bernclean Belt Cleaning System

Clean Solution Right Down the Line

bernclean system is a modular steel belt cleaning system custom engineered to individual needs.

It is designed for film, membrane and other steel belt applications.

The bernclean system is available in two designs:

• Built around the drums as

Belt cleaning out-feed unit and

Belt cleaning in-feed unit

• Built along the bottom strand of the belt

bernclean belt cleaning system, your solution for the complete removal of steel belt impurities!

Belt Cleaning Customized to Your Needs

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Belt Cleaning Unit Out-Feed

Belt Cleaning Customized to Your Needs

Benefits:

• Small footprint

• Clean steel belts

• Environmentally friendly

• Reduced production downtime

• Uncontaminated product

Optional Accessories:

• Vacuum or airknife unit

• Nip roller

• Rewinder

3

Belt Cleaning Unit In-Feed

Built around DrumsBelt Cleaning Unit Out-Feed and Belt Cleaning Unit In-Feed

The belt cleaning unit out-feed consists of the following main components:

• Belt scraper

• Cleaning brush unit

• High pressure water nozzles

• Squeegees

Function:

The belt scraper removes bigger debris from the belt and deposits it into a built in waste pan. The main

cleaning function is executed via high pressure water nozzles (40- 200 bar) and a special cleaning brush. The

unit is tight sealed against the drum. Water and all residues are guided into the waste pan and from there into

drainage squeegees which dry the belt. No water spillage around the process area.

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Drive for NIP Roller(optional)

Belt Scraper

Brush Drive

Squeegees

Cleaning Brush

High Pressure Nozzles

Water Cleaning Pump

NIP Roller (optional)

Substrate Rewinder(optional)

Waste Pan

Wash Box

Waste Water Drain

Belt Cleaning Unit Out-Feed

The belt cleaning unit in-feed consists of the following main components:

• Fleece unit with solvent injection

• Vacuum unit or airknife

• Fleece stretch roller

Function:

The dry belt at the in-feed side heads into the fleece unit. The fleece is injected with solvent and squeezed

by the stretch roller against the belt. The tension of the fleece can be brake-adjusted. Water or other conta-

minants are dissolved by the solvent and is removed immediately. Finally a vacuum unit cleans the belt from

micro particles.

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Wash Box

Waste Water Drain

Drive

Fleece Stretch Roller

Gear Box

Fleece Unit

Solvent Injection Unit

Vacuum Unit

Brake

Belt Cleaning Unit In-Feed

Built Along the Bottom Strand of the Belt

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The belt cleaning unit mounted at the bottom strand of the belt covers applications with access to the

bottom side of the belt.

• High pressure water jet module

• Brush module(s)

Optional Accessories:

• Vacuum or airknife module

• Fleece unit

High PressureWater Jet Module

Brush Module (1)

Brush Module (2) Vacuum or airknife module

Belt Cleaning Unit Bottom Strand

Lifting Device

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Function:

The bernclean along the bottom strand allows for greater variations and combinations of modules.

A high pressure water jet head moves across the width of the belt and removes bigger parts. The next unit is

a brush module with spray nozzles (up to 200 bar) where contaminants are removed mechanically. The last

module is a vacuum or airknife module, which dries or cleans the belt from micro particles. Counter rollers

eliminate vibrations and noise on the belt.

Your solution for perfect removal of belt impurities is a bernclean belt cleaning system!

High Pressure Water JetModule

MoisteningSpray BarWater or Solvent

OscillatingBelt

CleaningBrush

CleaningBrush

Brush Drive Brush Drive

Vacuum orAirknife

Belt Cleaning Unit Bottom Strand

OUR GOAL: IMPROVE YOUR PRODUCTIVITY AND COMPETITIVNESS

Efficient solutions are constantly evolving. We make them our business. Increasing globalization means

that manufacturers are continually facing new challenges. An enterprise can remain competitive ONLY if it is

continuously rethinking its solutions.

Berndorf Band Engineering develops and implements innovative solutions designed to optimize steel belt

production processes.

Benefits:

• Shorter manufacturing cycles

• Lower production cost

• Increased Output

Invest today, be competitive tomorrow!

Berndorf Band Engineering GmbHLeobersdorfer Straße 26A-2560 BerndorfAustria

Tel (+43)2672/800-0Fax (+43)2672/88760

engineering@berndorf.co.atwww.berndorf-engineering.com