AMERICAN

BS-IMA40120H=150 mm L=150 mm

Fmax.=100 ton/m

BS-IMA40100H=150 mm L=150 mm

Fmax.=100 ton/m


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Material Type

Hardnesstool body

42CrMo4 - Standard 260 - 300 HB

C45 - Optional 160 - 200 HB

Optional Clamp Models

BEYELER - S

AMERICAN

BEYELER -RF

LVD - 10

BEYELER -RFA

LVD - 15

WEINBRENNER

COLLY

WILA/TRUMPF

COLGAR EHT

Options

500 mmWIEW - A

Options

2520 10

20

10

34.5

R25

40

30

20

10

100

WIEW - A (100+100+20+25+30+35+40+200+100)=650 mm

100

Special tools to produce in version lengthsof 500 mm and sectioned set 650 mm

Baykal Clamp Models are available in one piece (up to 3100 mm)

and sectioned pieces according to the table on the related page

Options



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TYPES LENGTH (mm) Order No:

APH/S 125040 1250 A1254US4

APH/S 21040 2100 A2103US4

Capacity 3 - 4 mm

Capacity 5 - 6 - 7 - 8 mm



APH/S 21090 2100 A2106US4

APH/S 26090 2600 A2606US4

APH/S 26120 2600 A2606US4

APH/S 31120 3100 A3106US4

APH/S 31160 3100 A3106US4

APH/S 37160 2x1850 A3706US4

APH/S 41160 2x2050 A4106US4

APH/S 41200 2x2050 A4106US4

APH/S 61240 4x1525 A6106US4

APH/S 61300 4x1525 A6106US4

Capacity 3 - 4 mm



APH/S 21060 2100 A2104US4

APH/S 26060 2600 A2604US4

APH/S 31090 3100 A3104US4

85° 85°

85°

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Capacity 9 - 10 - 12 mm



APH/S 26160 2600 A2610US4

APH/S 26200 2600 A2610US4

APH/S 31200 3100 A3110US4

APH/S 31240 3100 A3110US4

APH/S 37240 2x1850 A3710US4

APH/S 37300 2x1850 A3710US4

APH/S 41240 2x2050 A4110US4

APH/S 41300 2x2050 A4110US4

APH/S 61380 4x1525 A6110US4

APH/S 61440 4x1525 A6110US4

APH/S 81600 4x1525 A8110US4




APH/S 31300 3100 A3116US4

APH/S 31440 3100 A3116US4

APH/S 41440 2x2050 A4116US4

APH/S 41500 2x2050 A4116US4

APH/S 41600 2x2050 A4116US4

APH/S 51500 3x1700 A5116US4

APH/S 51600 3x1700 A5116US4

APH/S 61600 4x1525 A6116US4

APH/S 61800 4x1525 A6116US4

APH/S 611000 4x1525 A6116US4

APH/S 71700 4x1775 A7116US4

APH/S 818000 4x2025 A8116US4

APH/S 811000 4x2025 A8116US4

APH/S 811250 4x2025 A8116US4

APH/S 811600 4x2025 A8116US4

85°

85°

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75°




APH/S 31300 3100 A3116US3

APH/S 31440 3100 A3116US3

APH/S 41440 2x2050 A4116US3

APH/S 41500 2x2050 A4116US3

APH/S 41600 2x2050 A4116US3

APH/S 51500 3x1700 A5116US3

APH/S 51600 3x1700 A5116US3

APH/S 61600 4x1525 A6116US3

APH/S 61800 4x1525 A6116US3

APH/S 611000 4x1525 A6116US3

APH/S 71700 4x1775 A7116US3

APH/S 81800 4x2025 A8116US3

APH/S 811000 4x2025 A8116US3

APH/S 811250 4x2025 A8116US3

APH/S 811600 4x2025 A8116US3




APH/S 31300 3100 A3116UB4

APH/S 31440 3100 A3116UB4

APH/S 41440 2x2050 A4116UB4

APH/S 41500 2x2050 A4116UB4

APH/S 41600 2x2050 A4116UB4

APH/S 51500 3x1700 A5116UB4

APH/S 51600 3x1700 A5116UB4

APH/S 61600 4x1525 A6116UB4

APH/S 61800 4x1525 A6116UB4

APH/S 611000 4x1525 A6116UB4

APH/S 71700 4x1775 A7116UB4

APH/S 818000 4x2025 A8116UB4

APH/S 811000 4x2025 A8116UB4

APH/S 811250 4x2025 A8116UB4

APH/S 811600 4x2025 A8116UB4

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Capacity 14 - 16 - 20 -25 - 30 mm



