bel-ray recommendations cement v5 dh 6-4-14
DESCRIPTION
Complete lubrication guide for a cement plant from quarry to through finish grinding. Combines Bel-Ray, Royal Purple and United Petroleum lubricants under the Calumet Specialty unmbrella.TRANSCRIPT
CALUMET Lubricant Recommendations
for the Cement Industry
From Quarry to Packaging, CALUMET has the lubricants to keep your plant operating.
Product Recommendations for the Cement Industry
CALUMENT PRODUCT RECOMMENDATION SUMMARY
Application Top Tier Recommendations Mainline Recommendations
Diesel Motors Bel-Ray Synthetic Heavy Duty Diesel Engine Oil Quantum Hyperion Ultra Multigrade Engine Oil
Transmissions and Torque Converters
Royal Purple CMT Transmission Oil SAE 30 Quantum Hyperion TO-4 Fluid SAE 30
Automatic Transmission Fluid (Dexron/Mercon)
Quantum TS Global Synthetic Transmission Fluid Quantum T-3 Automatic Transmission Fluid
Final Drives and Differentials Royal Purple CMT Transmission Oil SAE 50 Quantum Hyperion TO-4 Fluid SAE 50
Final Drive and Differentials-GL-5 Type
Quantum Multipurpose Premium Gear Lubricant
Hydraulic Systems (see OEM Requirement)
Royal Purple CMT Transmission Oil SAE 10 Quantum Hyperion TO-4 Fluid SAE 10
Hydraulic System-Industrial Quantum 6000 AW Hydraulic Fluid Quantum AW Hydraulic Fluid
Hydraulic-Zinc Free Ashless Quantum ClearBlue Hydraulic Oil
Grease Points-5% Moly Molylube 5% Moly Extreme Pressure Grease AC Molylube 5% Moly Extreme Pressure Grease LC
Molylube Heavy Duty Auto Chassis Grease
Grease Points-General Greasing Molylube Extreme Pressure Grease Molylube 1% Moly Extreme Pressure Grease LC
Termalene Extreme Pressure Grease Termalene Extreme Pressure Grease LC
Grease Points-Crusher Bearings Molylube Extreme Pressure Grease Molylube 1% Moly Extreme Pressure Grease LC
Termalene Extreme Pressure Grease Termalene Extreme Pressure Grease LC
Blending Beds-Chain Lube Royal Purple Chain-Max CPL Cleaner, Lubricant and Protectant
Roller Press-Grease Lubricated Bearings
Molylube Extreme Pressure High Viscosity Grease 1000-2
Roller Press-Oil Lubricated Bearings
Bel-Ray Synthetic Gear Oil Royal Purple Synergy High Performance Gear Oil
Bel-Ray Royal Purple Quantum
Product Recommendations for the Cement Industry
CALUMENT PRODUCT RECOMMENDATION SUMMARY
Application Top Tier Recommendations Mainline Recommendations
Vertical Mills-Grinding Rollers No-Tox Syntex Food Grade Synthetic PAG Oil Bel-Ray Synthetic Gear Oil
Royal Purple Synergy High Performance Gear Oil
Vertical Mill-Air Separator Bearings
Molylube Extreme Pressure Grease Molylube 1% Moly Extreme Pressure Grease LC
Termalene Extreme Pressure Grease Termalene Extreme Pressure Grease LC
Vertical Mill-Air Separator Drive Bel-Ray Synthetic Gear Oil Raylene Extreme Pressure Lubricant
Royal Purple Synergy High Performance Gear Oil
Vertical Mill-Hydraulics (where applicable)
Quantum 6000 AW Hydraulic Fluid Quantum AW Hydraulic Fluid
Horizontal Mill-Gearbox Bel-Ray Synthetic Gear Oil Raylene Extreme Pressure Lubricant
Royal Purple Synergy High Performance Gear Oil
Horizontal Mill-Trunnion Bearings Bel-Ray Synthetic Gear Oil Raylene Extreme Pressure Lubricant
Royal Purple Synergy High Performance Gear Oil
Horizontal Mill-Girth Gear and Pinions
Bel-Ray Clear Gear Lubricant Molylube Mill Gear Grease
Kiln-Gearbox Bel-Ray Synthetic Gear Oil Raylene Extreme Pressure Lubricant
Royal Purple Synergy High Performance Gear Oil
Kiln-Girth Gear and Pinions Bel-Ray Clear Gear Lubricant Molylube Mill Gear Grease
Kiln-Support Rollers Bel-Ray Synthetic Gear Oil Royal Purple Synergy High Performance Gear Oil
Kiln-Riding Ring (tire/tyre) Support Pads and Retainer Blocks
Molylube Water Based Dry Film Lubricant
Traveler Grate and Clinker Cooler
Termalene Extreme Pressure Grease Termalene Extreme Pressure Grease LC
Traveler Grate and Cooler-Gear Box
Bel-Ray Synthetic Gear Oil Royal Purple Synergy High Performance Gear Oil
Bel-Ray Royal Purple Quantum
Product Recommendations for the Cement Industry
GENERAL CATALOGUE OF
PRODUCTS & DESCRIPTIONS
Product Recommendations for the Cement Industry
PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE
Quarry-Mobile Equipment (trucks, loaders, dozers, drills, etc.)
