belt driven propeller fans
TRANSCRIPT
Model K
Belt DrivenPropeller Fans
PropMasterTM
Belt DrivenPropeller Fans
Service
SYMBOLQUALITYOF
Blow you Away!that will
Qualityand
Industry LeadershipFounded in 1938, Acme Engineering and ManufacturingCorporation is known worldwide as a leader in the manufacture of fans, blowers, and ventilation equipment.Acme’s growth over the past half century is a tribute to superior quality, customer loyalty, and dedicated employeesand sales representatives.
Today, from its headquarters in Muskogee, Oklahoma, Acmeserves customers worldwide with high quality air movementand control products.
ManufacturingWith approximately 350,000 square feet of manufacturingspace, Acme produces one of the broadest lines of air moving equipment in the industry. State-of-the-art manufacturing equipment and a well trained, experiencedworkforce is the key to Acme’s timely delivery of quality air moving products.
EngineeringThe Acme Research and Engineering Center operates bothair and sound laboratories. The Center houses four wind tunnels with a data acquisition system, a reverberant soundroom with the latest sound analyzer equipment, and astructural laboratory for stress and vibration analysis.Solid modeling, and finite element analysis support product research and development. The Center also houses a fully equipped prototype facility enabling Acme todevelop and introduce new products to the market in theshortest time possible.
Sales & ServiceA factory trained, knowledgeable sales organizationaddresses the needs of many diverse and distinct markets. Customers around the world are serviced by acomplete system of sales representatives, equipment distributors and local dealers supported by nationwide distribution centers and backed by a staff of sales andmarketing professionals.
QualityA highly trained engineering and production staff set thestandard for dependable, quality air moving products. Byusing the latest computer techniques for research anddesign, and rigorous quality control standards Acme canoffer one of the best warranty programs in the industry. Ourexclusive 2/5 year limited warranty provides our customerswith confidence…Year After Year.
FANtastic!®
FANtastic!® was the industry’s first Windows® based fanselection program. This customer friendly software allows theuser to select the correct Acme fan for the application and toprint performance curves, submittal drawings, and productspecifications quickly and easily. Submittal drawings areseamlessly integrated into AutoCAD.
FAST Ship ProgramAcme stocks a variety of fans and air moving equipmentavailable at strategic locations around the country for immediate shipment. Our FAST program, gives you a choiceof Next Day or 10 Day shipment on selected products.
Year After Year ConfidenceAcme stands behind every piece of equipment wemake…period! To prove it, we offer a 2 Year ComprehensiveWarranty on every product and a 5 Year Bearing and ShaftWarranty on our exclusive duplex split pillow block bearingsand shaft. Year after Year…Acme’s Warranty Provides Confidence.
Call Us TodayACME Engineering and Manufacturing CorporationBox 978, Muskogee, Oklahoma 74402918.682.7791Fax 918.682.0134www.acmefan.com
working cover.qxd 3/12/02 11:53 AM Page 2
Page 3 Acme Engineering & Manufacturing Corporation
CONSTRUCTION FEATURES
For those air moving applications demanding unusualruggedness and stable performance at higher static pressures.
FRAMEAll welded construction. Deep rolled streamlined orifice for most efficient performance. Panel section of 42" thru 72" sizesreinforced with angle frame. Heavy wall steel tubing for greatest structural strength. Designed to operate in any position.
HEAVY-DUTY ALUMINUM PROPELLERCircular-arc blades provide higher air flow capacity andsmoother operation. Blades heavily reinforced. Propellerprecision balanced on corrosion resistant coated shaft. Steelpropeller available as option.
BEARINGSSelf-aligning unitary pillow-blockball bearings sized for highoverload capacity and longtrouble free operation.Pre-lubricated and double sealed requiring a minimum amount ofmaintenance.
MOTORContinuous duty type, shielded ball bearings. Mounted on railsfor convenient belt adjustment. K fans should operate at 104º�F (40º�C) or less ambient temperature.
DRIVEAll fans furnished with heavy-duty static frequency oil and heatresistant V belts. Drives are 1 or 2 belt combinations depending on horsepower. Sheaves constructed of cast iron.
STANDARD FINISHAn acrylic epoxy is standard on the frame and orifice of all Kfans and is optional on the aluminum propeller. It is amulti-purpose finish that provides resistance to many chemicalsand corrosive agents. Metal surfaces are prepared prior topainting by an icon phosphate process (size 72 has a vinylwash primer) for rust protection and bonding of the paint to thebase metal.