APH/S 31300 2000+1100 BH155-3100

APH/S 31440 2000+1100 BH155-3100

APH/S 41440 2000+2100 BH155-4100

APH/S 41500 2000+2100 BH155-4100

APH/S 41600 2000+2100 BH155-4100

APH/S 51500 2x2000+1100 BH155-5100

APH/S 51600 2x2000+1100 BH155-5100

APH/S 61600 2x2000+2100 BH155-6100

APH/S 61800 2x2000+2100 BH155-6100

APH/S 611000 2x2000+2100 BH155-6100

APH/S 71700 3x2000+1100 BH155-7100

APH/S 81800 3x2000+2100 BH155-8100

APH/S 811000 3x2000+2100 BH155-8100

APH/S 811250 3x2000+2100 BH155-8100

APH/S 811600 3x2000+2100 BH155-8100

BH 155

Order No R H

BS-HR006 45 6 70

BS-HR008 45 8 70

BS-HR010 45 10 70

BS-HR012 45 15 70

BS-HR015 45 15 70

BS-HR020 45 20 70

Order No R H

BS-HR030 30 70

BS-HR035 35 70

Order No R H

BS-HR030 40 65

BS-HR035 45 65

BS-HR060 50 65

BS-HR075 55 65

150 ton/m 250 ton/m 400 ton/m



Mat. 42CrMo4

LENGTH (mm)

