belt conveyor installation & maintenance manual cards and catalogues/belt... · 2019-04-16 ·...

ModularAssembly Technology

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Modular Assembly Technology Co.,Ltd.

Belt Conveyor Installation & Maintenance Manual


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CONTENTS

B1100 Page2-4

Installation Instruction

Page1

Page5-7

Page8-10

Page11-13

Page14-16

Page17-19

Page20-22

Page23-25

Page26

B1200

B2100

B2200

B3100

B3200

Guardrail

Summary of Standard Belt Conveyor

Support Stand

Motor

Page27-28

Adjustment and Maintenance

Adjustment

Maintenance Page29

1


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Page1

Reference List

Conveyor Type Drive Model

End Drive

Center Drive

Conveyor Length

(mm)

Conveyor Width

(mm)

Max. Load Capacity

(kg)

Max. Belt Speed

(m/min)

B1100 40

B1200 40 40

B2100 40 40

B2200 50 40

50 40

120 40

End Drive

Center Drive

End Drive

Center Drive

Summary of Standard Belt Conveyor

Guardrail

Support StandBelt

Control Box

Motor


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1M4X20

6Nm 2M6X8

8Nm

2 x6

B

A

1 x16

B1100

A Join the section parts together according to the drawing if the conveyor is made of two or more section parts which are delivered separately.

B Slide the belt sideways onto the conveyor body after assembled section parts.

2Page2


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B1100

1M6X16

8Nm 2M8X16

13Nm 3M6X12

8Nm

3 x4

1 x4

2 x4

C

C Reverse the conveyor and attach the drive unit to the conveyor body after the drive unit assembled according to the drawing.

3Page3


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B1100

1M8X20

13Nm

2M6X8

8Nm 4M6X30

8Nm

3M8X60

13Nm 5M6X12

8NmD Attach the motor to the mounting plate, then assemble the flat head screws and the chain wheel according to figure.

E Attach the drive unit to the conveyor body and then join the chains together according to figure.

F Mount the chain wheel cover on the drive unit according to figure.

G

F

D

E

5 x3

3 x4

4 x3

2 x2

1 x2

G For B1100 belt conveyor, adjust the belt tensioning and tracking by fastening or loosening the screw , where the tensioning bolt is located.B1100

4Page4

Lb=2L+54mmL---Conveyor Length (mm)Lb---Belt Length (mm)

L


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B1200

1M4X20

6Nm

2M6X8

8Nm 3M6X12

8Nm

2 x8

3 x4

1 x16

B

C A



C Mount the idler pulley on the conveyor body.

5Page5


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B1200

1 x4

3 x4

2 x4

4 x4

5 x4

D

ED The drive unit of B1200 belt conveyor has already been assembledbefore delivery. Please follow this installation manual for cleaning or maintenance operations.B1200

E Mount the drive unit on the conveyor, and insert the drive pulley into the drive unit, then join the chains together according to figure.

1M6X16

8Nm

2M6X15

8NmSW6 4

M6X128Nm

3M6X12

8Nm 5M6X8

8Nm

6Page6


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B1200

1M6X12

8Nm

F For B1200 conveyor, adjust the belt tensioning by fastening or loosening the screw , where the tensioning bolts are located. Adjust the belt tracking at the end of the conveyor where the adjusting device is located.B1200

G Mount the chain wheel cover on both sides of the drive unit according to figure.

7Page7

G

F

1 x8

L---Conveyor Length (mm)Lb---Belt Length (mm)

L

3M8X30

13Nm2M8X80

13Nm

2 x2

3 x2


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B2100

1M6X8

8Nm

2M6X10

8Nm


B Slide the belt sideways onto the conveyor body as arrow indicated after assembled section parts.

8Page8

1 x32

2 x2

A

B


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B2100

1M6X20

8Nm 2M8X10

13Nm

1 x2

2 x8

C

C

C Reverse the conveyor and insert the end pulley into the belt as arrow indicated. Then install the tensioning bolt . After assembly, attach the idler pulley to the conveyor body.

9Page9


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B2100

1M6X60

8Nm

2M6X10

8Nm

3M6X12

8Nm

D

E

F

G

D Attach the motor to the conveyor body according to figure.

E Join the chains together according to figure.

F For B2100 belt conveyor, adjust the belt tensioning and tracking by fastening or loosening the screw , where the tensioning bolt is located.B2100

G Mount the chain wheel cover on the drive unit according to figure.

1 x3

2 x33 x6

10Page10


L


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B2200

1M6X8

8Nm

2M6X10

8Nm 3M8X10

13Nm

1 x32

3 x8

2 x2

A

B

C

A Join the section parts together according to the drawing if the conveyor ismade of two or more section parts which are delivered separately.


C Attach the idler pulley to the conveyor body.

