CONTACT: Email: mail@adas.fr

Tel.: 33.1.41.87.30.00 www.adas.fr

APPLICATIONS

♦ 16 relay outputs R = Dry contact, S = Solid-state

♦ High-speed switching < 1ms (S)

♦ Front panel display LEDs

♦ Safety control isolated by optocoupler

♦ High reliability and maintainability

♦ Safe and easy 3.81 connectors

♦ Breaking capacity: - RB = 60 W/220 VDC/2 A - SB = 30 W/60 VDC/0.5 A - SH = 20 W/400 VDC/0.1 A

♦ Double Eurocard 6U / 5Te format 100 series form factor

♦ Direct interface with ADAS I/O boards

BCI 160 terminal block provides 16 Reed or solid-state relay digital outputs.

Its design was guided by the demands of global industrial.

Presence of a optocoupler-controlled safety loop enables it to be integrated into high safety concepts.

Status visualization, and relays mounted on a support are factors that contributes to easy on-site testability and maintenance.

Presence of a common can avoid to wire the returns in industrial installations.

Compact and well-designed (6U / 5Te), BCI 160 terminal block can be easily integrated into a BCI100-RACK

19’’enclosure.

This one can receive 16 terminal blocks to achieve a total of 256 I/O.

16 RELAY OUTPUTS CONDITIONER TERMINAL BLOCK BCI 160

OUTPUTS

Channels 16 relay

Versions RB SB SH

Contact 1RT 1T 1T

BREAKING CAPACITY (MAXIMUM)

Power (resistive load) (W) 60 30 20

DC / AC voltage (V) 220 /220 60 /48 400 /220

DC / AC current (A) 2 /0.5 0.5 /0.5 0.1 A/0.1

Resistance (mΩ ) 50 0.7 10

Settling time (ms) 1.5 1.5 1.5

Release time (ms) 1 0.5 0.5

20 20 20

DIELECTRIC STRENGHT (100 S)

Contacts / coil voltage (V) 2500 2500 2500

Open contact voltage (V) 1000 60 400

LIFE DURATION (10 CPM)

No load 10 8 10 10 10 10

On load (2 A / 30 V) 10 5 10 8 10 8

PRODUCTS USED *

TK1-5V AQV250 AQV254

Brand name NAIS/SDS NAIS/SDS NAIS/SDS

SAFETY

Type Fallback system in 2 groups, using optocoupled control

Levels From 6 to 48 V AC or DC

MAX. SPEED (CYCLES PER MINUTES)

SPECIFICATIONS*

Specifications are subject to change. Please, verify the latest specifications prior order. Version : 1.0 — Edion : Nov 2016

BCI 160 - 16 RELAY OUTPUTS CONDITIONER TERMINAL BLOCK

CONTROLS

Function Active Low Level or Active High Level (INV)

Type Open Collector 48mA min.

Display Outputs by leds

POWER-SUPPLY

Voltage 5 V / 2 A max.

CONNECTORS

Connection to process Phoenix 3.81 / 3-pin plug-in

Connection with logic boards By 1 HE10 / 50-pin or mini HE10 / 50-pin connector

32-channel extension link By 1 HE10 / 50-pin connector

PHYSICAL CHARACTERISTICS

Format Double EUROPE 6U / 5Te

Size (H x W x D) 233.35 x 100 x 25,40 mm

Mounting In 100 series rack or 6U enclosure

ENVIRONMENT

Operating temperature - 20°C to + 70° C

Storage temperature - 25°C to + 85° C

Relative humidity 90 % non condensing

EUROPEAN STANDARD

CE Compliance (EMC - EN 61326 - EN 55011 Class A) ROHS - 2002/95/EC

SP

EC

IF

IC

AT

IO

NS

*

ORDERING INFORMATION

BCI160/** 16 Relay outputs conditioner terminal block

** VERSIONS RB SB SH E.g. : BCI 160/SB ; BCI60/SB/INV

BCI 160/**/INV For Active High Level

BCI100-RACK 19”/6U enclosure to receive 16 x BCIs series 100

ACCESSORIES:

*Specifications given for 25°C

BCI 160 – Rev. B – Edition 8 – 25/44

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TRACEABILITY FORM

DOCUMENT FOLLOW-UP

Title: Titre : BCI 160

English documentation Edition: 1 (Document creation - Création du document)

Revised

Approved

Written

by

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by D. PIMONT

Ph. DUTIN

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Warning: Unless otherwise stated, this revision overwrites the previous one which must be destroyed, along with any copies given to your collaborators.

