bdirect/07 flexible maintenance...the ultimate testimonial but don’t take our word for it. we...

12
API PRO FLEXIBLE MAINTENANCE SOLUTIONS GLOBAL ENTERPRISE ASSET MANAGEMENT SOLUTION

Upload: others

Post on 25-Aug-2020

0 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

API PROFLEXIBLE

MAINTENANCESOLUTIONS

GLOBAL ENTERPRISE ASSET MANAGEMENT SOLUTION

www.apipro.com -formoreinformation

API Maintenance Systems - Head OfficeRoskildevej342B,st.2630TaastrupDenmarkTel:+4543489900Fax:+4543489901E-mail:[email protected]:www.apipro.com

APIMaintenanceSystemsSwedenFridkullagatan1441262GöteborgSwedenTel:+46(0)31-7074545Fax:+46(0)31-7073995E-mail:[email protected]:www.apipro.com/se

APIMaintenanceSystemsChinaRoom 2020, Beijing Sunflower TowerNo37,MaizidianStreetChaoyangDistrict,Beijing100026ChinaTel:+861085276915Fax:+861085275529E-mail:[email protected]:www.apipro.com/cn

APIMaintenanceSystemsGermanyMainbergerStrasse3697422SchweinfurtGermanyTel:+49(0)972179681400Fax:+49(0)972179681415E-mail:[email protected]:www.apipro.com/de

APIMaintenanceSystemsBelgiumJozefVanElewijckstraat103/3B-1853Strombeek-BeverBelgiumTel:+32(0)22704053Fax:+32(0)22704055E-mail:[email protected]:www.apipro.com/be

APIMaintenanceSystemsPolandWisniowyBusinessParkIlzecka2602-135WarszawaPolandTel.:+48225757308Fax:+48222111689E-mail:[email protected]:www.apipro.com/pl

API Maintenance Systems develops, markets, implements and supports the API PRO Enterprise Asset Management system throughout the world. This software is used by leading companies worldwide in a variety of industries and organizations to maintain high-value capital assets such as plants, facilities and vehicles.

bDirect/07

4korr

Distributor

Page 2: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

WHENCREATIVITY

MEETSTHE

NEEDSOF

TOMORROWSMAINTENANCE

SOLUTIONSONMAINTENANCE SOLUTIONS NETWORK

High-level computerized maintenance API PRO is the intelligent it-solution when it comes to sys-tematizing company maintenance. Efficient maintenance provides improved utilization of the operational eqipment. Efficient maintenance requires overview and systematic measures. This is provided with API PRO.

The flexible solution API PRO is the most advanced maintenance manage-ment system in the market. And at the same time it is easy to use. The solution is scalable and can be custom-ized to suit any needs. No more, no less.

Brain power API PRO is brain power. A well-established organization made by talented employees with competences within maintenance, software development and data manage-ment combined with a solid trade knowledge. This has made API the leading European supplier of maintenance management systems.

Read more at www.apipro.com

Page 3: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

A P I M a i n t e n a n c e S y s t e m s

API Maintenance Systems develops API PRO, a market-leading Enterprise Asset Management system (EAM) which keeps downtime to a minimum and extends the lifetime of your high-value machinery.

Delivering bottom line resultsAn EAM system supports your maintenance processes. And when that system is simple to use, effectively sup-ports your daily operations and delivers quantifiable improvements to your bottom line, its impact extends to all areas of your business. API PRO is that system.

API PRO helps you achieve:• Increased asset utilization• Faster response to breakdowns• Lower spare part stock value• Less unplanned stops• Increased work force utilization

A clear focusFrom the outset, our entire focus has been on deliver-ing intelligent maintenance management IT solutions. API PRO is the result of 20 years’ experience and expertise: fully customizable and supported by a comprehensive customer support network, it’s the state-of-the-art answer to your organization’s maintenance system needs.

Improving productivityBy enabling you to move your maintenance activities out of ‘crisis’ mode and into ‘controlled’ mode, API PRO steps up your organization’s productivity. Equipment uptime

and lifespan is maximized, and you achieve significant savings by preventing costly repairs before they occur. Well-maintained equipment keeps working. Working equipment enables your staff to be more productive. The net result is a positive impact on your bottom line.

The ultimate testimonialBut don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday, more than 20,000 unique users in more than 50 countries benefit from its rich functionality and ease-of-use. These customers include:

SKF ABB Power Alstom Power Lundbeck Lever Brothers Bang & Olufsen Mondi Business Paper Koenig & Bauer Kraft General Foods Arla Foods Tchibo Ciba Vision Denso Manufacturing Phoenix Automotive Invensys Akzo Nobel Kemira Octapharma

Optimizing asset utilization – minimizing capital expenditure

SitaSiemens Chr. Hansen Roto Smeet Danpo IKEA Fundia Steel Flextronix Interbrew Milko Schering-Plough PSA Antwerp Harbor Aker Maritime Nynäs Refinery SCA Packing TranselectricCoca ColaAnd many many more....

