because tomorrow matters © 2014 geocycle ltd safe & secure handling of hazardous substance msw...
TRANSCRIPT
Because tomorrow matters
MSW case studies: Structure, 2014-08-08 © 2014 Geocycle Ltd
Safe & Secure handling of Hazardous substance
© 2014 Geocycle Ltd
© 2015 Geocycle Ltd
• Introduction Holcim & Geocycle Cement kiln co-processing
• Safety & compliance Management system & risk assurance methodology Personal safety and process safety Emergency preparedness Employee awareness
• Haz mat disposal and critical solution for National issues Paradigm shift in Haz waste disposal in the country Special solutions given at National crisis situations
• Key initiatives as a Responsible industrial partner Responsible Care Council Partners in Chemical material management
Content
© 2015 Geocycle Ltd
The new group at a glance
All figures on Pro Forma basis, for the year ended December 31, 2014.
90countries
2,500operations
listed at SIX Swiss Exchange and Euronext32.6
billion CHF net sales
115,000employees
© 2015 Geocycle Ltd 4
Introduction to Geocycle
Geocycle Industries generating waste
Cement plant Waste
Material compatible with cement manufacturing process
Holcim
To provide Industrial waste generators a sustainable final destination to their waste by converting diverse waste streams into a compatible material for the cement production process
Our Mission
Our Vision
To be the preferred total solutions provider for industrial waste
Geocycle is a business unit of Holcim , established to provide professional waste management solution to the industrial waste generators.
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Geocycle global presence
• Co-processing activities in over 39 countries with over 4500 customers
• 28 pre-processing facilities• More than 10 mil. tons of AFR co-
processed in 2011• Treated about 20,000 waste
streams
© 2015 Geocycle Ltd
Ecological misbehavior : elaboration
• 119 MT of hazardous substances are added to the environment
• 3,716 MT of fossil fuels are consumed
• 2,000 MT of Carbon is added to the atmosphere from the burning of fossil fuels
• 2 die from drinking of polluted water
• The world lost an unknown amount of biological diversity
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During 10 seconds
Source – UNEP
© 2015 Geocycle Ltd
Typical waste management
Open dumping, open burning
Less segregation of waste and mix haz
& non haz waste
Backyard operator’s decision
Mixed wastes sent with MSW, unaware
of the fate of waste
Layman’s job
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© 2015 Geocycle Ltd
Management itself is a crisis
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© 2015 Geocycle Ltd9
Sustainable waste management approach
Recovery
Disposal
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Co-processing : A sustainable solutions for hazardous wastes
Using the cement manufacturing process to destruct waste while simultaneously manufacturing clinker in a single combined operation
Features
Flame temperatures 1800- 2000 0C Residence time 4-6 s Total destruction of material under controlled
conditions No organic residue from the process Emissions continuously monitored and
controlled
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Emissions reduction by co-processing industrial waste
CO2SO2NOx
CO2
SO2
NOx
CO2SO2NOx
Emissions+
Waste used as fuel incement manufacturing
Waste Fossil Fuels
Cement plant
Waste incineration
WasteResources
WasteIncinerator
CementRes. waste & energy
Products Cement
>
Fossil Fuels
Cement plant
Cementmanufacturing
© 2015 Geocycle Ltd
Holcim Group companies further commit that no waste management services will be conducted for material on the following list of "banned waste" Radioactive waste Asbestos-containing waste Explosives and ammunition / weapons Self-reactive / thermally unstable compounds / organic peroxides4
exhibiting explosive properties Anatomical medical waste
Nor will Holcim Group companies co-process Electronic fraction of electrical and electronic waste (e-waste) Whole batteries as a targeted material stream Waste of unknown or unpredictable composition, including unsorted
municipal waste
We commit to not process banned waste
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© 2015 Geocycle Ltd
• Introduction Holcim & Geocycle Cement kiln co-processing
• Safety & compliance Management system & risk assurance methodology Personal safety and process safety Emergency preparedness Employee awareness
• Haz mat disposal and critical solution for National issues Paradigm shift in Haz waste disposal in the country Special solutions given at National crisis situations
• Key initiatives as a Responsible industrial partner Responsible Care Council Partners in Chemical material management
Content
© 2015 Geocycle Ltd 14
Management system
Entire waste management chain in Geocycle is certified for ISO 9001, ISO 14001 & OHSAS 18001 and Geocycle laboratory is certified for ISO 17025-Laboratory Accreditation
Integrated Management Systems Certificate with
SGS
Scheduled waste management license for Puttalam Co-processing
facility from PEA
Scheduled waste management license for Puttalam Co-processing
facility from CEA
Scheduled waste management license for
KEPZ pre-processing facility from CEA
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• ACert Program is a comprehensive assurance methodology for Holcim Group Companies involved in the waste management for co-processing value chain to gauge compliance in order to evaluate, understand and control their H&S, environmental and specific business risk exposure.
