bbc beta burners - Промгазсервисpromgas.com.ua/hauck/bbc/bbc.pdf · atomizing air...

Model Designations: 11XX = 1100 Series – Stainless Steel Baffle

21XX = 2100 Series – Refractory Baffle 31XX = 3100 Series – Refractory Baffle With Insulating Inserts

BBC Models – Natural Gas Fired

Burner Model

Number

Atomizing Air Flow @ 4 OSI

(SCFH)

Main Air Flow @ 8 OSI (SCFH)

Total Burner Air Flow (SCFH)

Nominal Natural Gas Flow Rate

(SCFH)

Nominal Capacity Btu/hr

BBC_104 1,200 23,200 24,400 2,440 2,440,000 BBC_106 5,500 49,000 54,500 5,450 5,450,000 BBC_108 5,500 88,000 93,500 9,350 9,350,000 BBC_110 5,500 136,000 141,500 14,150 14,150,000 BBC_112 8,800 198,000 206,800 20,680 20,680,000 BBC_114 15,500 270,000 285,500 28,550 28,550,000 BBC_118 15,500 444,000 459,500 45,950 45,950,000 BBC_124 15,500 870,000 885,500 88,550 88,550,000

BBC Models – No. 2 Fuel Oil Fired

Burner Model

Number

Atomizing Air Flow

(SCFH)

Main Air Flow @ 8 OSI (SCFH)

Total Burner Air Flow (SCFH)

Nominal No. 2 Oil Flow Rate

(GPH)

Nominal Capacity Btu/hr

BBC_104 2,400 23,200 25,600 18.6 2,560,000 BBC_106 11,000 49,000 60,000 43.5 6,000,000 BBC_108 11,000 88,000 99,000 71.8 9,900,000 BBC_110 11,000 136,000 147,000 106.5 14,700,000 BBC_112 17,500 198,000 215,500 155.4 21,400,000 BBC_114 31,000 270,000 301,000 217.5 30,100,000 BBC_118 31,000 444,000 475,000 344.0 47,500,000 BBC_124 37,000 870,000 905,000 656.0 90,500,000

Notes: 1. Fuel flow rates based on natural gas at 1000 Btu/ft3 (S.G. = 0.60) and No. 2 fuel oil at a higher heating value of 138,000

Btu/gal. (S.G. = 0.87). 2. Fuel flow rates listed at Stoichiometric operation. 3. Nominal fuel turndown ratio is approximately 8:1 on natural gas and 5:1 on No. 2 oil; a greater thermal turndown ratio can be

achieved with excess air operation. 4. Air flows listed are for air at 100°F and sea level. 5. Main and atomizing air pressures listed are static pressures measured at their respective air pressure taps. 6. Oil pressure required for the high fire flow rates listed is 5 psig at the burner oil inlet. 7. Natural gas pressure required at the burner varies with furnace conditions. Typically, 4 OSI or less is required. 8. Atomizing air pressure required on oil firing for BBC_104 is 16 OSI and for BBC_124 is 20 OSI. All other sizes require a

minimum of 14 OSI atomizing air pressure for oil firing. (Atomizing air pressures above minimum rating enhance performance.) 9. Higher capacities than listed are available. Consult factory for specific details. In accordance with Hauck’s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice.

HAUCK MANUFACTURING CO., P.O. Box 90, Lebanon, PA 17042-0090 717-272-3051 Fax: 717-273-9882

CAPACITIES

BBC BETA BURNERS

BBC-2 2/00

www.hauckburner.com

(OVER)

BBC SERIES

FLAME LENGTHS AND DIAMETERS Burner Model Fuel Flame Length

(Ft) Flame Diameter

(Ft) High Fire (Btu/hr)

@ 8 OSI Air Pressure Nat. Gas 5.0 1.5 2,440,000 BBC _104 No. 2 Oil 5.5 2.0 2,560,000 Nat. Gas 8.0 2.5 5,450,000 BBC _106 No. 2 Oil 7.0 3.0 6,000,000 Nat. Gas 9.0 3.5 9,350,000 BBC _108 No. 2 Oil 10.0 3.5 9,900,000 Nat. Gas 13.0 5.0 14,200,000 BBC _110 No. 2 Oil 10.0 3.5 14,700,000 Nat. Gas 14.0 5.0 20,700,000 BBC _112 No. 2 Oil 11.0 3.7 21,600,000 Nat. Gas 15.0 5.0 28,600,000 BBC _114 No. 2 Oil 16.0 4.0 30,100,000 Nat. Gas 18.0 5.0 46,000,000 BBC _118 No. 2 Oil 20.0 4.0 47,500,000 Nat. Gas 25.0 5.0 88,600,000 BBC _124 No. 2 Oil 18.0 5.0 90,500,000

