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INSTALLATION INSTRUCTIONS

ROUND CORNER PIVOT SHOWER DOORK-17220T-LS

VALENCIA

-1-, 2008

Copyright Kohler China Ltd., 2008

BEFORE YOU BEGINBEFORE YOU BEGIN

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() 50~80mm

4mm/m

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Before you install your shower door, please readthese instructions carefully to familiarize yourselfwith the required tools, materials, and installationsequences. Follow the sections that pertain to yourparticular installation. This will help you avoid costlymistakes. In addition to proper installation, read alloperating and safety instructions.All information is based on the latest productinformation available at the time of publication.Kohler China Ltd. reserves the right to makechanges in product characteristics, packaging, oravailability at any time without notice.These instructions contain important care, cleaning,and warranty information-

Make sure that the bath and the finished wallmaterial are completely and correctly installed priorto installing your shower door. Prepare waterprooflayer to wall and floor of the showering area. It is notallowed for any presence of electric switches andsockets. Make sure the floor drain runs smoothly.Before starting the door installation, lay out andidentify all the parts. Use the exploded viewillustrated on page 2 for reference.For the installation method of customized showerwith different dimensions, please refer to thisinstructions.

Tempered glass cannot be cut, drilled or knockedby hard object. Make sure corner area of theglass refraining from knocking so as to causepersonal injury due to broken glass.

Please install this door on Kohlerreceptors or curbs. (Not included). If the curb is notKohler-branded, please note it top width should fallwithin the range of 50~80mm.

The shower door requires a flat verticalfinished wall. The squareness of the wall isrecommended no more than 4 mm/m. KOHLERCompany won t take responsibility of the installationquality.

please leave theseinstructions for the consumer.

CAUTION: Risk of injury or product damage.

ATTENTION:

IMPORTANT:

s

13-1 528437

1104523-T01-B

-2-

ROUGHING-IN

Colors/Finishes

0 WhiteSHP Polished Silver

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0SHP

A B

K-17220T-LS-0K-17220T-LS-SHP

1830mm 872mm+5mm-

Note: Max. door opening is 600mm600mm

Roughing-In Notes

PARTS IDENTIFICATIONPARTS IDENTIFICATION

180180

o

o

Post180 Brackets

o

180o

180 Posto

180o

Door AssemblyReturn Panel

Return Wall Retainer

Handle

6 / Screw# 14

1104523-T01-B

-3-

INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS

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Phillips Screwdriver

Pencil

Caulk Gun

Measuring Tape

Safety Glasses

Center Punch

Hammer

Knife

Masonry Drill & 6mm Drilll Bit

Level

Materials Required

Drop Cloth

Tape

Silicone Sealant

Tools Required

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6mm

1. When fitted to a Kohler receptor, set wall retainersand corner posts 10mm inside the front edge radiusas shown. Check installation is within adjustmentrange below.

If walls and floor are "out of square" thisdimension may need to be increased.NOTE:

SHOWER DOOR INSTALLATION

1.

10

A ( /mm)(MIN) - (MAX)

Dim A 880850

RECEPTOR

10mm

WALL RETAINER/CORNER POST/

A

A

A

A

1104523-T01-B

-4-

2. It is recommended that the waste outlet be "taped

over" to avoid the loss of any components during

installation.

2.

3. Receptor MUST be installed level.

3.

5. Position Wall Retainer Profiles against shower walls,resting on the receptor with 'V' groove facing insideof the shower.

These Profiles should be located 10mm in from thetop of the front radius.

Check vertical with spirit level and mark fixing holes.

5. 'V'

10

ENSURE WALL RETAINER PROFILES ARE PLUMB.

4. Select preferred shower door opening. 4.

R/H OpeningNOTE: Door Is Reversible

L/H OpeningNOTE: Door Is Reversible

10mm

Inside of Shower Door

10mm

1104523-T01-B

Return Wall Retainer

-5-

6. Drill holes (With 5mm masonry drill) in walls 35mmdeep for Nylon Anchor. Insert Nylon Anchor intoholes.

efore drilling holes ensure there are noelectrical cables or water pipes behind walls.

A masonry drill may be required for drillingholes.

CAUTION:

NOTE:

B ,

6. 35 ( 5 )

b. Insert return panel into wall retainer so that theblack mark aligns with the edge of the wall retainer.

The markings on the top & bottom rails should beon the outside of the enclosure & the flexible side of thePVC gasket on the inside.

NB:

DO NOT push the PVC gasket into position at thisstage.

b.

PVC

PVC

7. a. Fix both Return Wall Retainers to wall (using 6

long screws) and place both Return Panel

Assemblies into Wall Retainer Profiles and push

into position.

7. a. ( 6

)

8. Fit both 180 Profiles to Door Assembly and pushinto position.

8. 2 180

o

9. Fit Door Assembly and 180 Posts to both WallRetainers and push together.

9. 180 2

o

1104523-T01-B

Same distance

Retainer

180 Post180

10. a. Centralise Door Assembly and Return Panel

between 180 Posts and respective WallRetainers.

b. Position Return Panels between Wall Retainers

and 180 Posts so that the black lines are notvisible.

o

o

DO NOT push the PVC gasket intoposition at this stage.