• Geocycle Sri Lanka is the first to be ACerted in Holcim group in 2009
ACert Program
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• Daily work start with safety oath• Everyone commit to ensure safety
of himself and colleagues
Commitment to safety …… safety oath
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• Geocycle establish appropriate risk controls to effectively reduce risk exposure of employees, sub-contractors and visitors to our premises by providing appropriate safe working environment, information and protective equipment.
• Risks managed via the hierarchy of controls (Elimination, Substitution, Engineering, Administrative, Behaviour and PPE).
Personal safety of our employees is first priority
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• Relevant safety information are provided to employees, sub-contractors and visitors to our premises. Safety induction video Safety trainings Employee safety handbook Display notices
Personal safety of our employees is first priority
© 2015 Geocycle Ltd 19
• Industrial hygiene programs and health monitoring programs are in place. Physical test (BMI, speech,
hearing, vision) Cardiovascular system(pulse
rate, Blood pressure, ECG) Respiratory system (X-ray of
chest, Lungs) Blood (Lipid profile, Fasting blood
sugar, SGPT, Full blood count, Serum Creatinine, Hemoglobin, Cholinesterase estimation) etc.
Personal safety of our employees is first priority
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• Waste pre qualification process through a software based tool to monitor all the elements covers under one controlling mechanism. (Customer Tracking System)
eg: Safety, environment, compliance, quality etc…
Process safety starts with waste pre-qualification
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• Conducting activity based, material based risk assessments and taking control measures
• Standard operating procedures and safety work instructions
• Permit to work system after the job safety analysis
• Process hazard analysis
• Hazard identification by employees and record in system
• Safety observation tours by management
• Process safety audits
• Apply engineering controls to mitigate the effect from working environment. Eg: Dust extraction system of shredders
Ensuring process safety
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Emergency preparedness
© 2015 Geocycle Ltd
Emergency mock drills and fire fighting training
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Rescue and first aid training
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Defensive driver training and vehicle audits
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Employee quiz programs
© 2015 Geocycle Ltd
• Introduction Holcim & Geocycle Cement kiln co-processing
• Safety & compliance Management system & risk assurance methodology Personal safety and process safety Emergency preparedness Employee awareness
• Haz mat disposal and critical solution for National issues Paradigm shift in Haz waste disposal in the country Special solutions given at National crisis situations
• Key initiatives as a Responsible industrial partner Responsible Care Council Partners in Chemical material management
Content
© 2015 Geocycle Ltd
Paradigm shift in waste management industry in Sri Lanka
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End to end solution Segregation at point of generation, know
the fate & final disposal Business decision Be a strategic partner for waste disposal Reduce carbon footprint Professionalism
Peace of mind
© 2015 Geocycle Ltd
Partnering with many agencies/authorities to manage chemical/ hazardous waste
• Central Environment Authority – Actively engaging as a facility provider, consulting the waste management and introducing new best practices to the country Ex introducing Hazardous waste declaration , Working as a member for national environment projects . Strong relationship with the Authority
• Ministry of Environment – Committee members for National Implementation plan of POPs (PCB Committee member and infrastructure provider) . Collaborate with Geo Responsibility Awards. Strong relationship with the Ministry
• BOI is investment promoter in SL. GC is partnering with BOI in handling their all solid waster in main zones (KEPZ, BEPZ, KgPEZ, WEPZ SEPZ etc). Also partnering with industries who are in the zones in disposing hazardous waste. The policy of Zero dumping at zones is joint projects that both BOI & Geocycle is working.