1. Based on Stoichiometric air/fuel ratio operation at nominal maximum firing rate for air at 100°F and sea level. 2. Flame length and diameter may vary based on application – consult factory. 3. Flame lengths above are for burners using the diverging tile (_106 through _118); for a converging tile, subtract 15% from the

flame length and diameter listed above. 4. The _104 & _124 are available with a converging tile only. 5. To determine flame lengths/diameters for different excess air values, use the following formula: In accordance with Hauck’s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice.

New Flame Length =

StoichiometricFlame Length

(1 + (%XSA/100))

BBC BETA BURNERS BBC _104

In accordance with Hauck’s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice.

HAUCK MANUFACTURING CO., P.O. Box 90 Lebanon, PA 17042-0090 717-272-3051 Fax: 717-273-9882

DIMENSIONS

3/04

(OVER)

BBC-3

X66

77

(NO

T T

O S

CA

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www.hauckburner.com

BBC BETA BURNERS BBC _106 THROUGH _118


Y41

15

(NO

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BBC BETA BURNERS BBC _124


DIMENSIONS

BBC-3.1

(OVER)

Y55

27

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HAUCK MANUFACTURING CO., P.O. Box 90 Lebanon, PA 17042-0090 717-272-3051 10/06 www.hauckburner.com Fax: 717-273-9882

BBC BETA BURNERS BURNER TILE SELECTIONS


X6869 (NOT TO SCALE)

Tile Selection Guide A diverging tile is used in applications requiring slow mixing, longer, wider flames. A converging tile is used for applications that require faster mixing and a more defined flame. The flame length and width are approximately 15% shorter and narrower than an equivalent burner equipped with the diverging tile.

BBC BETA BURNERS FLOW RATES (SCFH) vs STATIC PRESSURE

Atomizing Air Capacity Main Air Capacity Gas Fired No. 2 Oil

Burner Model

4 OSI See Note 1 0.1 OSI 1 OSI 4 OSI 8 OSI

BBC _104 1,200 2,400 2,200 8,100 16,200 23,200 BBC _106 5,500 11,000 5,450 17,000 35,000 49,000 BBC _108 5,500 11,000 9,800 31,000 62,000 88,000 BBC _110 5,500 11,000 15,200 48,000 96,000 136,000 BBC _112 8,800 17,500 22,000 70,000 140,000 198,000 BBC _114 15,500 31,000 30,000 95,000 190,000 270,000 BBC _118 15,500 31,000 50,000 157,000 314,000 444,000 BBC _124 15,500 37,000 97,000 183,000 615,000 870,000 Notes: 1. Atomizing air pressure required on oil firing for BBC_104 is 16 OSI and for BBC_124 is 20 OSI. All other sizes require a

MINIMUM of 14 OSI atomizing air pressure for oil firing. 2. Add atomizing air capacity and main air capacity to determine total combustion air requirements. 3. Main and atomizing air pressures listed are static pressures measured at their respective air pressure taps.

MAXIMUM EXCESS AIR (XSA) RATINGS

Maximum % XSA Burner Model Fuel

0.1 OSI 1 OSI 2 OSI 4 OSI 6 OSI 8 OSI Stoichiometric

Turndown Nat. Gas 150 150 175 200 250 340 5:1

BBC _104 No. 2 Oil 70 100 200 200 250 250 5:1 Nat. Gas 200 250 300 300 300 360 5:1 BBC _106 No. 2 Oil 80 150 200 400 400 500 4:1 Nat. Gas 350 270 430 450 400 400 6:1 BBC _108 No. 2 Oil 500 440 425 600 400 400 5:1 Nat. Gas 260 260 300 400 560 500 9:1 BBC _110 No. 2 Oil 700 700 1,000 1,000 1,000 1,000 5:1 Nat. Gas 250 250 320 480 500 560 7:1 BBC _112 No. 2 Oil 400 480 500 500 500 500 5:1 Nat. Gas 80 170 350 500 500 600 6:1 BBC _114 No. 2 Oil 160 320 400 550 550 550 5:1 Nat. Gas 270 250 350 500 600 700 7:1 BBC _118 No. 2 Oil 80 150 300 350 350 350 6:1 Nat. Gas 100 150 250 400 570 600 7:1 BBC _124 No. 2 Oil 200 580 800 1,200 1,500 1,000 6:1

Note: Excess air limits based on an acceptable flame signal with a Honeywell C7027A ultraviolet flame detector.