Page 4: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

Asset optimization: giving you the edge

In asset intensive industries, maintenance costs are typically 20 to 50 percent of the total operating costs, which is why capacity utilization and operating efficiency are fast becoming the main drivers of profitability.

Predictability – the key to resource utilization Optimal resource utilization depends on predictability. You can only optimize personnel performance by reducing the number of unpredicted events in the production plant. In terms of material management, increased predictability leads to less expensive spares and components in stock. Predictability is also the key to optimizing Overall Equip-ment Efficiency (OEE).

From automation to optimizationIn the past, EAM systems have mainly been used for business process automation. But increased pressure on asset utilization, improved utilization of maintenance personnel and decreased capital expenditure for spare

parts are changing the objectives of the EAM system. Its role now is to secure a continuous improvement in asset performance while keeping costs at a minimum.

Fast information flowTo get the maximum benefit from an asset management system, it must be easy to use. The system must secure accurate and fast information flow from the moment a problem occurs until the problem is resolved.

Clever use of data increases bottom line resultsYour EAM system collects valuable data every day. To en-hance your competitiveness, you must be able to utilize reliability data in a way that supports continuous improve-ment of your most important key performance indicators (KPIs). Your systems must support RCM (Reliability Cen-tered Maintenance), TPM (Total Productive Maintenance) and other intelligent ways of maximizing the values created by production assets.

Maintenancemanagement

Integrationmanagement

Purchasemanagement

Stock controlmanagement

Plant DocumentationEquipment documentation and information

Mobilemaintenance

Inspectionrounds

Productioncalendar

Invoicing

Barcode & portabledataloggers

Internal purchaserequests

Graphicalnavigator

Documentmanagement

Calibration Toolsmanagement Messaging

Analysis andperformance

Reportmanagement

Changelogging

Multi-Company

Projectmanagement

Job ordering

Advancedplanning

Purchase agreement

Import /Interfacing

Industrialinterface

SAP-interface

A P I P R O s o f t w a r e m o d u l e s

Page 5: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

API PRO – the way to proactive maintenanceAPI PRO has been developed over more than 20 years with dedicated staff determined to meet the needs of our customers. We endeavor to provide simple and effective support of your daily operations, and facilitate a more intelligent use of data. You must be in charge of your assets, not held back by your maintenance system. With API PRO you are in the driver’s seat. It is API PRO that works for you – not the other way round. API PRO supports your need for KPIs – helping you drill down to the reasons behind the reliability problems in your plant. A truly com-prehensive tool, API PRO ensures you stay in control.

Flexible standard solutionThe most flexible EAM system on the market, API PRO offers a fully scalable, modular solution that can grow along with your organization. API PRO can be customized to fit your specific needs by pure system configuration – keeping updating with the latest software releases straightforward and problem-free.

API PRO on the moveUsing portable industrial PDA equipment is becoming increasingly essential. The API PRO Mobile solution is based on the most recent .NET, XML and Web Services technology, allowing you to work both on-line and off-line. API PRO Mobile is one of the most potent weapons in the API armoury, allowing engineers complete freedom of movement and speeding up your repairs and maintenance. API PRO also offers rigid mobile solutions for warehouse management. API PRO Mobile saves you time and protects from typing errors.

The intelligent maintenance systemAPI PRO is an intuitive software program that can alert you to under-performing equipment and give you the reasons for production outages. The Analysis and Per-

formance Module gives you instant access to information about the performance of your plant – and your organi-zation. Multiple reporting functions let you extract these data in the format you prefer so you can make business-critical decisions quicker. The Analysis and Performance Module also helps you spot trends, and can be configured according to your specific key performance indicators.

Compatible with other systemsAPI PRO can mesh perfectly with your company’s exist-ing IT systems, including condition monitoring systems, or control systems supporting the OPC standard. By using API PRO standard interfaces you can implement true condition-based maintenance – or event driven main-tenance that allows you to further optimize the utilization of your production equipment.

The API PRO Interfacing Module even allows your ERP to benefit from API PRO in the most appropriate way. It provides you with tools to build just the kind of interface you need. The API PRO SAP interface is based on SAP standard Business Application Programmers Interface (BAPI). This method secures trouble-free interfacing also after updating either your SAP or your API PRO system.