Avertissement : En l’absence d’indication contraire, cette nouvelle édition annule et remplace l’édition précédente qui doit être détruite, ainsi que les copies faites à vos collaborateurs.

Edition Edition

Nature of the modifications (key words) Nature des évolutions (mots clés)

Written Rédigé

Revised/ApprovedRevu/Approuvé

4

Rev. B Possibility to inverse the signal relays command Possibilité d’inversion du signal de commande des relais

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Rev. B Manufacturer documentations suppression Suppression des documentations constructeur

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Documentation update Mise à jour de la documentation

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DOCUMENT ARCHIVEDDOCUMENT ARCHIVE No Yes on

∆ ed. .. [ ] = Document input/output (Entrée/sortie modification de la documentation) # ed. .. [ ] = Board new function input/output (Entrée/sortie nouvelle fonctionnalité du produit)

DSQ - 4.5.a - Indice F - 98/41 T.S.V.P.

BCI 160 – Rev. B – Edition 8 – 25/44

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NOTES :

BCI 160 – Rev. B – Edition 8 – 25/44

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BCI 160

SUMMARY

Chapter A Presentation.........................................4

A.1. Wiring and interconnection.................................................... 4

Chapter B Operation..............................................5

B.1. Relay output ............................................................................ 5

B.2. Command signals ................................................................... 5

B.3. “Safety” mode ......................................................................... 6

B.4. “Autonomous” mode.............................................................. 7

B.5. Voltage emission..................................................................... 7

Chapter C Implementation ....................................8

C.1. Installation ............................................................................... 8

C.2. Connection to process ........................................................... 8

C.3. Logic power supply .............................................................. 10

C.4. Display ................................................................................... 10

C.5. Connection to command board........................................... 11

C.6. Outside connector ................................................................ 12

Appendix ............................................................13

CONFIGURATION LAYOUT.................................................................... 13

EQUIPMENT LAYOUT ........................................................................... 13

FrONT PANEL DRAWING ...................................................................... 13

THEORITICAL SCHEMES ...................................................................... 13

BCI 160 – Rev. B – Edition 8 – 25/44

4

Chapter A Presentation

The BCI 160 terminal block enables 16 relay-type digital outputs to be implemented under the control of an output card located in a system. The BCI 160 module can receive:

electromechanical relays RB solid-state relays SB and SH

The design of this product is geared to industrial process control where safety and reliability are essential criteria.

∆# ed. 5 [

A.1. Wiring and interconnection

If the reader wishes it, application examples of interconnections are given in the chapter Other Services "Wiring and Config" on our Web site.

∆# ed. 5 ]

BCI 160 – Rev. B – Edition 8 – 25/44

5

#∆ ed. 5 [

Chapter B Operation B.1. Relay output

The BCI 160 terminal block has 16 relay outputs. For each channel, the following three contacts are available:

normally open normally closed common

If the relay chosen enables this. The breaking capacity depends on the relay selected in the data sheet.

>>>NOTE: For more informations about relays used, please consult Manufacturer Web site.

#∆ ed. 4 [

B.2. Command signals BCI 160 is available, at the order, in two versions:

BCI 160/XX: in this case a low level on the command position the concerned relay

This version is compatible with ADAS boards. BCI 160/XX/INV: in this case a high level on the command

position the concerned relay ABT 540 and ABT 541 components are assembled on support to effect the changement (see APPENDIX: Configuration layout).

#∆ ed. 4 & 5 ]

BCI 160 – Rev. B – Edition 8 – 25/44

6

B.3. “Safety” mode

The BCI 160 terminal block has one galvanically isolated input per photocoupler which can be used by a safety loop. GROUP safety for channels 0 to 15 The photocoupler used is an HCPL 3700 particularly well-suited to industrial environments. The "safety" signal may be AC or DC. The resistance RP1, mounted on a stud, is adjusted according to the selected input sensitivity. The capacitor CP1 performs filtering of said input. The table below describes the values chosen according to the levels:

V Rated 5V 12V 24V 48V 110V 220V RP1 (KΩ) 0.01 1 4.7 10 22 47 CP1 (µF) 10 4.7 1 1 1 1