ACRYLIC EPOXY COATINGAcrylic Epoxy finish is the standard finish for all K fans. Metalsurfaces are prepared prior to painting by an iron phosphateprocess (72" has a vinyl wash primer).
All fans factory tested and shipped fully assembled.
WARNING! DO NOT use in HAZARDOUSENVIRONMENTS where fan’s electrical system couldprovide ignition to combustible or flammable materials,unless unit is specifically built for hazardous environments.
Model K Series
Construction Features . . . 3
Optional Accessories . . . 4
Dimensions . . . . . . . . . 5
Typical Specifications . . . 6
Optional Coatings . . . . . 6
Performance Data . . . . . 7
Weights . . . . . . . . . . . 7
TABLE OF CONTENTS
LICENSED RATINGS FOR SOUND AND AIRAcme Engineering & Manufacturing Corp. certifiesthat the PROPMASTER®� fans shown herein arelicensed to bear the AMCA seal. The ratings shownare based on tests and procedures performed inaccordance with AMCA Publication 211 and AMCAPublication 311 and comply with the requirements of the AMCA Certified Ratings Program.
Most PROPMASTER� fans are listed by the CanadianStandards Association Testing Laboratory asapproved.
Acme Engineering & Manufacturing Corporation Page 4
HEAVY DUTY WALL SHUTTERS
EXCEPTIONALLY QUIET Nylon bearings practicallyeliminate the rattle prevalent in ordinary shutters.
CONSTRUCTION Rigid corrosion resistant galvanizedsteel frame, double tie rods. Industrial weight aluminum blades reinforced with steel rods. Splash proof weather seal integral with frame. Counterbalanced blades openeasier, permit higher fan capacity. Each blade has aformed reinforcement member providing triple strengthand rigidity.
NYLON BEARINGS Utilizes rust resistant stainlesssteel hinge pins to insure easy positive blade action.Corrosion resistant, helps prevent shutter sticking.Suitable for dusty or humid applications. Tough, wearresistant, more years of trouble free operation.
OPTIONAL ACCESSORIES
SAFETY GUARDS
Extruded aluminum framed guards model BA for back (motor side)and model FA for front of fan. Constructed of ½" x 1" mesh heavygauge welded galvanized wire. Open on all sides for maximum airflow. Guards are shipped knocked down. Easily assembled withconnecting clips. Bolts to fan frame. Easily removed for servicing fan. Guards are optional.
CAUTION! Guards must be installed when fan is withinreach of personnel or within seven (7) feet (2.134 m) ofworking level or when deemed advisable for safety.
Single Panel up to WAGH3737
Double PanelWAGH4545 thru WAGH6060
Quadrant FrameWAGH6767 thru WAGH9090 (Shipped Knocked-Down)
STEEL Channelquadrant frame
ties four shutterstogether in a onepiece assembly.
Supply type fans utilizing a motorized wall shutter must havea time delay switch in the fan motor control circuit to allow the shutter to fully open before the fan is activated. A separatepower relay is also needed to operate the fan motor. Ordertype WAGCH with motor operator for supply fans.
FanSize
AUTOMATIC SHUTTER DIMENSIONS
ModelShipWt.
ShutterOpening
Size
OverallSize
lbs. kg in mm in mm
24" WAGH3030 19 9 27 x 27 686 x 686 30 x 30 762 x 762
30" WAGH3737 26 12 34 x 34 864 x 864 37 x 37 940 x 940
36" WAGH4545 33 15 42 x 42 1067 x 1067 45 x 45 1143 x 1143
42" WAGH5252 45 20 49 x 49 1245 x 1245 52 x 52 1321 x 1321
48" WAGH6060 61 28 57 x 57 1448 x 1448 60 x 60 1524 x 1524
54" WAGH6767 148 67 64 x 64 1626 x 1626 67 x 67 1702 x 1702
60" WAGH7575 171 78 72 x 72 1829 x 1829 75 x 75 1905 x 1905
72" WAGH9090 216 98 87 x 87 2210 x 2210 90 x 90 2286 x 2286
Page 5 Acme Engineering & Manufacturing Corporation
These are typical drawings for dimensional purposes only. They are correct within limits suitable for normal installation requirements and do not necessarilyshow actual construction.