10. a. 180

b.PVC

11. Check that the Door and Return Panel Assemblies

are level with top of Wall Retainer and 180 Profiles.

11. 180

o

Wings

12. Fit top and bottom hinge caps by sliding into

position. (Note bottom cap has "Wings")

12. (

)

-6-

13. Slide drip edge seal over wing on bottom hingecover and trim off as shown. Ensure that the end ofthis seal just clears the Door Jamb as the doorcloses.

Repeat between hinge cover and extrusion fixed todoor glass.

Face drip edge seal outer rim towards theinside part of shower door.NOTE:

13.

Trim Here

5mm

Trim Here

WingsInside ofShower door

1104523-T01-B

-7-

14. Prise drip edge seal off glass beside door edgeextrusion enough to slip drip seal mouldingunderneath. (Note drip seal moulding and retainerbracket are "handed").

Push drip seal firmly back onto glass and pull intocontact with door edge extrusion. Clamp in placeusing the bracket and powder coated No.6 screw.

Fit the other powder coated screw to the top hole inthe door edge extrusion.Discard unused seal & clamp.

14.

(

)

6

16. Using a spirit level plumb Door Assembly, 180

Posts and Return Panel.

16. 180

15. Fit handles following instructions with handle

package .

15.

Drip Seal

17. Remove screws on both sides of the 180 post. Fitbracket supplied. Note the bridge faces upwards.

If door alignment is incorrect, door will not functionproperly and further adjustments are necessary.

IMPORTANT: TEST THE OPENING AND CLOSINGOPERATION OF THE DOOR.

DO NOT PROCEED TO STEP 18 UNTIL DOOR ISOPERATING CORRECTLY.

17. 180 2

18

Bridge Faces Upwards

1104523-T01-B

-8-

18. Drill holes (with 2.7mm drill supplied) at top andbottom of each wall retainer and the 180 degreepost to secure door and return panel. Locate theholes in the 'V' groove 7mm from each end of theextrusions.

19. Fix door and returns in place using short screwssupplied. Fit screw caps and remove positioningtape.

18. 180 (

2.7 )

7 V

19.

Return Wall Retainer

180 Corner Post180

o

20. Position Return Panel PVC gaskets by pushing

outside leg into both Wall Retainer & 180 Posts. It

should snap into place. Now push the inside leg into

place.

O

20.PVC

Inside Shower

Outside Shower

Push outside leg

Push inside leg

21. Fit long seal to hinge edge of glass. Flap faces into

shower. Push down to butt against bottom seal.

Trim to top of glass.

21.

Bottom

Hinge

Hinge

Top

Butt Here

1104523-T01-B

-9-

22.a) 45b) 45

c)( )

d)

e) 24

22. SILICONE APPLICATION(a) Cut tip of SiliconeTube Nozzle at 45 angle.(b) Hold tube at 45 angle and push forward as sealant

fills the joint.(c) The surface of the sealant can be smoothed (before

surface dries) by using a finger dipped in smallquantity of water with one drop of washing-up liquidadded.

(d) Excess silicone should be removed immediatelywith a damp cloth.

(e) Allow the silicone 24 hours to cure before using theshower.

A-B-C- 100

180100

CAUTION: AVOID CONTACT WITH SKIN, EYES ANDMOUTH AND AVOID BREATHING VAPOUR. IF INEYES, IMMEDIATELY FLUSH WITH WATER. IFIRRITATION PERSISTS, SEEK MEDICALATTENTION. KEEP OUT OF REACH OF CHILDREN.

IMPORTANT: SILICONE SEALANT SHOULD BEAPPLIED TO ALL OUTSIDE JOINTS. DO NOT SEALFROM INSIDE.

Using sealant provided, seal:A - Full height between retainers and walls.B - Between bottom extrusions and receptor.C - Between the wall retainers and the return panels to

a height of 100mm. Also seal between 180 postsand door assembly and between 180 posts andreturn panels to a height of 100mm.

45o

5mm

A

C

10

0m

m

C

B

D- PVCPVC

D- Seal up to the PVC gasket joints between ReturnPanel & Corner Post and Return Panel & WallRetainer.

1104523-T01-B

-10-

24

E- 180

IMPORTANT: ALLOW 24 HOURS FOR SEALANTAND ADHESIVE TO CURE BEFORE USING THESHOWER.

E- On metallic finish shower, seal joint between 180degree Post and Magnetic Door Jamb.

CARE AND CLEANINGCARE AND CLEANING

Your Kohler Shower Enclosure will remain beautiful ifyou take care of it.Water conditions in various parts of the country willdetermine any extra cleaning attention you may have togive your new shower enclosure. A simple routine ofdaily care will keep your shower enclosure looking likenew.Kohler does not recommend the use of abrasivecleaners on any of its products. Harsh cleaners willdamage the metal or glass finish on your showerenclosre.Replace seas, when they show signs of wear, yellowingor are not watertight. Refer to the Kohler Service Partspage.