The BCI 160 terminal block is delivered for a "safety" signal of 24V. SAFETY MODE: W2 = AB = Safety

#∆ ed. 8 [ ]

D C B A

Safety IN

Commongroup

BCI 160 – Rev. B – Edition 8 – 25/44

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B.4. “Autonomous” mode

In this operating mode, the "safety" input is not taken into account:

W2 on BC

B.5. Voltage emission

#∆ ed. 7 & 8 [

The BCI 160 terminal block has a "common". This feature avoids a large number of wirings in certain applications. STRAPS from S000 to S1500 enable this possibility to be implemented or not.

D C B A

Safety Common

CI

#∆ ed. 7 & 8 ]

BCI 160 – Rev. B – Edition 8 – 25/44

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Chapter C Implementation C.1. Installation

The user will beforehand read the on-line available for consultation document on our Internet site in the chapter Other Services "Implementing":

GENERAL INSTRUCTIONS FOR IMPLEMENTING ADAS PRODUCTS

INSTRUCTIONS GENERALES DE MISE EN OEUVRE DES PRODUITS ADAS

The frame must be turned off before plugging in the product.

C.2. Connection to process Connection to the process is performed by plug-in terminals. The diameter of the wire must be smaller than or equal to 1.5 mm². The drawings below illustrate the possibilities:

#∆ ed. 6 [ a) R type relay

NO

C Common

STRAP

Common “general”

NC

#∆ ed. 6 ]

BCI 160 – Rev. B – Edition 8 – 25/44

9

#∆ ed. 6 [

b) S type relay with DC load

Common

NO +V

NC

Common “general”

External link

Return V

Strap

The strap can be fitted if group common = Return V

Load

with AC load NO

Common

NC

Strap

Load

VAC

VAC

The strap must not be fitted

Common “general”

#∆ ed. 6 ]

BCI 160 – Rev. B – Edition 8 – 25/44

10

∆# ed. 3 & 8 [

C.3. Logic power supply The BCI 160 terminal block requires a + 5V logic power supply. This may be provided:

By the input/output cards via P1/50 or P3/50 The strap W1 is on position AB

By the power supply terminals provided for this purpose (which is preferable)

The strap W1 is on position BC

C B A

A = +5V B = 0V C = ground

CI

It should be noted that, in both cases, a 2A fuse protects the power supply in case of failure.

∆# ed. 3 & 8 ]

C.4. Display Leds on the front panel illustrate the state of the relays.

BCI 160 – Rev. B – Edition 8 – 25/44

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C.5. Connection to command board

HE10P / 50 pts

P3

PIN SIGNAL PIN SIGNAL

1 + 5V 2 V0 3 V16 4 * 5 V1 6 V17 7 * 8 V2 9 V18 10 * 11 V3 12 V19 13 * 14 V4 15 V20 16 * 17 V5 18 V21 19 * 20 V6 21 V22 22 * 23 V7 24 V23 25 * 26 V8 27 V24 28 * 29 V9 30 V25 31 * 32 V10 33 V26 34 * 35 V11 36 V27 37 * 38 V12 39 V28 40 * 41 V13 42 V29 43 * 44 V14 45 V30 46 * 47 V15 48 V31 49 * 50 + 5V

* : Ground

BCI 160 – Rev. B – Edition 8 – 25/44

12

C.6. Outside connector

HE10P / 50 pts P4

PIN SIGNAL PIN SIGNAL

1 + 5V 2 V16 3 * 4 * 5 V17 6 * 7 * 8 V18 9 * 10 * 11 V19 12 * 13 * 14 V20 15 * 16 * 17 V21 18 * 19 * 20 V22 21 * 22 * 23 V23 24 * 25 * 26 V24 27 * 28 * 29 V25 30 * 31 * 32 V26 33 * 34 * 35 V27 36 * 37 * 38 V28 39 * 40 * 41 V29 42 * 43 * 44 V30 45 * 46 * 47 V31 48 * 49 * 50 + 5V

* : Ground

BCI 160 – Rev. B – Edition 8 – 25/44

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Appendix

CONFIGURATION LAYOUT

EQUIPMENT LAYOUT

FrONT PANEL DRAWING

THEORITICAL SCHEMES