Diesel Motors
Bel-Ray Synthetic Heavy Duty Diesel Engine Oil
Top Tier full synthetic SAE 15W-40 engine oil. APY CI-4 Plus/SL for mixed fleets. Meets Caterpillar ECF-1-a and ECF-2. The chemically stable synthetic base fluids and additive system can result in significant drain interval extensions.
Bel-Ray Heavy Duty Diesel Engine Oil
Top Tier mineral oil based engine oil. API CI-4/SL for mixed fleets. Chemical boosters increase load carrying capabilities and wear protection. Available in SAE 10W-30 and 15W-40 grades.
Quantum Hyperion Ultra Multigrade Engine Oil
Mainline diesel engine oil. API CJ-4.SM for mixed fleets. Exceptional value. Available in SAE 10W-30 and 15W-40 grades.
Royal Purple CMT Transmission Oil SAE 30 Top Tier full synthetic TO-4 fluid. The chemically sta-ble synthetic base fluids and additive system can yield significant drain interval extensions.
Transmissions and Converters
Quantum Hyperion TO-4 Fluid SAE 30 Mainline mineral oil based TO-4 fluid. Exceptional value
Quantum TS Global Synthetic Transmission Fluid Top Tier full synthetic transmission fluid. For use where GM Dexron®-III (H) or Ford Mercon® ATF are specified.
Quantum T-3 Automatic Transmission Fluid Mainline mineral oil based transmission fluid. For use where GM Dexron®-III (H) or Ford Mercon® ATF are specified. Exceptional value.
Product Recommendations for the Cement Industry
PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE
Quarry-Mobile Equipment (trucks, loaders, dozers, drills, etc.)
Hydraulics
Royal Purple CMT Transmission Oil SAE 10
Top Tier full synthetic TO-4 fluid. For use in hydraulic systems where TO-4 fluids are specified. The chemically stable synthetic base fluids and additive system can yield significant drain interval extensions.
Quantum Hyperion TO-4 Fluid SAE 10 Mainline mineral oil based TO-4 fluid. For use in hydraulic systems where TO-4 fluids are specified. Exceptional value
Quantum T-3 Automatic Transmission Fluid Mainline mineral oil based transmission fluid. For use in hydraulic systems where GM Dexron®-III (H) or Ford Mercon® ATF are specified.
Quantum ClearBlue Hydraulic Oil Top Tier mineral oil based hydraulic oil. 6000 hour service based on ASTM D943 performance with a zinc-free adpack.
Quantum 6000 AW Hydraulic Fluid Top Tier mineral oil based hydraulic oil. Contains the standard zinc based adpack. Exceptional service life of 6000 hours based on ASTM D943 performance.
Quantum AW Hydraulic Oil Mainline mineral oil based hydraulic fluid. 3000 hour service life based on ASTM D943 performance.
Royal Purple CMT Transmission Oil SAE 50 Top Tier full synthetic TO-4 fluid. The chemically stable synthetic base fluids and additive system can yield significant drain interval extensions.