Designed to be multinational API PRO is designed to support multiple languages. Currently available in 15 languages – more are constantly being added.API PRO can be deployed cross-country, each country having its own local language on the screens, and its own screen-design. You may allow different plants to share some data, while other data are local. With the API PRO multi-site concept you may for example have full rights to you own data and view rights to data in other plants.

A P I P R O S o f t w a r e S o l u t i o n

Take control of your maintenance

Page 6: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

A P I P R O C u s t o m e r C a s e s

The world-leading pharmaceutical group H. Lundbeck A/S has used API PRO to manage its maintenance activities for over 20 years. Serving the American market, Lundbeck has to comply with strict Food and Drug Administration (FDA) demands regarding process traceability. It relies on API Maintenance Systems for the solution.

From paper to pixelsThe FDA requires companies to keep detailed records of any changes made to their production process and maintenance procedures. The traditional answer to the FDA 21 CFR Part 11 challenge is to store enormous amounts of binders with paper documentation. Lundbeck quickly realized it needed an electronic alternative.

Advanced traceability functionsFrom working closely with many clients in the pharmaceutical indus-try, API Maintenance Systems was aware of the compliance pres-sures Lundbeck was facing. In response to these industry-specifi c client needs, API Maintenance Systems had been working hard on

a Change Logging module with advanced traceability functions. Already being a large-scale API PRO user, Lundbeck jumped at the opportunity to implement API Maintenance Systems’ unique change logging technology at all of its plants. Today, all procedures are supported by the system, resulting in straightforward, effi cient documentation.

Simplicity and sophistication combinedAPI PRO’s Change Logging module can register changes made throughout the entire work process – from initial work order infor-mation to technical job data and technical data types. For Lundbeck, it helps employees effi ciently log an audit trail, and retrieve and view the entire process history at any time. The system elegantly organ-izes complex information that would be practically impossible to retain any other way.

Facing the future with confi denceChange Logging also ensures that all maintenance information is instantly viewable and can provide a historical snapshot of what

ALSTOM is a global leader in the design, manufacturing, installation and servicing of power generation equipment. Its 60,000 employees, working in more than 70 countries around the globe, operate equip-ment that produces one fi fth of the world’s energy. For the past 15 years, API Maintenance Systems’ advanced solutions have been instrumental to ALSTOM’s success.

Effi ciency is everythingThe power industry is performance-driven and effi ciency and reliabi-lity are essential. For ALSTOM, it is vital that preventive maintenance is systematically planned and runs with clockwork precision. For optimal operation, ALSTOM’s asset information has to be managed in detail, both to support material management, and as the basis for forward planning during major overhauls. API PRO has played a key role in helping ALSTOM protect valuable plant facilities and equip-ment, extend plant lifetimes and reduce unscheduled downtime.

Worldwide optimizationALSTOM staff can monitor plants all over the world from one central location. And API PRO’s analysis module makes it possible to com-

Keeping the power on with ALSTOM

Meeting stringent compliance regulations for the pharmaceutical industry

Page 7: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

A P I P R O C u s t o m e r C a s e s

each process looked like at any point in its evolution, regardless of how many changes have been made. Lundbeck employees can access snapshots of the system and see changes that were made, by whom and why. Lundbeck system controller Brian Andersen says, “This new module has already served us well and we are confident it will continue to be extremely useful in the future.”

Sample of pharmaceutical companies using API PRPO:Lundbeck, WorldwideFresenius Kabi, NorwaySchering Plough, BelgiumBavarian Nordic, DenmarkFertin Pharma, DenmarkOctapharma, SwedenALK Abello, DenmarkCiba Vision, WorldwideAnd many more

• Food• Pharmaceutical• Manufacturing• Utilities• Automotive• Pulp and Paper• Ports• Turn-key suppliers

pare pre-defined key performance indicators (KPI) for all plants. In this way, observations made at any plant in the world can be used to optimize all other plants maintained by ALSTOM.

Information at your fingertipsThe API PRO system’s innovative data import functions make it simple for ALSTOM users to load power plant data – from plant design, equipment and requisite spare parts to suppliers, alterna-tive suppliers and predefined work orders for equipment. Everybody from operators through to management can see day-to-day and future maintenance jobs, while the system automatically orders spare parts when predefined minimum stock levels are detected.

With intuitive user interface and a logical design, the system ensures a minimum distance between the users and the information they need. This fast access to information means increased opera-tion time for the power plant.

Future-oriented and dependableIn an industry demanding enhanced performance, API PRO’s fresh

approach to technology gives ALSTOM the advantage it needs to ‘keep the power on’.