11Page11


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B2200

2 x8

3 x2

1 x6

4 x4

5 x2

D

E

1M6X12

8Nm

2M6X12

8NmSW8 4

M6X108Nm

3M6X12

8Nm 5M6X8

8Nm

D The drive unit of B2200 belt conveyor has already been assembled before delivery.Please follow this installation manual for cleaning or maintenance operations.B2200

E Mount the drive unit on the conveyor body and insert the drive pulley into the drive unit.

12Page12


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B2200

Belt Conveyor

1M6X10

8Nm 3M8X30

13Nm

2M8X80

13Nm 4M6X60

8Nm

1 x8

4 x4

F

G

H

I

2 x2

3 x2

F Join the chains together according to figure.

G By fastening or loosening the screw , adjust the belt tensioning and tracking where the tensioning bolts are located.

H Mount the chain wheel cover on both sides of the drive unit.

13Page13


L


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A

B

B

1M8X12

13Nm

2M8X10

13Nm

2 x2

1 x32



14Page14


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1 x2

2 x8

C

C

1M8X20

13Nm 2M8X10

13Nm

C Reverse the conveyor and insert the end pulley into the belt as arrow indicated.Then install the tensioning bolt . After assembly, attach the idler pulley to the conveyor body.

15Page15


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1M8X65

13Nm 2M6X10

8Nm 3M8X16

13Nm

1 x3

3 x6

2 x3

E

GD

F

D Attach the motor to the conveyor body according to figure.

E Join the chains together according to figure.

F loosening the screw , where the tensioning bolt is located.

G Mount the chain wheel cover on the drive unit.

16Page16


L


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C Attach the idler pulley to the conveyor body.

17Page17

1M8X12

13Nm 2M8X10

13Nm 3M8X10

13Nm

1 x32

A

B

C

2 x2

3 x8


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2 x4

1 x6

3 x2

D

E

E Fixed the drive unit onto the conveyor body and then place the drive pulley into the drive unit.

18Page18

1M8X20

13Nm 2M6X10

8Nm 3M6X8

8Nm

D assembled before delivery. Please follow this installation manual for cleaning or maintenance operations.


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1 x8

4 x42 x2

3 x2

H

F

G

F Join the chains together according to figure.

G Adjust the belt tensioning and tracking, by fastening or loosening the screw , where the tensioning bolts are located.

H Mount the chain wheel cover on both sides of the conveyor.

19Page19

1M6X10

8Nm 3M8X50

13Nm

2M8X80

13Nm 4M8X65

13Nm


L

G


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Guardrail

20Page20

P1 P1 Guardrail

The guardrails of B1100 and B1200 are integrated on their supporting plate, please refer to the installation instruction of B1100 and B1200 belt conveyors.B1100/B1200 P1 B1100 B1200

B1100/B1200

B2100/B2200


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Guardrail

21Page21

P2 P2 Guardrail

B1100/B1200

B2100/B2200


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Guardrail

22Page22

B1100/B1200

B2100/B2200


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Support Stand

S1- : S1-Fixed Angle

23Page23

B1100/B1200

B2100/B2200


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Support Stand

24Page24

S2- : ±15ºS2-Adjustable Angle:

B1100/B1200

B2100/B2200


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Support Stand

25Page25

: ±120mm ±15ºAdjustable Height: ±120mm height adjustment and ±15º angle adjustment.

Adjust the conveyor height by rotating the hand lever according to the arrow.The way of installation is the same as the S2 support stand. Please refer to S2 installation.

S2 S2


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(N·m)0.5

50Hz

rotating speed

use boundary

60Hzuse boundary

0.4

0.2

0.1

00 500 1000 1500 1800

50Hz 60Hz

(min ) -1

( ) 60%

M

MN

MN

n 1.4xn base base 01651BXX

Mmax

2

1

00 N

High start frequency

With flywheel Z of high inertia Z

Adjusting range >20>20

Low speed or static state reaches the normal output torque

Working frequency of long-term under 25Hz25Hz

SEW、NORD 50Hz±25Hz 25Hz 25Hz

The motor proposed are SEW and NORD which could use frequency controller,and the recommended frequency should be more than 25HZ for Motor of 50HZ. Otherwise, a forced-cooling fan is needed to achieve the best performance of the motor.

Important Note: Optimum running speed should be at more than 60% of the speed range. If low speed is needed, it is better to change the gear head with a larger reduction ratio or to apply a forced-cooling fan to maintain the best performance of the motor.

The use boundary of variable speed motor

The graph shows the allowed torque should be within the range of the shaded area. If the motor is used at torque value outside this range, it could either cause themotor loss due to operating temperature rise or cause the gear tooth broken oretc. So please be aware of that to avoid such use.