Final Drives and Differentials
Bel-Ray Transmission Oil TO-4 SAE 50 or 60 Top Tier mineral oil based TO-4 fluid. Exceptional load carrying capabilities for extended gear and bearing life.
Quantum Hyperion TO-4 Fluid SAE 50 Mainline mineral oil based TO-4 fluid. Exceptional value
Quantum Multipurpose Premium Gear Lubricant Mainline gear oil. For use where API GL-5 type oils are specified. SAE 85-140 is suitable for use in limited slip service. SAE 80W-90 is available with limited slip capa-bilities on request.
Product Recommendations for the Cement Industry
PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE
Quarry-Mobile Equipment (trucks, loaders, dozers, drills, etc.)
Grease Points—5% Moly Greases
Molylube 5% Moly Extreme Pressure Grease AC
Top Tier mineral oil based aluminum complex grease. Exceptional load carrying capability maximizes component protection and service life. Contains 5% molybdenum disulfide as required by many OEM’s. ASTM D2596 Weld Load is 800 kilograms and Load Wear Index is 135 kilograms.
Molylube 5% Moly Extreme Pressure Grease LC
Top Tier mineral oil based lithium complex grease. Excellent load carrying capability maximizes component protection and service life. Contains 5% molybdenum disulfide as required by many OEM’s. ASTM D2596 Weld Load is 800 kilograms and Load Wear Index is 92 kilograms.
Molylube Heavy Duty Auto-Chassis Grease
Mainline mineral oil based aluminum complex grease. Superior load carrying capability provides superior component protection. Contains 5% molybdenum di-sulfide as required by many OEM’s. Carries a Terex Unit Rig T-5124 chassis lubricant approval.
Molylube Extreme Pressure Grease AC Top Tier mineral oil based aluminum complex grease with 1% molybdenum disulfide. Excellent load carrying capabilities.
Grease Points—General Greasing
Molylube 1% Moly Extreme Pressure Grease LC Top Tier mineral oil based lithium complex grease with 1% molybdenum disulfide. Excellent load carrying capabilities.
Termalene Extreme Pressure Grease Mainline mineral oil based aluminum complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Termalene Extreme Pressure Grease LC Mainline mineral oil based lithium complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Product Recommendations for the Cement Industry
PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE
Crusher
Molylube Extreme Pressure Grease AC
Top Tier mineral oil based aluminum complex grease with 1% molybdenum disulfide. Excellent load carrying capabilities.
Bearings
Molylube 1% Moly Extreme Pressure Grease LC
Top Tier mineral oil based lithium complex grease with 1% molybdenum disulfide. Excellent load carrying capabilities.
Termalene Extreme Pressure Grease
Mainline mineral oil based aluminum complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Termalene Extreme Pressure Grease LC
Mainline mineral oil based lithium complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Blending Beds
Conveyor Chains
Bel-Ray 6 in 1 Multipurpose Lubricant
Top Tier multipurpose lubricant with high level load carrying capability. Excellent chain cleaning capability. Excellent penetration for maximum protection of chain pins, bushings and side bars. Can be manually spayed or applied by automatic system.
Royal Purple Max-Chain
Top Tier dry film type chain lubricant. After application the product penetrates to pins, bushings and side bars. It dries to a non-tacky and waxy protective film. Internal and external chain surfaces are protected against abrasion and corrosion.
CPL Cleaner Lubricant and Preservative
Mainline multipurpose product that cleans, lubricates and protects. Higher Flash Point than Bel-Ray 6 in 1 Multipurpose Lubricant. Can be manually sprayed or applied by automatic system.
Product Recommendations for the Cement Industry
PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE
Raw Material Preparation Roller Press and Mills (includes coal mills)
Roller Press-Grease Lubricated Bearings Molylube Extreme Pressure High Viscosity Grease
1000-2
Top Tier mineral oil based aluminum complex grease. Exceptional load carrying capabilities. High base oil viscosity provide maximum bearing retention and sealing against cement dust infiltration.
Roller Press-Oil Lubricated Bearings Bel-Ray Synthetic Gear Oil
Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection.
Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.
Raylene Extreme Pressure Lubricant Top Tier mineral oil based gear oil. Excellent load carrying capability.