Sample of power companies using API PRO:ABB POWERALSTOM POWERSöderenergi, SwedenNVE SEAS, DenmarkMarmara Power Station, TurkeyICE, Costa RicaRanders Kraftvarme, DenmarkPNOC, PhilippinesMHB Gmbh, GermanyKillingholme Power Ltd. U.K.Tocopilla Electroandina, ChileHai-Fu Ever Power, TaiwanBang Bo, PhilippinesChiba Mill Kawatetsu, JapanKuala Langat, MalaysiaAnd many more

API PRO is designed with a unique flexibility enabling it to adapt easily to any industry, any size of organization and to existing business processes and routines within the different companies. Throughout the years API Maintenance Systems has built up a spe-cial competence and a considerable reference list within a number of selected industries. To read what API PRO can offer to these specific industries, please visit www.apipro.com to read case stories from a variety of industries:

API PRO in any industry

Please also check the list of selected refer-ences where you will find reference customers from almost any industry.

Page 8: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

A P I P R O T e c h n i c a l O v e r v i e w

Build your own systemFully modular, API PRO provides a wide range of main-tenance-related functions. All the API PRO modules are fully integrated and data is shared throughout the sys-tem. The wide selection of modules means you can build a maintenance system that fits your specific needs. And as your use of the system develops, API PRO’s flexibility means you can add modules as and when you need.

Extensive functionalityFunctionality ranges from a complete asset documenta- tion system (with intuitive access through the Plant Explorer or the Graphical Navigator), via extensive main-tenance and service management facilities to a full set of tools for material management.

More than just work order management, the maintenance management function also includes logical round-based inspection and condition monitoring functions. And with

the Project Management Module, API PRO can handle complex projects, integrating with MS Project from Microsoft.

Stock and purchasing controlFor many customers, the modules for stock control and purchase management are as important as the one for work order management. API PRO’s stock management system offers extensive support for the use of portable dataloggers and bar codes. And the purchasing function includes features for management of different kinds of agreements with your suppliers.

KPI trackingAPI PRO offers extensive history and analyses of KPIs. Reliability Centered Maintenance (RCM) is supported by advanced error code analyses.

Select the right functionality for your system

Proven state-of-the-art technology

Easy integration, fast implementationExtensive data import tools make the initial implementa-tion of API PRO easy and cost-effective. To store your data you can use the leading relational databases from Oracle, Microsoft or Progress Software. Even with large amounts of data you will keep response times to a minimum when re-trieving data from the system.

Round-the-clock system availability is supported by tech-niques such as online backup and disk mirroring. It is easy to integrate API PRO into your existing IT landscape thanks to advanced interfacing capabilities. Integrated OPC support gives online access to the production environment for collec-tion of crucial data, including alerts and operating hours.

Personalize your dataThe well-designed GUI secures a quick learning process for all users. Favourite shortcuts and even screen design can be set according to the needs of each user group. It is also possible to optimize the working processes depending on the roles of the users. Advanced messaging speeds up the

workflow while the multi-site functionality allows you to com-bine several plants in the same database. Despite this, the system is still simple to use, and may even look small for a user who only has access to data from his own plant or department. Commitment to tomorrow’s IT technologyYour solution is bolstered by our comprehensive service and upgrade packages. New features and functions are con-tinuously made available, ensuring long-term, trouble-free operation and keeping API PRO healthy and updated.

API Maintenance Systems is committed to the newest IT technology and API PRO utilizes Application Server Tech-nology to secure effective operation over wide area networks and the Internet. The technical specifications include .NET, XML and Web Services.

API PRO is being constantly developed to give you a competitive edge, now and in the future.

Page 9: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

ONE BILLION EQUATIONSONE MILLION PARAMETERS ONE THOUSAND ROUTINESONE HUNDRED POSSIBILITIESONE SOLUTION

API PRO

Page 10: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

A P I G l o b a l S e r v i c e s

Round the globe, round the clock servicesWe not only deliver effective EAM software, we also back it up with round the clock customer service. With a global partner network and offices on all continents, we are well-equipped to meet your needs, wherever and whenever. And we don’t walk away once your solution is implemented. Instead, we forge close bonds with our customers and work to continuously develop and enhance their API PRO solution.

A customer-focused cultureOur success is based on a customer-centric approach from the outset. Awareness of customer needs is the essence of our approach and has been the driving force behind customer relations across the world for more than two decades.

Validation expertiseAPI Maintenance Systems has skilled and experienced personnel to provide assistance with your validation needs. With a comprehensive understanding of FDA requirements and GAMP guidelines, we can deliver a range of solutions whatever your needs.