500 mm 1000 mm 1100 mm

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Capacity 5 - 6- 7 - 8 mm



APH/S 125040 2x625 A1250UA8P

APH/S 21060 3x700 A2104UA8P

APH/S 26060 4x650 A2606UA8P

APH/S 26090 4x650 A2606UA8P

APH/S 31090 4x775 A3106UA8P

APH/S 31120 4x775 A3106UA8P

APH/S 31160 4x775 A3106UA8P

APH/S 37120 5x740 A3706UA8P

APH/S 37160 5x740 A3706UA8P

APH/S 41160 5x820 A4106UA8P

APH/S 41200 5x820 A4106UA8P

APH/S 61240 10x610 A6106UA8P

APH/S 61300 10x610 A6106UA8P




APH/S 21160 3x700 A2110UA8P

APH/S 26200 4x650 A2610UA8P

APH/S 31200 4x775 A3110UA8P

APH/S 31240 4x775 A3110UA8P

APH/S 37240 5x740 A3710UA8P

APH/S 37300 5x740 A3710UA8P

APH/S 41240 5x820 A4110UA8P

APH/S 41300 5x820 A4110UA8P

APH/S 61380 10x610 A6110UA8P

APH/S 61440 10x610 A6110UA8P

APH/S 81600 14x580 A8110UA8P

85°

85°

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Capacity 14 - 16 mm



APH/S 31300 4x775 A3116UA8P

APH/S 31440 4x775 A3116UA8P

APH/S 41440 5x820 A4116UA8P

APH/S 41500 5x820 A4116UA8P

APH/S 41600 5x820 A4116UA8P

APH/S 51500 10x510 A5116UA8P

APH/S 51600 10x510 A5116UA8P

APH/S 61600 10x610 A6116UA8P

APH/S 61800 10x610 A6116UA8P

APH/S 611000 10x610 A6116UA8P

APH/S 71700 10x710 A7116UA8P

APH/S 81800 14x580 A8116UA8P

APH/S 811000 14x580 A8116UA8P

APH/S 811250 14x580 A8116UA8P

APH/S 811600 14x580 A8116UA8P

Capacity 14 - 16 mm



APH/S 31300 4x775 A3116UB4A

APH/S 31440 4x775 A3116UB4A

APH/S 41440 5x820 A4116UB4A

APH/S 41500 5x820 A4116UB4A

APH/S 41600 5x820 A4116UB4A

APH/S 51500 10x510 A5116UB4A

APH/S 51600 10x510 A5116UB4A

APH/S 61600 10x610 A6116UB4A

APH/S 61800 10x610 A6116UB4A

APH/S 611000 10x610 A6116UB4A

APH/S 71700 10x710 A7116UB4A

APH/S 818000 14x580 A8116UB4A

APH/S 811000 14x580 A8116UB4A

APH/S 811250 14x580 A8116UB4A

APH/S 811600 14x580 A8116UB4A

85°

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86° & 37°

86° & 37°

Capacity 7 - 8 mm

Mat. 50CrMo4TYPES LENGTH (mm) Order No:

APH/S 26120 2600 A2608AB6

APH/S 31160 3100 A3108AB6

APH/S 37200 3700 A3708AB6

APH/S 41200 4100 A4108AB6

APH/S 61300 6100 A6108AB6

AB6 - 100

Capacity 5 - 6 mm


APH/S 26090 2600 A2606AB6

APH/S 31120 3100 A3106AB6

APH/S 37160 3700 A3706AB6

APH/S 41160 4100 A4106AB6

APH/S 61240 6100 A6106AB6

AB6 - 90

Capacity 3 - 4 mm


APH/S 125040 1250 A1254AB6

APH/S 21040 2100 A2104AB6

APH/S 21060 2100 A2104AB6

APH/S 26060 2600 A2604AB6

APH/S 31090 3100 A3104AB6

AB6 - 70

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Capacity 9 - 10 mm


APH/S 31200 3100 A3110AB6

APH/S 37240 3700 A3710AB6

APH/S 41240 4100 A4110AB6

APH/S 61380 6100 A6110AB6

AB6 - 125

Capacity 11 - 12 mm


APH/S 31240 3100 A3112AB6

APH/S 37300 3700 A3712AB6

APH/S 41300 4100 A4112AB6

APH/S 61440 6100 A6110AB6

APH/S 81600 6100 A8112AB6

AB6 - 145

86° & 37°

86° & 37°

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Capacity 14 - 16 mm


APH/S 31300 3100 A3116AB6

APH/S 41440 4100 A4116AB6

APH/S 61600 6100 A6116AB6

APH/S 81800 8100 A8116AB6

AB6 - 200

86° & 37°

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Capacity 18 - 20 mm


APH/S 31440 3100 A3120AB6

APH/S 41500 4100 A4120AB6

APH/S 61800 6100 A6120AB6

APH/S 811000 8100 A8120AB6

AB6 - 250

86°

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Capacity 6 - 16 mm


APH/S 31300 3100 BAK-16/3100

APH/S 41440 4100 BAK-16/4100

APH/S 51500 5100 BAK-16/5100

APH/S 61600 6100 BAK-16/6100

APH/S 71700 7100 BAK-16/7100

APH/S 81800 8100 BAK-16/8100

BAK - 16 MANUAL ADJUSTABLE BOTTOM TOOL

Capacity 8 - 20 mm


APH/S 31440 3100 BAK-20/3100

APH/S 41500 4100 BAK-20/4100

APH/S 61800 6100 BAK-20/6100

APH/S 811000 8100 BAK-20/8100


Capacity 10 - 25 mm


APH/S 31500 3100 BAK-25/3100

APH/S 41600 4100 BAK-25/4100

APH/S 611000 6100 BAK-25/6100

APH/S 811200 8100 BAK-25/8100


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www.akmat.com

.tr

4. Sk

Sarı Cd.

Gri Cd.

Bursa OrganizeSanayi Bölgesi

Ormanlar C

d.

Ali Osman Sönmez Spor Tesisleri

Kırmızı Cd.Turuncu Cd.

Eflatun Cd.Lacivert Cd.Kahverengi Cd.

Pembe Cd.

Sarı Cd.

4. Sk

Sarı C

d.

Beyaz Cd.

5. Sk

7. Sk

3. Sk

3. Sk

Ali Osman Sönmez Bulv.

Mudanya Blv.

1. Sk

Ata Cd

.

Hancı Cd.

Nilüfer Hatun Cd.BAYKAL MAKİNE

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