Product Recommendations for the Cement Industry
PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE
Raw Material Preparation and Coal Mills
Vertical Mills-Grinding Rollers
No-Tox Syntex Food Grade Synthetic PAG Oil
Top Tier synthetic gear lubricant based on PAG fluid technology. Exceptional component protection. ISO VG 680 and 1000 are typically used to lubricate these bearings.
Bel-Ray Synthetic Gear Oil
Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection. ISO VG 680 and 1000 are typically used to lubricate these bearings.
Royal Purple Synergy High Performance Gear Oil
Mainline synthetic gear oil. Exceptional value. ISO VG 680 and 1000 are typically used to lubricate these bearings.
Vertical Mill-Air Separator Bearings Termalene Extreme Pressure Grease
Mainline mineral oil based aluminum complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Termalene Extreme Pressure Grease LC Mainline mineral oil based lithium complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Vertical Mill-Air Separator Drive
Bel-Ray Synthetic Gear Oil
Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection.
Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.
Raylene Extreme Pressure Lubricant Top Tier mineral oil based gear oil. Excellent load carrying capability.
Quantum 6000 AW Hydraulic Fluid Top Tier mineral oil based hydraulic oil. Contains the standard zinc based adpack. Exceptional service life of 6000 hours based on ASTM D943 performance.
Vertical Mill-Roller Hydraulic Load System
Quantum AW Hydraulic Oil Mainline mineral oil based hydraulic fluid. 3000 hour service life based on ASTM D943 performance.
Product Recommendations for the Cement Industry
PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE
Raw Material Preparation and Coal Mills
Horizontal Mills-Gearbox
Bel-Ray Synthetic Gear Oil
Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection.
Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.
Raylene Extreme Pressure Lubricant Top Tier mineral oil based gear oil. Excellent load carrying capability.
Horizontal Mills-Trunnion Bearings Bel-Ray Synthetic Gear Oil
Mainline mineral oil based aluminum complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.
Raylene Extreme Pressure Lubricant Top Tier mineral oil based gear oil. Excellent load carrying capability.
Horizontal Mill-Girth Gear and Pinions
Bel-Ray Clear Gear Lubricant
Top Tier Very High Viscosity full synthetic open gear lubricant. Completely clear film for easy tooth inspections. Spent lubricant readily drains to a collection drum for disposal. Metso and Outotec approved.
Molylube Mill Gear Grease
Top Tier mineral oil based aluminum complex grease type open gear lubricant. Exceptional load carrying capabilities. Spent lubricant readily drains to a collection drum for disposal.
Molylube Running In Compound
Gear compound to smooth gear teeth maximizing con-tact pattern and minimizing contact pressure. Smooths high spots across the gear face which causes local hot spots and uneven tooth temperature.
Horizontal Mill-Girth Gear and Pinion Service Products
Molylube Repair Compound An aggressive lapping abrasive to smooth severe rough spots on gear teeth. Applied manually and very locally. Not a service or running in compound
Product Recommendations for the Cement Industry
PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE
Kiln (calcining or cooking)
Kiln-Gearbox
Bel-Ray Synthetic Gear Oil
Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection.
Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.
Kiln-Girth Gear and Pinions
Bel-Ray Clear Gear Lubricant
Top Tier Very High Viscosity full synthetic open gear lubricant. Completely clear film for easy tooth inspections. Spent lubricant readily drains to a collection drum for disposal. Metso and Outotec approved.
Molylube Mill Gear Grease
Top Tier mineral oil based aluminum complex grease type open gear lubricant. Exceptional load carrying capabilities. Spent lubricant readily drains to a collection drum for disposal.
Kiln-Support Rollers Bel-Ray Synthetic Gear Oil
Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection.
Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.
Riding Ring (tire/tyre)-Support Pads and Retainer Blocks
Molylube Water Based Dry Film Lubricant
Molybdenum disulfide and graphite in an aqueous carrier/binder. Water based carrier fluid is fireproof. Apply by spray which can be applied from a distance protecting workers from kiln heat and the dangerous rotating, high load components. Can be diluted with additional water.