Quality assuredQuality is the cornerstone of API Maintenance Systems. But a high-performance product is only as effective as the sup-port team behind it. When you choose API PRO, you also choose a highly skilled global workforce dedicated to help-ing you get the most out of your solution.

Updates and upgradesTo keep current and stay in the lead, software needs to evolve. We are constantly honing API PRO’s capabilities, maximizing its functionality to ensure the best possible return on your investment. We make you aware of our serv-ice packs and upgrades as soon as they’re available.

Trained to assist youWhatever industry you’re in, we offer unrivalled service to help you with your specific solution. Our specially selected distributors are professional partners with an extensive

knowledge of maintenance management and information technology. They work across the globe, selling, maintaining and implementing API PRO – which means that no matter where you’re located, we’re at your service. And in order to ensure our customers get top service and the best possible support, we also run a range of ongoing training courses for our partners. Keeping them up-to-date means keeping you up-to-date.

System configuration servicesAPI PRO is quick to implement and easy to learn. And if you utilize our consultants, things will be even easier.

Our consultants will help you transfer data from any source of data you may have.

We train you to help configure the system depending on your needs. If you prefer, we can also help you set up the layouts you need for your shoppapers or any special reports you might need.

Once we have taught you the basics of form-design and reporting, you will be able to make your own form designs and reports. Our consultants will stay available to help you whenever needed.

Maintenance consulting servicesAs maintenance specialists with experience from numerous EAM implementations, we can also help you develop your maintenance strategy and define which KPIs your system should measure for you. We can even help you determine what your financial goals are and how they can be supported by your use of the system.

The API PRO communityAPI PRO also has a thriving user community, with loyal and enthusiastic customers. The online message forums cover all aspects of API PRO, including tips and tricks to help you get the most from our growing array of modules.

With you wherever you are

Page 11: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

WHENCREATIVITY

MEETSTHE

NEEDSOF

TOMORROWSMAINTENANCE

SOLUTIONSONMAINTENANCE SOLUTIONS NETWORK

High-level computerized maintenance API PRO is the intelligent it-solution when it comes to sys-tematizing company maintenance. Efficient maintenance provides improved utilization of the operational eqipment. Efficient maintenance requires overview and systematic measures. This is provided with API PRO.

The flexible solution API PRO is the most advanced maintenance manage-ment system in the market. And at the same time it is easy to use. The solution is scalable and can be custom-ized to suit any needs. No more, no less.

Brain power API PRO is brain power. A well-established organization made by talented employees with competences within maintenance, software development and data manage-ment combined with a solid trade knowledge. This has made API the leading European supplier of maintenance management systems.

Read more at www.apipro.com

Page 12: bDirect/07 FLEXIBLE MAINTENANCE...The ultimate testimonial But don’t take our word for it. We believe that the best endorsement of API PRO’s capabilities is the fact that everyday,

API PROFLEXIBLE

MAINTENANCESOLUTIONS

GLOBAL ENTERPRISE ASSET MANAGEMENT SOLUTION

www.apipro.com -formoreinformation

API Maintenance Systems - Head OfficeRoskildevej342B,st.2630TaastrupDenmarkTel:+4543489900Fax:+4543489901E-mail:[email protected]:www.apipro.com

APIMaintenanceSystemsSwedenFridkullagatan1441262GöteborgSwedenTel:+46(0)31-7074545Fax:+46(0)31-7073995E-mail:[email protected]:www.apipro.com/se

APIMaintenanceSystemsChinaRoom 2020, Beijing Sunflower TowerNo37,MaizidianStreetChaoyangDistrict,Beijing100026ChinaTel:+861085276915Fax:+861085275529E-mail:[email protected]:www.apipro.com/cn

APIMaintenanceSystemsGermanyMainbergerStrasse3697422SchweinfurtGermanyTel:+49(0)972179681400Fax:+49(0)972179681415E-mail:[email protected]:www.apipro.com/de

APIMaintenanceSystemsBelgiumJozefVanElewijckstraat103/3B-1853Strombeek-BeverBelgiumTel:+32(0)22704053Fax:+32(0)22704055E-mail:[email protected]:www.apipro.com/be

APIMaintenanceSystemsPolandWisniowyBusinessParkIlzecka2602-135WarszawaPolandTel.:+48225757308Fax:+48222111689E-mail:[email protected]:www.apipro.com/pl

API Maintenance Systems develops, markets, implements and supports the API PRO Enterprise Asset Management system throughout the world. This software is used by leading companies worldwide in a variety of industries and organizations to maintain high-value capital assets such as plants, facilities and vehicles.

bDirect/07

4korr

Distributor