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© 2015 Geocycle Ltd
Strong adversary support to create positive image
• UN Organization – One of the key party and consultant for Environment projects Ex Kelani river project
• ITI – Sharing the technical knowledge and jointly providing the training to the industry
• Universities – Working with several senior lectures to develop R & D & provide assistance to the university students.
• NCPC – Partnering with the national cleaner production activities
• IEPSL – Two members are active council members of Holcim (lanka) Ltd
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© 2015 Geocycle Ltd
Internationals prominent brands are trusting Geocycle as their preferred waste management service provider
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Partnered with local conglomerates as their preferred & trusted waste management service provider
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© 2015 Geocycle Ltd
Chemical Waste Management: Geocycle
• Regulatory framework : NEA and subsequent regulations Licensing, regulations on labeling,
transporting, storing and final disposal
• Environmental responsible haz. waste management services by Geocycle, Holcim Lanka Transportation, Storing, Analytical testing
and Final disposal
• Emergency preparedness for man made disasters : Coordination Disaster Management Centre Technical lead : CWCNA
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© 2015 Geocycle Ltd
What we do…..
Study chemical characteristic of the solvent
Define co processing mechanism
Approval & Execution
Identify env. and health concerns of the material handling
Define the Quality assurance mechanism
Identify the market need
R & D on the material behavior in kiln system
Time
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© 2015 Geocycle Ltd
• Introduction Holcim & Geocycle Cement kiln co-processing
• Safety & compliance Management system & risk assurance methodology Personal safety and process safety Emergency preparedness Employee awareness
• Haz mat disposal and critical solution for National issues Paradigm shift in Haz waste disposal in the country Special solutions given at National crisis situations
• Key initiatives as a Responsible industrial partner Responsible Care Council Partners in Chemical material management
Content
© 2015 Geocycle Ltd
• Geocycle is a member of Lanka Responsible Care Council which is the global chemical industry’s unique initiative to safe chemical management through the international responsible care initiatives.
• Voluntary Association with collaboration of National Cleaner Production Centre & Responsible Care New Zealand in 2012
• Beyond compliance initative
• Focus Areas : Responsible Care, Workplaces Safety, Advocacy, Emergency preparedness and Management
• 8 non-industrial & 30 industrial participants : Major chemical suppliers and users (Multinational & Local)
• 23 members have received “Responsible Care” logo : Annual assessments and audits to renew the logo
Member of Lanka Responsible Care Council
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© 2015 Geocycle Ltd
Public – Private Partnership for chemical safety and security
National Safety Awards – NIOSH, Ministry of Labour, Holcim Lanka
International Conference on Waste Management – Holcim Lanka, Min of
Environment, Min. of Industries
Geo Responsibility Awards – Holcim Lanka, Min of Environment
Distribute PPE among farmers to ensure chemical safety – Lankem Ceylon PLC and NA
CWC
© 2015 Geocycle Ltd
• First training course for drivers and helpers organized by a University
• Identified the need & course modules was developed by NACWC & Geocycle
• Good example for PPP
• High demand from the industry to have more programmes
Public – Private Partnership : Training on Haz Substances transportation
Signing the Mou between Holcim Lanka and NACWC and IHRA of Colombo University
Theoretical knowledge and practical experience was given to drivers and helpers
© 2015 Geocycle Ltd
Public – Private Partnership : Geo Responsibility Awards
Geo Responsibility Awards – Holcim Lanka, Min of Environment, Ministry of Industries and Commerce, University of Moratuwa, NACWC, IHRA of University of Colombo, Industrial Technology Institute,
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