HAUCK MANUFACTURING CO., P.O. Box 90, Lebanon, PA 17042-0090 717-272-3051 Fax: 717-273-9882

SUPPLEMENTAL DATA

2/00 BBC-4

www.hauckburner.com

BBC BETA BURNERS

In accordance with Hauck’s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice. HAUCK MANUFACTURING CO., P.O. Box 90 Lebanon, PA 17042-0090 717-272-3051

Fax: 717-273-9882

SUPPLEMENTAL DATA

1/05

(OVER)

BBC-4.1

Y69

23

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S-C

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S/L

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www.hauckburner.com

BBC BETA BURNERS In accordance with Hauck’s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice.

MU

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HEAVY OIL (No. 6) BBC BURNER FIRING PERFORMANCE

BBC-2104/3104

Secondary Air

Primary Air

Atomizing Air

Fuel (S-3-9 Assembly)

Flame

Pre

ssur

e

(" w

c)

Flo

w (

scfh

)

Pre

ssur

e (

" w

c)

Flo

w (

scfh

)

Ups

trea

m

Pre

ssur

e (p

si)

Noz

zle

Pre

ssur

e (p

si)

Flo

w

(scf

h)

Total Air

Flow (scfh)

Mic

rova

lve

Inle

t Pre

ssur

e (p

si)

Noz

zle

Pre

ssur

e (p

si)

Flo

w

(gph

)

Million Btu/hr

( 20% Excess Air)

Leng

th (

ft)

Dia

met

er (

ft) Excess

Air %

Max. XSA

%

27.7 34,210 4 920 105 62 330 35,460 68 64 20.0 3.00 4.5 1.5 20 70

13.8 24,710 4 920 105 61 330 25,960 68 62 14.6 2.19 4.0 1.5 20 180

6.9 18,650 4 920 105 54 330 19,900 70 54 11.2 1.68 3.5 1.0 20 260

1.7 6,470 4 920 105 36 300 7,690 72 36 4.3 0.65 2.5 0.5 20 140

0.4 4,580 4 920 105 34 300 5,800 72 34 3.3 0.50 1.5 0.5 20 90

BBC-2106/3106

Secondary Air

Primary Air

Atomizing Air

Fuel (B ½ - 16 Valve)

Flame

Pre

ssur

e

(" w

c)

Flo

w (

scfh

)

Pre

ssur

e

(" w

c)

Flo

w (

scfh

)

Ups

trea

m

Pre

ssur

e (p

si)

Noz

zle

Pre

ssur

e (p

si)

Flo

w

(scf

h)

Total Air

Flow (scfh)

Mic

rova

lve

Inle

t Pre

ssur

e (p

si)

Noz

zle

Pre

ssur

e (p

si)

Flo

w

(gph

)

Million Btu/hr

( 20% Excess

Air)

Leng

th (

ft)

Dia

met

er (

ft)

% Excess

Air

Max. %

XSA

20.8 53,265 3.6 8,020 96 48 750 62,035 75 50 34.2 5.2 6.0 1.5 20 160

13.8 43,635 4.0 8,035 96 42 700 52,370 75 46 28.8 4.4 5.0 1.5 20 120

6.9 31,750 4.3 8,050 96 37 665 40,465 75 40 22.2 3.5 4.0 1.5 20 110

1.7 16,165 4.7 8,060 96 26 620 24,845 75 28 13.8 2.1 3.0 1.0 20 80

1.0 12,220 4.8 8,060 96 23 620 20,900 75 25 11.4 1.7 3.0 1.0 20 55

BBC-2108/3108 Secondary

Air Primary

Air Atomizing

Air Fuel

(B ½ - 18 Valve) Flame

Pre

ssur

e

(" w

c)

Flo

w (

scfh

)

Pre

ssur

e (

" w

c)

Flo

w (

scfh

)

Ups

trea

m

Pre

ssur

e (p

si)

N

ozzl

e P

ress

ure

(psi

)

Flo

w

(scf

h)

Total Air

Flow (scfh)

Mic

rova

lve

Inle

t Pre

ssur

e (p

si)

Noz

zle

Pre

ssur

e (p

si)

Flo

w

(gph

)

Million Btu/hr

( 20% Excess

Air)