EXHAUST FAN DIMENSIONS
Fan SizeA B C D E* F
ShaftSize
Metal Gauges
OrificeBlades
in mm in mm in mm in mm in mm in mm in in
24 30.00 762 20.25 514 4.00 102 1.75 44 8.00 203 3.00 76 1.00 16 .125
30 37.50 953 26.00 660 5.75 146 1.75 44 10.00 254 3.75 95 1.187 16 .125
36 45.00 1143 25.50 648 5.75 146 1.75 44 12.00 305 4.50 114 1.187 16 .125
42 52.50 1334 30.00 762 5.00 127 2.00 51 15.00 381 3.38 86 1.437 16 .125
48 60.00 1524 30.00 762 4.50 114 2.00 51 16.00 406 6.00 152 1.437 14 .125
54 67.50 1372 30.75 781 5.00 127 2.00 51 15.00 381 3.75 95 1.437 14 .125
60 75.00 1905 34.50 876 6.00 152 2.00 51 16.00 406 5.50 140 1.687 14 .125
72 90.00 2286 35.00 889 5.75 146 2.50 64 18.00 457 9.00 229 1.687 14 .125
DIMENSIONS
SUPPLY FAN DIMENSIONS
Fan SizeA B D E F
ShaftSize
Metal Gauges
OrificeBlades
in mm in mm in mm in mm in mm in in
24 30.00 762 25.00 635 1.75 44 8.00 203 3.00 76 1.00 16 .125
30 37.50 953 29.00 736 1.75 44 10.00 254 3.75 95 1.188 16 .125
36 45.00 1143 31.50 800 1.75 44 12.00 305 4.50 114 1.188 16 .125
42 52.50 1334 32.00 813 2.00 51 15.00 381 3.75 86 1.188 16 .125
48 60.00 1524 33.00 838 2.00 51 16.00 406 6.00 152 1.438 14 .125
These are typical drawings for dimensional purposes only. They are correct within limits suitable for normal installation requirements and do not necessarilyshow actual construction.
* K42 through K48 - 4 holes; K54 through K72 - 5 holes.
Acme Engineering & Manufacturing Corporation Page 6
The all welded heavy duty wall exhaust fan shall be propeller belt drive type, designed to operate in any position.
The precision balanced propeller shall be all aluminum with die-formed circular-arc airfoil blades attached to aspecial die-formed spherical hub or to a special cylindrical hub.
The acrylic epoxy finish fan housing shall be constructed of heavy duty steel with heavy wall steel tubingstructural frame and a deep rolled streamlined orifice for increased efficiency.
Pre-lubricated double sealed unitary pillow block bearings shall be used for accurate alignment and are rated at aL-50 life of 200,000 hours. Bearings shall have external lubrication fittings.
Sealed ball bearing motors shall be adjustable on the motor slide rail base for belt adjustment.
Drives shall be cast iron pulleys with static frequency oil and heat resistant belts and shall be designed for 1.5service factor. The fan shaft shall have a coating for resistance against corrosion.
All fans shall bear the AMCA Certified Ratings Seal for sound and air performance.
Each fan shall have a permanently affixed manufacturer’s nameplate containing the model number and serialnumber for future identification.
Thermal overload protectors shall be standard on all single phase (14 through 11
2 HP) totally enclosed and all EP(explosion resistant) motors.
Fans shall be model K as manufactured by Acme Engineering and Manufacturing Corporation of Muskogee,Oklahoma.
Because of constantly changing developmental research, Acme must reserve the right to change specificationswithout notice.
TYPICAL SPECIFICATIONS
Painted Finishes Aluminum and galvanized componentsremain unpainted as a standard finish, but when required, are processed through the finishing system to applydecorative or special coatings. A high turbulence oven isused to produce a baked on finish for most specialcoatings. Decorative coatings are air dried.
Special Coatings Products receiving special coatings havecomponents painted before assembly. Fasteners are notpainted.
Acrylic Epoxy This product provides a more durablesurface.
Heresite (Air Dry) A phenolic coating with greaterresistance to most organic and inorganic acids.
OPTIONAL COATINGS
Note: For any coating selected, the user assumes the responsibility for the ultimate effect on the coating and equipment due thecorrosive agent, its concentration, temperature and moisture content.
Page 7 Acme Engineering & Manufacturing Corporation
WEIGHTS
FANSIZE
FANMODELExhaust
Est. Unit Weight
Est. ShipWeight* FAN
SIZE
FANMODELExhaust
Est. Unit Weight
Est. ShipWeight *
lbs. kg. lbs. kg. lbs. kg. lbs. kg.