Product Recommendations for the Cement Industry
PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE
Clinker Cooler and Roller Press
Traveler Grate and Cooler-Fan Bearings Termalene Extreme Pressure Grease
Mainline mineral oil based aluminum complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Termalene Extreme Pressure Grease LC Mainline mineral oil based lithium complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Traveler Grate and Cooler-Gearbox Bel-Ray Synthetic Gear Oil
Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection.
Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.
Raylene Extreme Pressure Lubricant Top Tier mineral oil based gear oil. Excellent load carrying capability.
Roller Press-Grease Lubricated Bearings Molylube Extreme Pressure High Viscosity Grease
1000-2
Top Tier mineral oil based aluminum complex grease. Exceptional load carrying capabilities. High base oil viscosity provide maximum bearing retention and sealing against cement dust infiltration.
Bel-Ray Synthetic Gear Oil Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection.
Roller Press-Oil Lubricated Bearings
Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.
Raylene Extreme Pressure Lubricant Top Tier mineral oil based gear oil. Excellent load carrying capability.
Product Recommendations for the Cement Industry
PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE
Cement Finishing Mills
Vertical Mills-Grinding Rollers
No-Tox Syntex Food Grade Synthetic PAG Oil
Top Tier synthetic gear lubricant based on PAG fluid technology. Exceptional component protection. ISO VG 680 and 1000 are typically used to lubricate these bearings.
Bel-Ray Synthetic Gear Oil
Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection. ISO VG 680 and 1000 are typically used to lubricate these bearings.
Royal Purple Synergy High Performance Gear Oil
Mainline synthetic gear oil. Exceptional value. ISO VG 680 and 1000 are typically used to lubricate these bearings.
Vertical Mill-Air Separator Bearings Termalene Extreme Pressure Grease
Mainline mineral oil based aluminum complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Termalene Extreme Pressure Grease LC Mainline mineral oil based lithium complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Vertical Mill-Air Separator Drive
Bel-Ray Synthetic Gear Oil
Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection.
Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.
Raylene Extreme Pressure Lubricant Top Tier mineral oil based gear oil. Excellent load carrying capability.
Quantum 6000 AW Hydraulic Fluid Top Tier mineral oil based hydraulic oil. Contains the standard zinc based adpack. Exceptional service life of 6000 hours based on ASTM D943 performance.
Vertical Mill-Roller Hydraulic Load System
Quantum AW Hydraulic Oil Mainline mineral oil based hydraulic fluid. 3000 hour service life based on ASTM D943 performance.
Product Recommendations for the Cement Industry
PROCESS MACHINERY CALUMET PRODUCT CALUMENT ADVANTAGE
Cement Finishing Mills
Horizontal Mills-Gearbox
Bel-Ray Synthetic Gear Oil
Top Tier gear lubricant based on PAO and ester technology. Exceptional load carrying capability combined with micropitting protection.
Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.
Raylene Extreme Pressure Lubricant Top Tier mineral oil based gear oil. Excellent load carrying capability.
Horizontal Mills-Trunnion Bearings Bel-Ray Synthetic Gear Oil
Mainline mineral oil based aluminum complex grease. Moderate load carrying capabilities. An excellent option for general purpose plant greasing.
Royal Purple Synergy High Performance Gear Oil Mainline synthetic gear oil. Exceptional value.
Raylene Extreme Pressure Lubricant Top Tier mineral oil based gear oil. Excellent load carrying capability.
Horizontal Mill-Girth Gear and Pinions
Bel-Ray Clear Gear Lubricant
Top Tier Very High Viscosity full synthetic open gear lubricant. Completely clear film for easy tooth inspections. Spent lubricant readily drains to a collection drum for disposal. Metso and Outotec approved.
Molylube Mill Gear Grease
Top Tier mineral oil based aluminum complex grease type open gear lubricant. Exceptional load carrying capabilities. Spent lubricant readily drains to a collection drum for disposal.
Molylube Running In Compound
Gear compound to smooth gear teeth maximizing contact pattern and minimizing contact pressure. Smooths high spots across the gear face which causes local hot spots and uneven tooth temperature.
Horizontal Mill-Girth Gear and Pinion Service Products
Molylube Repair Compound An aggressive lapping abrasive to smooth severe rough spots on gear teeth. Applied manually and very locally. Not a service or running in compound