Leng

th (

ft)

Dia

met

er (

ft)

% Excess

Air

Max. %

XSA

20.8 112,612 2.7 7,425 90 58 1,142 121,180 90 60 66.6 10.1 10.0 2.0 20 120

13.8 91,248 2.7 7,627 90 46 1,060 99,935 90 48 55.2 8.3 9.0 2.0 20 120

6.9 67,908 3.2 7,627 90 36 815 76,350 90 38 42.0 6.3 8.0 1.5 20 110

1.7 40,807 3.5 7,627 90 19 490 48,925 90 21 27.0 4.1 7.0 1.5 20 110

1.0 27,724 3.8 7,627 90 16 450 35,801 90 17 19.8 3.0 5.0 1.5 20 100

Notes: 1. Air flows are at 100°F and sea level. 2. All pressure are static measurement at their respective pressure tap. 3. All burners equipped with converging ignition tile and refractory baffle plate. 4. Btu input based on No. 6 oil flow with heating value of 151,000 Btu/gallon. In accordance with Hauck’s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice.

SUPPLEMENTAL DATA

BBC-4.2


BBC-4.2

Firing Performance Heavy Oil (No.6) BBC Burner

BBC-2110/3110

Secondary Air

Primary Air

Atomizing Air

Fuel (B ½ - 20 Valve)

Flame

Pre

ssur

e

(" w

c)

Flo

w (

scfh

)

Pre

ssur

e (

" w

c)

Flo

w (

scfh

)

Ups

trea

m

Pre

ssur

e (p

si)

N

ozzl

e P

ress

ure

(psi

)

Flo

w

(scf

h)

Total Air

Flow (scfh)

Mic

rova

lve

Inle

t Pre

ssur

e (p

si)

Noz

zle

Pre

ssur

e (p

si)

Flo

w

(gph

)

Million Btu/hr

( 20% Excess

Air)

Leng

th (

ft)

Dia

met

er (

ft) %

Excess Air

Max. %

XSA

20.8 188,600 2.0 7,656 90 76 1,958 198,300 110 86 109.0 16.5 11.0 3.0 20 400

13.8 155,400 2.3 7,737 90 72 1,877 165,000 110 80 91.2 13.8 11.0 3.0 20 300

6.9 115,400 3.2 7,817 90 60 1,795 125,000 110 64 69.0 10.4 10.0 2.5 20 250

1.7 63,400 4.2 7,975 90 34 1,387 72,800 110 38 40.2 6.1 10.0 2.0 20 150

1.0 49,800 4.5 8,053 90 32 1,142 59,000 110 32 32.4 4.9 6.0 2.0 20 100


Air Primary

Air Atomizing

Air Fuel

(B ½-20 Valve) Flame

Pre

ssur

e (

" w

c)

Flo

w (

scfh

)

Pre

ssur

e

(" w

c)

Flo

w (

scfh

)

Ups

trea

m

Pre

ssur

e (p

si)

N

ozzl

e P

ress

ure

(psi

)

Flo

w

(scf

h)

Total Air

Flow (scfh)

Mic

rova

lve

Inle

t Pre

ssur

e (p

si)

Noz

zle

Pre

ssur

e (p

si)

Flo

w

(gph

)

Million Btu/hr

( 20% Excess

Air)

Leng

th (

ft)

Dia

met

er (

ft) %

Excess Air

Max. %

XSA

20.8 232,500 4.2 13,700 90 38 2,938 249,100 70 40 138.0 20.8 11.0 2.5 20 400

13.8 193,500 5.1 13,900 90 30 2,693 210,100 70 32 116.0 17.5 10.0 2.5 20 400

6.9 138,600 6.2 14,200 90 24 2,122 154,900 70 26 85.2 12.9 9.0 2.0 20 300

1.7 73,300 6.8 14,300 90 14 2,050 89,700 70 16 49.5 7.5 8.0 2.0 20 250

1.0 57,100 7.0 14,400 90 12 1,990 73,500 70 14 40.5 6.1 6.5 2.0 20 100

BBC-2114/3114

Secondary Air

Primary Air

Atomizing Air

Fuel (B ½-24 Valve)

Flame

Pre

ssur

e (

" w

c)

Flo

w (

scfh

)

Pre

ssur

e

(" w

c)

Flo

w (

scfh

)

Ups

trea

m

Pre

ssur

e (p

si)

N

ozzl

e P

ress

ure

(psi

)

Flo

w

(scf

h)