24”
K24FK24GK24HK24J
106110113131
48505159
152156159177
69717280
48”
K48KK48LK48MK48NK48P
258264344364425
117120156165193
455461541561622
206209245254282
30”
K30GK30HK30JK30KK30L
144147165176182
6567758083
197200218229235
899199
104107
54”
K54KK54LK54MK54PK54R
376382449472529583
171173204214240264
585591658681738792
265268298309335359
36”
K36JK36KK36LK36MK36N
206217222249269
9398
101113122
276287292319339
125130132145154
60”
K60LK60MK60NK60PK60RK60S
498525545597653724
226238247271296328
769796816868924995
349361370394419451
42”
K42KK42LK42MK42N
226230315335
103104143152
391395480500
177179218227
72”
K72MK72NK72PK72RK72S
715735805842916
324333365382415
10281048111811551229
466475507524557
* Based on drip proof (open) motors 1 HP and up.
FANSIZE
FANMODELSupply
Est. UnitWeight
Est. ShipWeight* FAN
SIZE
FANMODELSupply
Est. UnitWeight
Est. ShipWeight
lbs. kg. lbs. kg. lbs. kg. lbs. kg.
24”
K-R24FK-R24GK-R24HK-R24J
111115118136
50525362
157161164182
71737483
48”
K-R48KK-R48LK-R48MK-R48NK-R48P
265271401371502
120123182168228
502468548568629
213216252261289
30”
K-R30GK-R30HK-R30JK-R30KK-R30L
150153171182188
6869788385
203206224235241
9294
102107109
36”
K-R36JK-R36KK-R36LK-R36MK-R36N
214325300257277
97148136117126
284305300327347
129138136148158
42”
K-R42KK-R42LK-R42MK-R42N
231235320340
105107145154
396400485505
180182220229
FANSIZE
FanModel
FANRPM
HP
LICENSED CFM, SONES VS STATIC PRESSUREMax.BHPu
.000 .125 .250 .375 .500 .625 .750 1.000 1.250
CFM Sones CFM Sones CFM Sones CFM Sones CFM Sones CFM Sones CFM Sones CFM Sones CFM Sones
24"
K24FK24GK24HK24J
950109012501375
13
12
34
1
5300608069807670
17212426
4850570066407370
20232728
4210520062507020
22263132
2820450057606640
23293335
300051306170
293638
40605550
3734
4570 40
.39
.58
.851.12
30"
K30GK30HK30JK30KK30L
748856942
10781187
12
34
11 1
2
2
822087809660
1106012170
1923253335
745081709120
1059011750
2125273739
643072708430
1006011300
2427324144
4200594073409320
10740
2530344347
593083209940
384549
71709020
4851
55807970
5354
.56
.831.091.622.15
36"
K36JK36KK36LK36MK36N
698799880
10071193
11 1
2
235
1315015050165801897022480
2024263243
1220014250159501840022000
2126253242
1100013350151501770021450
2427273342
930012150142001700020850
3433323545
10450129001605020200
44414147
112001500019500
504854
1365018800
6859 16700 78 13600 88
1.071.592.133.175.24
42"
K42KK42LK42MK42N
620683781926
1 12
235
18440203102323027540
23263568
17300192002235026750
24273460
15750179002125025900
30323864
13600162502000025000
35374469
139001850024000
464870
1650022800
5065
1330021400
4567 17300 71
1.582.113.155.23
48"
K48KK48LK48MK48NK48P
511562643763874
1 12
235
7 12
2155023700271203218036870
2934395766
1960021900256003110035900
3335396166
1710019800239002980034800
3234396566
17200218002840033700
35396665
192002660032400
436365
2460031000
6465
2120029300
6666 23000 76
1.602.133.175.297.94
54"
K54KK54LK54MK54NK54PK54R
421463530628719792
1 12
235
7 12
10
252002771031720375904303047400
242835476071
226002540029600357004160046000
242835476071
189002230027400339004010044800
252835476071
24300318003850043300
36476070
293003640041800
486070
259003440040000
536171
3170038000
6371 31800 80
1.602.123.175.277.91
10.56
60"
K60LK60MK60NK60PK60RK60S
389445528604665761
235
7 12
1015
318503644043230494505445062300
253243546583
286003370041000475005270060800
253242546583
246003050038500455005070059200
273242546582
2590035600432004870057500
3543546582
31900407004640055600
46556582
375004380053800
576682
4100051600
6782 46800 85
2.123.165.267.89
10.5315.77
72”
K72MK72NK72PK72RK72S
329390447492563
35
7 12
1015
4636054950629806932079330
2736465470
4200051300597006630076900
2736465469
3600047500562006340074200
2936455469
41400522005990071500
38465469
474005590068200
485570
5080064700
5870 60700 72
3.155.257.90
10.5215.77
Performance shown is for Installation Type A - Free Inlet, Free Outlet.Performance ratings do not include the effects of appurtenances in theairstream. Power rating (BHP) does not include drive losses.