1104523-T01-B

SERVICE PARTS PAGE

ROUND CORNER PIVOT SHOWER DOORK-17220T-LS

VALENCIA

-11-

** Color code must be specified when ordering.

1093073Glass Curved 6mmClear

1104683Glass AC RTN CL

1108268Glass AC RTN CLWith LOGO

Q1121-*Rerurn WallRetainer 1.83m

Q1121-*Rerurn WallRetainer 1.83m

Q1127-*180 Post 1.83m180

Q1127-*180 Post 1.83m180

Q0030-*Door Jamb 1.79m Magnet Q0032-*

Door Jamb Plain 1.79m

Q2546-*Edge Cap Horiz 238mmQ2546-*

Edge Cap Horiz 238mm

Q2546-*Edge Cap Horiz 238mm

Q2546-*Edge Cap Horiz238mm

1061589-*Door Edge CapValencia New 1.773m

1081918-CPHandle MetalValencia 345mm

Q0038-*Sill Door L & R Curved

1108266-*Sill Door L & R Curved

1064581-*Valencia Installation Kit

Q37105GPVC "U" Gskt Grey 1782mm

Q37105GPVC "U" Gskt Grey 1782mm

Q37105GPVC "U" GsktGrey 1782mm

Q37105GPVC "U" GsktGrey 1782mm

1093043-*Valencia Hinge Assy.

Q634050Seal - Door Edge

Q36016-0Bracket 180 RH

-

Q360000Magnetic Strip 1.8m

Q3500-*Mould FrameCorner

1108413Screw,GB/T 845ST3.9x40

ST3.9x40

Q36015-0Bracket 180 Deg LH

-

1108383Screw,GB/T 845ST3.5x9

ST3.5x91108381Screw,GB/T 845ST3.5x7

ST3.5x7Q3540-*Moulding Screw Cap

1057064Anchor 6mm

1108382Screw,GB/T 845ST3.5x35

ST3.5x35

1108384Washer,GB97.1-85

4.3x 9x0.8

4.3x 9x0.8

Q3530-*Mould Trim Plug

Q634090Drip Edge Seal Curved

1104523-T01-B

SERVICE PARTS PAGE

ROUND CORNER PIVOT SHOWER DOORK-17220T-LS

VALENCIA

-12-

1093073

1081918-CP

1104683

1108268

Q1121-*

Q1127-*

Q0030-*

Q0032-*

Q2546-*

1061589-*

Glass Curved 6mm Clear

Handle Metal Valencia 345mm

Glass AC RTN CL

Glass AC RTN CL with Logo

Return Wall Retainer 1.83m

180 Post 1.83m 180

Door Jamb 1.79m Magnet

Door Jamb Plain 1.79m

Edge Cap Horiz 238mm

Door Edge Cap Valencia New 1.773m

P/N

1093044 Valencia Seal Strip Package Kit

Q0038-* Sill Door L & R Curved

1108266-* Sill Door L & R Curved

Q3800-* Molded Sill Plate

Q670001 Hinge Pad Valencia Inner

Q670002 Hinge Pad Valencia Outer

Q6700-CP Hinge Body Valencia Chrome

Q6701-NP Hinge Inner Valencia Nickle

Q356050 Molding Hinge Bush MK2

Q912320 Cap Screw S/S CSK M6X16mm

Q913000 Waved Roll Pin 5X30mm S/S

Q6710-CP Hinge Cover Kit Chrome (Top+Bottom) ( + )

Q360000 Magnetic Strip 1.8m

Q634090 Drip Edge Seal Curved

Q634050 Seal, Door Edge

Q37105G PVC "U" GSKT Grey 1782mm

Q371111 Drip Edge Seal CL. PVC VQR MK2

Q36015-0 Bracket 180 LH -

Q36016-0 Bracket 180 RH -

Q3601-0 Bracket 45 LH -

Q36011-0 Bracket 45 RH -

Q3500-* Mould Frame Corner

Q3530-* Mould Trim Plug

1108413 Screw, GB/T 845 ST3.9x40 ST3.9x40

1057064 Anchor 6mm

1108384 Washer, GB97.1-85 4.3x 9x0.8 4.3x 9x0.8

1108382 Screw, GB/T 845 ST3.5x35 ST3.5x35

1108383 Screw, GB/T 845 ST3.5x9 ST3.5x9

1108381 Screw, GB/T 845 ST3.5x7 ST3.5x7

Q3540-* Moulding Screw Cap

Q917003 Drill Bit 2.7mm

1064581-* Valencia Installation Kit

Valencia Hinge Assy1093043-*

Description

Note: Components marked in can only be ordered in whole pack.

/Color/Finish

SHP,0

SHP,0

SHP,0

SHP,0

SHP,0

SHP,0

SHP,0

1108416-*Sill Door Curved Package Kit17220

SHP,0

1093046 Valencia Bracket Package Kit

1093045-* Valencia Part Package Kit 11

O O

SHP,0

O O

1104523-T01-B