Total Air

Flow (scfh)

Mic

rova

lve

Inle

t Pre

ssur

e (p

si)

Noz

zle

Pre

ssur

e (p

si)

Flo

w

(gph

)

Million Btu/hr

( 20% Excess

Air)

Leng

th (

ft)

Dia

met

er (

ft) %

Excess Air

Max. %

XSA

20.8 300,600 2.0 20,000 90 40 2,955 323,600 70 42 179.0 27.0 12 3.5 20 600

13.8 241,200 2.0 19,800 90 34 2,715 263,700 70 36 146.0 22.0 12 3.5 20 530

6.9 160,700 2.0 19,600 90 25 2,555 182,900 70 26 101.0 15.2 12 3.5 20 475

1.7 80,300 2.0 19,600 90 20 2,475 102,500 70 21 56.4 8.5 10 3.0 20 225

1.0 56,800 2.0 19,600 90 18 2,475 78,900 70 19 43.2 6.5 10 3.0 20 150 Notes: 1. Air flows are at 100°F and sea level. 2. All pressures are static measurement at their respective pressure tap. 3. All burners equipped with converging ignition tile and refractory baffle plate. 4. Btu input based on No. 6 oil flow with heating value of 151,000 Btu/gallon.

BBC-4.2


Air Primary

Air Atomizing

Air Fuel

(B ½-20 Valve) Flame

Pre

ssur

e (

" w

c)

Flo

w (

scfh

)

Pre

ssur

e

(" w

c)

Flo

w (

scfh

)

Ups

trea

m

Pre

ssur

e (p

si)

N

ozzl

e P

ress

ure

(psi

)

Flo

w

(scf

h)

Total Air

Flow (scfh)

Mic

rova

lve

Inle

t Pre

ssur

e (p

si)

Noz

zle

Pre

ssur

e (p

si)

Flo

w

(gph

)

Million Btu/hr

( 20% Excess

Air)

Leng

th (

ft)

Dia

met

er (

ft) %

Excess Air

Max. %

XSA

13.8 444,000 5.0 31,400 100 64 3,360 478,800 100 66 264.6 40.0 14 3.0 20 350

6.9 307,000 5.7 31,170 100 44 2,880 341,100 100 47 189.0 28.5 12 3.0 20 425

1.7 130,000 6.5 30,650 100 27 2,400 163,100 100 30 90.0 13.6 10 3.0 20 425

0.45 55,000 7.0 30,570 100 18 2,280 87,900 100 20 48.6 7.3 7.5 1.75 20 220


Air Primary

Air Atomizing

Air Fuel

(G-1-29 Valve) Flame

Pre

ssur

e (

" w

c)

Flo

w (

scfh

)

Pre

ssur

e

(" w

c)

Flo

w (

scfh

)

Ups

trea

m

Pre

ssur

e (p

si)

N

ozzl

e P

ress

ure

(psi

)

Flo

w

(scf

h)

Total Air

Flow (scfh)

Mic

rova

lve

Inle

t Pre

ssur

e (p

si)

Noz

zle

Pre

ssur

e (p

si)

Flo

w

(gph

)

Million Btu/hr

( 20% Excess

Air)

Leng

th (

ft)

Dia

met

er (

ft) %

Excess Air

Max. %

XSA

13.8 819,300 4.0 12,100 100 46 3,900 835,300 90 52 461 72.2 16 3.3 20 750

6.9 579,300 4.0 12,100 100 42 4,200 595,600 90 46 329 51.5 15 3.0 20 1,000

1.7 287,600 4.0 12,100 100 26 3,720 303,420 90 30 167 26.2 11 3.0 20 1,000

0.45 147,900 4.0 12,100 100 16 3,600 163,600 90 25 90 14.1 8 2.0 20 500

Notes: 1. Air flows are at 100°F and sea level. 2. All pressures are static measurement at their respective pressure tap. 3. All burners equipped with converging ignition tile and refractory baffle plate. 4. Btu input based on No. 6 oil flow with heating value of 151,000 Btu/gallon.


BBC BETA BURNERS

In accordance with Hauck’s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice. BBC-4.3

SUPPLEMENTAL DATA C

HA

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D V

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FL

OW

CO

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AIR

/ H

EA

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OIL

Y68

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(NO

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(OVER)


BBC BETA BURNERS In accordance with Hauck’s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice.

MU

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bbc beta burners - Промгазсервисpromgas.com.ua/hauck/bbc/bbc.pdf · atomizing air...

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