The sound ratings shown are loudness values in fan sones at 5 feet (1.524m) in a hemispherical free field calculated per AMCA Standard 301.Values shown are for Installation Type A: Free Inlet fan sone levels.
♦ MAX BHP: The brake horsepower capability of a fan motor isdependent on the degree of cooling the motor receives from the moving air
stream over the motor. The motor loading beyond the motor nameplaterating on Acme built fans does not overheat the motor and is within NEMArecommended limits. It is therefore not detrimental to the motor and iseconomically desirable.
Models numbers shown are for Exhaust Fans with standard direction of airflow (motor on intake side of propeller). To order Supply with direction ofair flow reversed (motor on discharge side of propeller) add letter “R” toModel number. EXAMPLE: K-R54L. K54, 60 & 72 not available as supply type.
PERFORMANCE DATA
IN-LINE AXIAL FANSCENTRIFUGALEXHAUSTERS
IN-LINE CENTRIFUGALFANS
SUPPLY AIR FANSPROPELLERWALL FANS
UTILITY BLOWERS
CENTRIFUGALINDUSTRIAL
EXHAUSTERS
PLENUM FANS
CEILING AND CABINETEXHAUSTERS
PROPELLERROOF FANS
ROOF VENTS
LIMITED WARRANTY Acme Engineering and Man-ufacturing Corporation extends this limited warrantyto the original purchaser and warrants that productsdescribed herein shall be free from original defects inworkmanship and materials for two years from dateof shipment (except for Acme’s exclusive duplexsplitpillow block bearings and shaft 5 years from ship-ment, belts one year from shipment, and polyethyl-ene tubing at 90 days from shipping), providedsame have been properly handled, stored, installed,serviced, maintained and operated. Refer to FormMS149 for complete limited warranty terms and con-ditions. This form is available to anyone atwww.acmefan.com. The Company's warranty is inlieu of all other warranties, express or implied, arisingby law or otherwise, including without limitation theimplied warranties of merchantability and fitness fora particular purpose, which are herebyexpresslydis-claimed claimed and waived.
Acme products are designed and manufactured toprovide reliable performance but they are not guar-anteed to be 100% free of defects. Even reliableproducts will experience occasional failures and thispossibility should be recognized by the Purchaserand End User. If these products are used in a lifesupport ventilation system where failure could resultin loss or injury, the Purchaser and End User shouldprovide adequate back-up ventilation, supplemen-tary natural ventilation or failure alarm system, or ac-knowledge willingness to accept the risk of such lossor injury.
WARNING DO NOT use in HAZARDOUS ENVI-RONMENTS where fan’s electrical system couldprovide ignition to combustible or flammable materi-als unless unit is specifically built for hazardous envi-ronments. Comply with all local and national safetycodes including the National Electrical Code (NEC)and National Fire Protection Act (NFPA). Guards
must be installed when fan is within reach of person-nel or within eight (8) feet (2.5 m) of working level orwhen deemed advisable for safety.
DISCLAIMER The Company has made a diligent ef-fort to illustrate and describe the products in this liter-ature accurately; however, such illustrations anddescriptions are for the sole purpose of identification,and do not express or imply a warranty that the prod-ucts are merchantable, or fit for a particular purpose.
INDEMNITY Purchaser acknowledges variouswarnings by the Company regarding the productsand its installation and use. If the Company incursany claims, lawsuits, settlements, or expenses (in-cluding attorney fees) for any loss, injury, death orproperty damage including, but not limited to, claimsarising out of the Purchaser’s or any end user’s in-stallation or use of the products, the Purchaser shallindemnify and hold the Company harmless.
November 2005 Form C10U
Member Air Movement and Control Association International, Inc.
BACKWARDINCLINED/AIRFOIL
CENTRIFUGAL FANS
ACME ENGINEERING &
MANUFACTURING CORP.P.O. Box 978, Muskogee, Oklahoma 74402
Telephone: 918-682-7791 Fax: 918-682-0134
www.acmefan.com e-mail: [email protected]