=Rated torque of the motor

Mmax =Maximum torque of the motor

Mbase =Rated speed (transition speed) of the motor

1 =With integrated cooling

2 =With forced cooling

=Maximum torque

( 60W )Instruction for small motor with speed controller (Example of Output 60W)

Motor

26Page26

Motor speed vs. Torque


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2(1) (2)

()

(4) ()

(5)

Initial Operation Notice: When the conveyor is assembled and electric wires are connected based on the motor instruction attached, before connecting to the power, check the alignment between end pulley and idler pulley first. Then turn on the switch, check if the belt movement direction towards the drive shaft, if so, test the conveyor for 2 hours. During the test, please note the following points:1. Check if there is no noise from each parts. 2. Check if the roller and the idler pulley on both sides are running smoothly, and if they are properly fixed.

position of tensioning bolt, please refer to the installation manual of each conveyor) till the conveyor is in straight running condition.4. Check if the tensioning is properly (Tense the conveyor according to the instructions. Run the conveyor, touch the conveyor surface till you feel a certain elasticity without tightness and with no slippage. If so, tensioning works propertly).5. Check if the electronic control unit is running correctly, the buttons are flexible and stable. The conveyor belt may still tracking incorrectly due to large impact, so after transportation or relocation, it is needed to adjust the tracking and to test it. When a new belt comes into uses, the internal stress will be released with continuous operation. The stress release will takes around one month, and the belt tracking problem would occur during this process. So when a new belt comes into uses, the belt conveyor needs to be properly adjusted. If the tracking is still incorrect after one week of running, a second adjustment must be made. A third adjustment could be needed after one month of running.

Adjustment

27Page27


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Adjustment

28Page28

Belt Tracking Adjustment

Twist the tensioning bolt clockwisely on the side of conveyor which the belt is tracking towards, the center distance will be increased and the belt will be tracking to opposite side. Adjust the tensioning device on both sides and repeat this adjustment until the belt tracks in the center of the conveyor. (Note: Conveyor will operate within a limited scope and it will be regarded as tracking correctly without touching the side beam.)

( :)

There are four tensioning devices for center drive conveyors, and three devices for end drive conveyors.

For center drive conveyor, adjusting the tensioning pulley will give the same result as adjusting the end pulley.So when adjusting the tensioning pulley, it is necessary to keep the alignment of the tensioning pulley.The tracking adjustment also can be realized by adjusting the alignment of the tensioning pulley.


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Possible Reasons SolutionsTroubleshooting

Noise from the conveyor

Conveyor stop running

Belt slipping

Motor or chain damaged

Debris inside the belt and pulley

Pulley bearing damaged

Motor Problem

Control device damaged

Power is not connected well

Belt aging and showing deformations

Belt stress releasing

Belt relocated or under impact

Belt loosen

Overloaded

Belt tracking incorrectly

Check where the noise comes from and replace the

Changing the motor and control device.

Check if the power is connected.

Adjust the tensioning bolt or replace the belt.

Check if the conveyor is overloaded according to

Adjust or replace belt.

the technical data indicated on our catalogue.

damaged parts.

Maintenance

Troubleshooting and Solutions

29Page29

Maintenance Item

Belt Cleaning

Belt Conveyor Cleaning

Belt Conveyor Running Condition

Maintenance Cycle

Every Operation

Monthly

Usually

Maintenance Method

Remove the dust from the belt surface.

Remove the dust and debris located inside the pulley and belt.

Check if the belt conveyor tracking incorrectly, if so, do the adjustments according to the instructions.


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1.

2.

1. Remove the oil and dust to avoid the belt running incorrectly before installing the belt. When cleaning the belt, please avoid using dissolvant such as gasoline, kerosene, strong acid and alkali etc. The neutral detergent is recommended. 2. When the conveyor is running, keep the belt clean and avoid the direct sunlight or rain leaching, avoid touching with organic solvent such as acid, alkali and oil. Otherwise the belt surface function will be influenced.

conveyor.

Maintenance Notice:

Modular Conveyor System /Headquarters

: Add.: Haiwan Industrial Area, Economic Development Zone of Pulandian, Dalian, Liaoning Province, China

/P.C.: 116200/Tel: +86 (41/Fax: +86 (41

/Email: [email protected]/Website: www.moduasm.com

/International Department/Tel: +86 (41

+86 (41/Fax: +86 (41

/Email: [email protected]/Website:www.moduasm.com

/Suzhou Branch :

Road, Suzhou, Jiangsu Province, China/P.C.: 215000

/Email: [email protected]/Website: www.moduasm.com

/Shenzhen Office :

Add.: Room 1006, 10th Floor, Minde Building, No. 2 Minde Road, Minzhi Street, Longhua New District, Shenzhen, Guangdong Province, China

/P.C./Email: [email protected]

/Website: www.moduasm.com

We reserve the right to update our product specifications and improve the production process without any notice and obligations, please refer to the our latest catalogues from our website or contact us at [email protected].

belt conveyor installation & maintenance manual cards and catalogues/belt... · 2019-04-16 ·...

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